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www.fptgroup.com

Fenner is a registered Trade Mark of Fenner PLC
All Dimensions are in Millimetres unless otherwise stated

Head Office:  Amber Way, Halesowen, West Midlands. B62 8WG

w w w . f p t g r o u p . c o m

SERIES K

GEARMOTORS

Installation and Maintenance

4

MOUNTING POSITIONS

Plug positions apply for sizes 893 and larger.         

      Ventilator/Filling Position       Level Position       Drain Position

SHAFT MOUNTING

Ensure that the shaft on to which the gear unit is to be mounted 
and the gear unit bore are clean and free from burrs.

Liberally smear the shaft and bore with lubricants to aid                   
assembly and prevent fretting corrosion. Slide the unit on to the 
driven shaft. Fit side fitting key. 

DO NOT USE TAPER OR TOP 

FITTING KEY

.

FOOT OR FLANGE MOUNTING

The Fenner series K is designed primarily as a shaft mounted 
gearbox, however if a customer wishes to use the unit in the foot 
mounted position all sizes have pre-cast feet built in to the gearcase 
for mounting in the B3 position. Series K can also be used as a 
flange mounted unit, standard output flanges area available as acces-
sories. Consult you local Authorised Distributor for details. Use the 
tightening torques listed below for holding down bolts.

Clean shaft extensions and ventilator where fitted

The shafts of the unit and driven equipment should be in as perfect 
alignment as possible. Fenaflex

®

 couplings should be used when 

shaft alignment cannot be assured and also when protection from 
peak and vibrating torques are desirable. Ensure the base foundation/
flange mounting surface is flat*, vibration and torsionally rigid.

The drive should be mounted on a rigid support and bolted down 
firmly using set screws to ISO grade 8.8 minimum. Ensure that ma-
chined mounting points are supported over their full area. If packing 
is to be used, place either side of the mounting bolt. During the final 
bolting down ensure the unit and/or baseplate are not distorted to 
maximise unit performance.

For units mounted on bedplates, dowel two diagonally opposite feet 
in to position.

Fit all guards required to comply with the factory acts, check the mo-
tor wiring for correct direction of rotation and check oil levels.

*Maximum permissible flatness error for mounting surface is 0.12mm.

MOTOR CONNECTIONS TO MAINS

Connection of the electric motor to the mains supply should be 
made by a qualified person.The current rating of the motor will be 
identified on the motor plate and correct sizing of the cables to 
electrical regulations is essential.

STARTING UP

Prior to starting up the following procedure should be followed

1.  Ensure Ventilator is fitted ( size 893 and above

2.  Check Oil level (893 and above) top up if necessary

3.  Ensure all safety devices are in place (i.e. guards fitted)

4.  Remove any safety devices fitted to prevent machine rotation

Starting up should be performed or supervised by suitably quali-
fied personnel.

BREATHERS/MOUNTING POSITIONS

Sizes 890,891 & 892 are supplied for operation without breathers.

Size 893 is supplied for operation with a breather but to prevent 
leakage during transit this unit is fitted with blanking plugs. It 
is essential that when the unit is in its operating position the             
relevant blanking plug is removed and replaced by the breather 
plug (supplied) in the position indicated on the installation leaflet.

Sizes 894 to 898 are supplied for operation with a breather but are 
despatched without oil.

It is essential that when the unit is in its operating position the  
relevant blanking plug is removed and replaced by the breather 
plug (supplied) in the position indicated on the installation leaflet.

1.  Ensure Ventilator is fitted (size 893 and above)

2.  Check Oil level (893 and above) top up if necessary

3.  Ensure all safety devices are in place (i.e. guards fitted)

4.  Remove any safety devices fitted to prevent machine rotation

Starting up should be performed or supervised by suitably quali-
fied personnel.

Ceiling Mounted (B8) 

Left Hand Wall Mounting (B6) 

Vertical Mounting Shaft Up (V6)  Flange Mounting Shaft Up (V3)

Vertical Mounting Shaft Down (V5)  Shaft Down Flange Mounting (V1)

Right Hand Wall Mounting (B7) 

Standard Floor Mounted (B3) 

 

Set Screw  

Foot & Output 

Motors to 

 

Size 

Flange Bolts 

Gearhead

 

 

Torque (Nm) 

 

M6 

10 

10

 

M8 

25 

18

 

M10 

50 

37

 

M12 

85 

64

 

M16 

200 

150

 

M20 

350 

260

 

M24 

610 

-

 

M30 

1220 

-

 

M36 

2150 

-

Summary of Contents for K Series

Page 1: ...7 1 3 0 7 1 7 1 0 2 1 1 1 1 3 892 0 8 1 5 0 8 1 85 0 8 1 85 0 8 2 4 1 4 3 1 1 5 1 9 893 0 8 1 7 0 8 2 8 0 8 2 8 0 8 3 3 1 4 4 2 1 5 2 9 894 0 8 3 5 0 8 5 8 0 8 5 8 0 8 9 1 1 4 10 4 1 5 9 1 895 1 6 4...

Page 2: ...equired to comply with the factory acts check the mo tor wiring for correct direction of rotation and check oil levels Maximum permissible flatness error for mounting surface is 0 12mm MOTOR CONNECTIO...

Page 3: ...540 375 65 120 120 205 SIZE p3 q q1 s v2 v4 w7 y z D m m1 m2 m3 T U v3 890 167 63 159 11 76 63 140 0 0 30 52 5 120 105 30 3 33 5 8 M10X50L 891 187 71 179 11 76 78 140 2 5 35 66 0 150 132 35 3 38 5 10...

Page 4: ...571 630 786 850 973 1099 112M 458 486 551 571 630 786 850 973 1099 132SA 785 849 996 1122 160M 1004 1130 Motor Frame Dimension k Size 890 891 892 893 894 895 896 897 898 63 256 284 311 331 71 260 288...

Page 5: ...0 013 210 210 5 180 475 5 116 0 28 M24 x 3 55 Deep It is recommended that when using a B5 output flange and output shaft the extended version is used SIZE a1 a4 b1 c1 e1 f1 h M s1 890 160 144 0 110 j6...

Page 6: ...o f F o2 o2 r R Male spigot 890 894 Female recess 895 898 B14 FLANGE DIMENSIONS 890 891 895 e 5 Q 3 0 o 3 0 o 3 0 o 3 0 o 892 ACCESSORY PRODUCT CODES Size e5 F7 o2 Q r h7 R H7 Spigot f Recess F SPIGOT...

Page 7: ...229 111 14 94 5 0 894 165 40 55 150 200 27 200 210 263 212 180 25 492 60 55 105 288 112 265 115 18 109 5 0 895 180 55 70 180 233 30 230 256 309 250 212 15 622 76 76 120 341 132 330 160 23 124 5 0 896...

Page 8: ...ubricant is suitable for opera tion in ambient temperatures of 0 to 35 C outside of this consult your local Author ised Distributor BREATHERS MOUNTING POSITIONS Sizes 890 891 892 are supplied for op e...

Page 9: ...3 18 0 8 3 17 0 21 0 16 0 897 15 0 28 0 15 0 30 0 34 0 24 0 898 23 0 33 0 27 0 39 0 50 0 35 0 TABLE 1 LUBRICATION QUANTITY LITRES TRIPLE REDUCTION TABLE 2 LUBRICATION QUANTITY LITRES QUINTUPLE REDUCT...

Page 10: ......

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