FENDT 900 Vario Gen6 Series Workshop Service Manual Download

Page: 4 / 51

1 00-000 Entire vehicle system

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1.1.1 Safety briefing and measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2 General information

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1-8

1.2.1 Assignment table FENDT T types to the EU Type Approval Number . . . . . . . . . . . . . . . 1-8

1.2.2 Meaning of the vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.2.3 Notes on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.2.4 Note on hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.3 TechConnect

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1-10

1.3.1 Open Tech Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1.3.2 Overview of the start page in Tech Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.3.3 Find knowledge objects in Tech Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

1.3.4 Create support requests via Tech Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1.3.5 Locate a customer number on Tech Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

1.3.6 Respond to support requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

1.3.7 Manage support requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

1.3.8 Connect and synchronize Apple mobile device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

1.4 Tightening requirements

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1-32

1.4.1 Spanner sizes for globally standard parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32

1.4.2 Tightening torque for screws and bolts with VDA coating . . . . . . . . . . . . . . . . . . . . . 1-32

1.4.3 Tightening torque for screws with a galvanized surface . . . . . . . . . . . . . . . . . . . . . . . 1-33

1.4.4 Tightening torque for threaded plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

1.4.5 Tightening torque for banjo bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

1.4.6 Tightening torque for hose clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

1.5 Fuels and lubricants

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1-38

1.5.1 Filling quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

1.5.2 Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

1.5.3 Biodegradable hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40

1.6 Technical specification

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1-41

1.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1.6.2 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

1.6.3 Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54

1.6.4 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56

1.6.5 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57

1.6.6 Compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65

1.6.7 Hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

1.6.8 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70

1.6.9 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71

1.6.10 Air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

1.6.11 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74

1.6.12 Front power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1.6.13 Rear power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

1.7 Component position

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1-77

1.7.1 Electrical/electronic components - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77

1.7.2 Electrical/electronic components - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86

1.7.3 Electrical/electronic components - E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-103

1.7.4 Electrical/electronic components - F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-119

1.7.5 Electrical/electronic components - G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-120

1.7.6 Electrical/electronic components - H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121

1.7.7 Electrical/electronic components – K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122

1.7.8 Electrical/electronic components - M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-125

Table of contents

FENDT 900 Vario Gen6

1-1

X990005734011

Find manuals at https://best-manuals.com

Summary of Contents for 900 Vario Gen6 Series

Page 1: ...0 Vario Gen6 FENDT 933 Vario Gen6 FENDT 936 Vario Gen6 FENDT 939 Vario Gen6 FENDT 942 Vario Gen6 Marktoberdorf AGCO GmbH Johann Georg Fendt Str 4 D 87616 Marktoberdorf FENDT is a worldwide brand of AG...

Page 2: ...vehicle the content of this document is subject to change The relevant accident prevention regulations must be observed as must as any generally acknowledged safety industrial medicine and traffic re...

Page 3: ...eering system 3 Drive train 4 Compressed air system 5 Hydraulic system 6 Electrical system 7 Cab 8 Air conditioning system and heating 9 Chassis and body 10 Wheels 11 Front power lift 12 Rear power li...

Page 4: ...3 1 4 4 Tightening torque for threaded plugs 1 34 1 4 5 Tightening torque for banjo bolts 1 35 1 4 6 Tightening torque for hose clamps 1 36 1 5 Fuels and lubricants 1 38 1 5 1 Filling quantities 1 38...

Page 5: ...ibration 4002 Hand throttle 1 384 1 9 6 3 Calibration 4005 driving pedal 1 386 1 9 6 4 Calibration 4007 transmission ratio characteristic 1 388 1 9 6 5 Calibration 4009 Turbo clutch function 1 393 1 9...

Page 6: ...10 Fault code 03 1 00 1 451 1 11 11 Fault code 04 1 00 1 453 1 11 12 Fault code 05 1 00 1 469 1 11 13 Fault code 06 1 00 1 475 1 11 14 Fault code 07 1 00 1 480 1 11 15 Fault code 08 1 00 1 482 1 11 16...

Page 7: ...Table of contents 1 4 FENDT 900 Vario Gen6 X990005734011 Find manuals at https best manuals com...

Page 8: ...jacked up tractor Pressure lies from implements must be discharged Nobody is allowed to be in the area of a lifted unsecured load e g raised cab Safety guards must not be opened or removed while the...

Page 9: ...urn thumb screw to MVFH Y065 Raise suspension solenoid valve rebound accumulator is relieved GUID FDA3068A 0123 4F92 A414 C28DD7434984 high jpg High Fig 1 Check As the oil temperature rises the emptyi...

Page 10: ...run Smoking is forbidden while carrying out work to the fuel system No work may be carried out close to sparking or naked flames An injector should never be disconnected when the engine is running 5 W...

