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06-237172-002

October 2018

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APPLICATIONS

The Fenwal 35-608 series Direct Spark Control (35-608) is a 
microprocessor based control suitable for many types of heat-
ing applications including HVAC, commercial cooking, furnaces, 
boilers, and water heaters that require direct spark ignition, 
burner supervision through flame rectification, and safety shut-
off. It is designed for use with Natural, LP, and mixed gases 
used in gas-fired appliances.

The microprocessor circuit design of the 35-608 provides pre-
cise, repeatable timing and operating sequences. High energy 
spark output and excellent flame sense characteristics provide 
reliable burner operation. The on-board diagnostics with LED 
output make troubleshooting easy and ensure safe and efficient 
operation.

FEATURES

Safe start and full-time flame sensing

Automatic 1 hour reset after lockout option*

Wide variety of prepurge and interpurge timings**

Single or three trials for ignition

Diagnostic LED with Fenwal error codes

Green power LED

Remote or local flame sense options

RoHS compliant

AGENCY CERTIFICATIONS***

EN298 Classification AMC/RLXK

* Automatic reset after 1 hour is not allowed for CE 
approved models.
** Prepurge time cannot exceed interpurge time on CE 
approved models.
*** Certification varies by model.
**** EMC emission requirements shall be verified after 
incorporation of the burner control system into the end 
use appliance.

CSA Design certified to ANSI Z21.20, 
CAN/CSA C22.2 No. 199-M99

SPECIFICATIONS

Input Power

Control: 18-30 VAC 50/60 Hz, 8W 
(Class 2 Transformer)

Input Current Drain

300 mA @ 24 VAC with gas valve 
relay energized (Control only)

Main Gas Valve

5.0A max (continuous)

Operating Ambient Temperature -40°F to + 176°F

(-40°C to +80°C)

Storage Temperature

-40°F to + 185°F
(-40°C to +85°C)

Flame Sensitivity

0.7 

μ

A minimum

Flame Failure Response or 
Reignition Time

0.8 seconds minimum

Flame Detector Self-check Rate Once per second minimum

Flame Failure Lockout Time

Varies by model, 300 seconds 
maximum

Types of Gas

Natural, LP, or manufactured

Spark Rate

Remote sense (50/60 Hz)
Local sense (25/30 Hz)

Size (LxWxH)

5.20 x 3.95 x 2.50 inches
(13.21 x 10.03 x 6.35 cm)

Moisture Resistance

Conformal coated to operate non-
condensing to 95% R.H.

Ingress Protection

Not Rated, Protection provided by 
appliance in which it is installed

Tries for Ignition

One or three try versions available

Trial for Ignition Periods

4, 7, 10, and 15 seconds available

Pre-purge Timings

None, 15, or 30 seconds available

Inter-purge Timings

None, 15, or 30 seconds available

SERIES 35-608

INSTALLATION INSTRUCTIONS FOR FENWAL SERIES 35-608 
DIRECT SPARK IGNITION CONTROLS

Summary of Contents for 35-608 Series

Page 1: ...nterpurge time on CE approved models Certification varies by model EMC emission requirements shall be verified after incorporation of the burner control system into the end use appliance CSA Design certified to ANSI Z21 20 CAN CSA C22 2 No 199 M99 SPECIFICATIONS Input Power Control 18 30 VAC 50 60 Hz 8W Class 2 Transformer Input Current Drain 300 mA 24 VAC with gas valve relay energized Control on...

Page 2: ...t be done by qualified service technician WARNING Operation outside specifications could result in failure of the Fenwal product and other equip ment with injury to people and property 6 Pin Standard 35 608 Model 156 Header Name Description Connection MV Main Gas Valve Pin 1 TH Thermostat Pin 2 GND Ground Pin 3 GND Ground Pin 4 LAMP NC Normally Closed Pin 5 S1 Flame Sense Pin 6 6 Pin 35 6084 Model...

Page 3: ...ting of 250V and an insulation rating of 200 C Recommended length of 10ft 3m or less Consult Factory for longer lengths Remote Sense BUR NER 1 4 5 2 3 2 CONTACTS H V GND GAS VALVE TH VALVE 24 VAC 6 VALVE GND RESET NC S1 Local Sense BUR NER 1 4 5 2 3 2 CONTACTS H V GND GAS VALVE TH VALVE 24 VAC 6 VALVE GND RESET NC S1 FL AM E SENSOR Local Sense BUR NER 1 2 5 6 3 4 FC 2 CONTACTS FC H V GND GND GAS V...

Page 4: ...ITION MODE STANDARD If the established flame signal is lost while the burner is operat ing the control will respond within 0 8 seconds max by ener gizing the HV spark for the programmed TFI period in an attempt to relight the burner If the burner does not light within the TFI the gas valve is de energized immediately and on multi try models a new TFI sequence begins If the burner does not relight ...

Page 5: ...oper location of the electrode assembly is important for optimal system performance The electrode assembly should be located so that the tips are inside the flame envelope and about 1 2 inch 1 2 cm above the base of the flame Ceramic insulators should not be in or close to the flame Electrode assemblies should not be adjusted or disassem bled Electrodes should have a gap spacing of 0 125 0 031 inc...

Page 6: ...mensions TH VALVE GND GND VALVE NC 1 750 MAX 2 50 MAX 3 940 910 5 200 3 380 283 3 375 RED LED 187 010 DIA 4 MOUNTING HOLES GREEN LED REMOTE FLAME SENSE TERMINAL FC FC 5 or 6 PIN HEADER 1 750 MAX 2 15 MAX 3 940 910 5 200 3 380 283 3 375 PIN 1 RED LED 8 PIN HEADER 187 010 DIA 4 MOUNTING HOLES GREEN LED 250 Q C MALE XX SEC 1 56 SPACING ...

Page 7: ... 1 Single Try Remote Sense 2 Single Try Local Sense with 1 Hour Automatic Reset 3 Single Try Remote Sense with 1 Hour Automatic Reset 5 Three Tries Local Sense 6 Three Tries Remote Sense 7 Three Tries Local Sense with 1 Hour Automatic Reset 8 Three Tries Remote Sense with 1 Hour Automatic Reset PRE PURGE 0 None 1 15 Seconds 2 30 Seconds INTER PURGE 0 None 1 15 Seconds 2 30 Seconds TRIAL FOR IGNITI...

Page 8: ...3 SERIES 35 60 61 63 608 SERIES 35 65 66 SERIES 35 9X The object of the declaration described above is in conformity within the relevant union harmonization legislation Gas Appliance Regulation EU 2016 426 Low Voltage Directive 2014 35 EC EMC Directive 2014 30 EC Rohs 2011 65 EU The following harmonized standards and technical specifications have been applied EN298 2012 Automatic Burner Control sy...

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