Page 11: ...AGCO GmbH Marktoberdorf 4 6 350 Series type identifier in this case FENDT 313 Vario S4 7 8 21 Version ID in this case a 4WD Profi Profi Plus tractor 9 E Checksum resulting from the programming and inf...

Page 12: ...ility of all necessary equipment standard tools and general workshop equipment as well as special tools Special tools must only be used where absolutely necessary and mentioned where they need to be u...

Page 13: ...l click on Technical Service again 2 and then on Tech Connect 3 4 A message will appear concerning the use of Tech Connect Agree to the message 4 5 The Start Tech Connect command appears Click on the...

Page 14: ...of the page for selecting desired services 3 Middle section of the page for support requests 4 Right section of the page for PDIs and links 5 Footer for information about data protection disclaimers...

Page 15: ...304 18AC 44B8 B098 DB0D7AE91EB9 high jpg High Fig 9 Left section services 1 Create and manage PDIs 2 Help center create and manage support requests 3 Information objects KO 4 Operator s Manuals 5 Work...

Page 16: ...12D92 B261 4207 8BC7 EBDFA3FC9293 high jpg High Fig 12 1 3 3 Find knowledge objects in Tech Connect Information objects also called knowledge objects KO provide assistance with current problems They a...

Page 17: ...ick on Information Objects KO 3 GUID 0671164F 1947 4C4E 921F 661928FC2881 high jpg High Fig 13 3 There is a prompt to select a product filter 4 Include the following features 1 Brand 2 Machine type 3...

Page 18: ...nge the model filter on the left hand panel GUID 18069228 E4F1 40B7 B81D 2F72B0DBB2CD high jpg High Fig 15 8 You can filter out the items that are relevant to you by conducting a keyword search within...

Page 19: ...h Fig 17 12 Once the filter has been removed a new filter can be set using the menu on the left hand side The brand machine type series and model number features will become available again 13 Once yo...

Page 20: ...at the correct search area is selected under Search in 1 that is Information objects KO GUID C1046ADA 6CF9 45BB 9EBE A8F251A80878 high jpg High Fig 19 17 Select Go 3 to start the search 18 If there is...

Page 21: ...DBFBF35A0575 high jpg High Fig 21 22 Click the thumbs up icon 1 if the object was helpful for you 23 If the object was not helpful click the thumbs down icon 2 and provide a reason for your complaint...

Page 22: ...r spaces 2 Unit of measure 3 Machine use 4 The number of the part causing damage GUID C3CB2D39 654E 4785 BF76 7730C9041A20 high jpg High Fig 23 4 If the serial number is not known write any number int...

Page 23: ...7E7D0C75 high jpg High Fig 25 8 Enter as much of the remaining information as possible 1 Model 2 Brand mandatory field 3 Machine type 4 Unit of measure 5 Machine use 6 The number of the part causing d...

Page 24: ...eps in Measures taken by the dealer 4 GUID 1103DAB8 E238 44B7 94E4 5E5EE1FB6C90 high jpg High Fig 27 13 As soon as you select the main assembly relevant information objects appear in the right hand se...

Page 25: ...want to save your entries as a draft click the red Save icon 1 20 If you want to send your entries to FENDT click the yellow Submit icon 2 21 If you want to cancel click on the gray x icon 3 GUID E8C3...

Page 26: ...h jpg High Fig 34 3 A window opens Your customer number will be displayed after User ID see arrow IMPORTANT Please do not share your customer number with end customers or other unauthorized personnel...

Page 27: ...ick on Edit in the upper right hand panel GUID 06C1122E 0CDE 45FA 998B 7D9A8262946E high jpg High Fig 38 9 The information and correspondence with FENDT appears for this incident 10 In the Comments fi...

Page 28: ...pen Tech Connect 2 In the left pane of the home page click on Help Center 2 GUID 0671164F 1947 4C4E 921F 661928FC2881 high jpg High Fig 41 3 A window opens which contains all open resolved and closed...

Page 29: ...of all your cases by clicking on the small arrow in the left border GUID 25A4DE12 D16C 4D4D 8DBF 49051AED5469 high jpg High Fig 43 6 Click on the small arrow to hide this view again GUID CA75D892 AA9...

Page 30: ...ter AGCO Tech Connect in the search bar 2 The Tech Connect app appears 4 Click on Download 3 to install the app on your mobile device GUID 4BDFE981 C6D9 466A A07B BCD48D70364C high jpg High Fig 45 5 O...

Page 31: ...using the app will appear 8 Read the agreement and click Accept see arrow You will not be able to use the app without doing so GUID 1FBFAADD 39A4 49B0 A5E3 702900C852D2 high jpg High Fig 47 9 Click o...

Page 32: ...e device 12 Click on Scan access code 13 A message appears indicating that the app wants to access your camera Allow the access 14 Now hold the camera on your mobile device up to the QR code displayed...

Page 33: ...read your access details and enters the information in the second line 1 16 Click on Login 2 GUID F9D0DE62 003E 4912 91B3 9BBFDF59BEDD high jpg High Fig 51 1 00 000 Entire vehicle system 1 30 FENDT 9...

Page 34: ...e on your computer You can now access Tech Connect on the move and the menu structure is identical to the computer version GUID FD8DF1C1 4DA2 4A3C A9B9 FF26908A4D43 high jpg High Fig 52 1 00 000 Entir...

Page 35: ...ith VDA coating Applies to threads with VDA coating VDA10 VDA30 VDA42 Mounting tolerance of 10 of the table values Friction coefficient 0 10 Size 8 8 10 9 12 9 M4 2 6 Nm 3 9 Nm 4 5 Nm M5 5 2 Nm 7 6 Nm...

Page 36: ...termined it is essential to know the friction coefficient Varying surface properties and lubrication conditions give rise to a wide range of friction coefficients If not otherwise specified tightening...

Page 37: ...39 5 Nm M20 x 1 5 377 7 Nm 451 3 Nm 627 8 Nm 755 4 Nm M22 x 1 5 510 1 Nm 598 4 Nm 843 7 Nm 1030 0 Nm M24 x 2 637 6 Nm 765 2 Nm 1079 1 Nm 1275 3 Nm M27 x 2 951 6 Nm 1128 1 Nm 1569 6 Nm 1912 9 Nm M30 x...

Page 38: ...160 Nm 140 Nm M48 x 1 5 170 Nm 145 Nm M52 x 1 5 180 Nm 150 Nm M56 x 2 190 Nm 160 Nm M64 x 2 205 Nm 175 Nm 1 4 5 Tightening torque for banjo bolts Tightening torques in accordance with standard MTN 51...

Page 39: ...5 x 1 5 160 Nm 1 4 6 Tightening torque for hose clamps GUID 440E6275 1AB1 415F 909C 130D4FE06C06 high jpg High Fig 56 1 Single band clamps 2 Worm drive hose clips 3 Profile clamps Single band clamps N...

Page 40: ...mm 5 Nm 0 5 Nm X458653000000 20 mm to 32 mm 3 Nm 0 5 Nm X458651200000 20 mm to 32 mm 5 Nm 0 5 Nm X458651300000 25 mm to 40 mm 5 Nm 0 5 Nm X458651800000 32 mm to 50 mm 3 Nm 0 5 Nm X458652200000 33 mm t...

Page 41: ...es of all approved coolants and any necessary application instructions are published on the Internet Transmission Refilling 67 l FENDT Extra Trans 15W 40 or AGCO Parts Premium Transmission 15W 40 or S...

Page 42: ...ontains more than 0 5 sulfur the engine oil replacement intervals must be halved Only use diesel fuel approved in accordance with EN 590 see Service Bulletin 04 2016 1 5 2 Biodiesel Fuel quality RME o...

Page 43: ...used for long periods of time After a cold start allow a short warm up time at medium engine speed to ensure safe operation of the hydraulic steering and linkage In extremely low temperatures it may b...

Page 44: ...1 6 Technical specification V 1 00 000 Entire vehicle system FENDT 900 Vario Gen6 1 41 X990005734011...

Page 45: ...ble vertical carrying load on trailer hitch in slide rail 13000 kg 1 Permissible vertical carrying load for ball coupling short 2000 kg Permissible vertical carrying load for ball coupling long 2000 k...

Page 46: ...1890 mm Max flange width for rear bar axle 2550 mm 2262 mm Max flange width for rear bar axle 3000 mm 2960 mm Standard track front 2100 mm Standard track rear 2000 mm Front axle wheel bolt pitch circl...

Page 47: ...es 2 with standard tires Noise and vibration values Tractor type 930 Vario 933 Vario 936 Vario 939 Vario 942 Vario Chassis number WAM957 WAM958 WAM959 WAM960 WAM961 External noise as defined by Direct...

Page 48: ...number WAM957 WAM958 WAM959 WAM960 WAM961 Front wheel nuts 580 Nm Rear wheel nuts 580 Nm Rear bar axle flange bolts 600 Nm Wheel ballast weights 264 Nm When changing wheels retighten wheel bolts after...

Page 49: ...283 kW 385 PS 305 kW 415 PS Nominal torque at 1700 rpm 1221 Nm 1345 Nm 1466 Nm 1589 Nm 1713 Nm Maximum torque 1550 Nm 1650 Nm 1750 Nm 1850 Nm 1970 Nm torque increase 1100 rpm to 1300 rpm 1100 rpm to 1...

Page 50: ...n line vertical Displacement 9037 cm Bore 115 mm Stroke 145 mm Firing order 1st cylinder opposite the power output side 1 5 3 6 2 4 Compression ratio 20 1 1 Cylinder liners Yes Cooling system Tractor...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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