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ENERGY TOP B

64

EN

cod. 3540S738  -  Rev. 00  -  01/2014

Opposed configurations

fig. 16 - Opposed configurations

Table. 3 - Opposed configurations

fig. 17 - Examples of opposed configurations

1

Model 

ENERGY TOP B 160 - 250

2

Model 

ENERGY TOP B 80 - 125

4

Safety devices and separator module

3.2 Place of installation

The generator can be installed directly outside or in a suitable room with ventilation open-
ings to the outside as prescribed by the current regulations. If there are several burners
or  extraction  units  that  can  work  together  in  the  same  room,  the  ventilation  openings
must be sized for simultaneous operation of all the units. The place of installation must
be free of flammable objects or materials, corrosive gases, volatile substances or dusts.
For positioning, leave enough space around the modules for normal maintenance oper-
ations. Make sure the front door opens without hindrance.

B

The air necessary for combustion enters through special openings in the bot-
tom and top part of the unit. Make sure these air passages are not obstructed
in any way.

fig. 18 - Air inlet

3.3 Gas and water connections

Plumbing connections

Make the relevant connections according to the instructions given below. Make the gen-
erator connection in such a way that its internal pipes are free of stress. For proper op-
eration and long life of the generator, the plumbing system must be of suitable size and
complete with all the accessories that guarantee regular operation and running.

In particular, provide for all the protection and safety devices prescribed by current reg-
ulations for the complete modular generator. They must be installed on the hot water cir-
cuit delivery piping, immediately downstream of the last module, within a distance of 0.5
m, with no shut-off devices in between. A "Safety Device and Circuit Breaker module”
equipped with internal hydraulic circuit breaker and safety units with ISPESL certification
is available by request. Refer to the price-list or contact our sales network. The unit is not
supplied with an expansion tank; its connection must therefore be made by the Installer.

B

A filter must also be installed on the system return piping to prevent impurities
or sludge from the system clogging and damaging the heat generators.

The filter must necessarily be installed when replacing generators in existing
systems. The manufacturer declines any liability for damage caused to the gen-
erator by failure to install or inadequate installation of this filter.

Water system characteristics

In the presence of water harder than 25° Fr, it is advisable to use suitably treated water,
in order to avoid possible scaling in the boiler caused by hard water, or corrosion pro-
duced by aggressive water. Due to its low thermal conductivity, scaling even just a few
mm thick causes significant overheating of the generator walls, with consequent serious
problems.

Water  treatment  is  indispensable  in  case  of  very  large  systems  (containing  large
amounts of water) or with frequent introduction of replenishing water in the system. If par-
tial or total emptying of the system becomes necessary in these cases, it is advisable to
refill with treated water.

Gas connection

The gas must be connected to the corresponding union with a rigid metal pipe.

The gas meter must be adequate for the simultaneous use of all units connected to it.
Carry out the generator gas connection in accordance with current regulations. The di-
ameter of the gas pipe leaving the generator does not determine the diameter of the pipe
between the unit and the meter; it must be chosen according to its length and pressure
loss.

B

Make sure to install a fuel shutoff valve externally with respect to the modules,
enabling  the  gas  to  be  turned  off  even  without  opening  the  single  modules
equipped with key closing.

Connection instructions

ENERGY TOP B

 is equipped on the inside with 3 manifolds (gas, system delivery and

return) and a condensate drain pipe that facilitate cascade connection and also connec-
tion of a single module to the system. The manifolds are sized for a connection  in series
of up to 1000 kW.

The cabinet contains a set of 3 seals (2 for water manifolds, 1 for gas manifold) with re-
spective bolts and nuts, to be used for connection to a subsequent module (connection
in cascade).  The  optional kit code  042027X0,  containing 3 blind  flanges  and  3  drilled
flanges with respective seals and screws, is available on request for the connection to
the system.

Heating capacity

Combinations

max.

kW

Model

Module 1

Model

Module 2

Model

Module 3

Model

Module 4

Model

Module 5

Ø;

A

150

80

80

/

/

/

200

500

191

125

80

/

/

/

200

500

232

125

125

/

/

/

200

500

300

160

160

/

/

/

200

1000

382

250

160

/

/

/

200

1000

464

250

250

/

/

/

200

1000

375

160

160

80

/

/

200

1500

416

160

160

125

/

/

200

1500

457

250

160

80

/

/

200

1500

498

250

160

125

/

/

300

1500

539

250

250

80

/

/

300

1500

580

250

250

125

/

/

300

1500

600

160

160

160

160

/

300

2000

682

250

160

160

160

/

300

2000

764

250

250

160

160

/

300

2000

846

250

250

250

160

/

300

2000

928

250

250

250

250

/

300

2000

1003

250

250

250

250

80

300

2500

1044

250

250

250

250

125

300

2500

1078

250

250

250

250

160

300

3000

1160

250

250

250

250

250

300

3000

1700

A=325

A

Ø

450

180

120

475

330

185

900

A

B

4

4

1

2

Summary of Contents for ENERGY TOP B 125

Page 1: ...N Y MANTENIMIENTO TR KULLANMA KURULUM VE BAKøM TALIMATLARø EN INSTRUCTIONS FOR USE INSTALLATION AND MAINTENANCE FR INSTRUCTIONS D UTILISATION D INSTALLATION ET D ENTRETIEN RO INSTRUCğIUNI DE UTILIZARE INSTALARE ùI ÎNTRETINERE RU ɊɍɄɈȼɈȾɋɌȼɈ ɉɈ ɗɄɋɉɅɍȺɌȺɐɂɂ ɆɈɇɌȺɀɍ ɂ ɌȿɏɈȻɋɅɍɀɂȼȺɇɂɘ UA ȱɇɋɌɊɍɄɐȱə Ɂ ȿɄɋɉɅɍȺɌȺɐȱȲ ɆɈɇɌȺɀɍ ɌȺ ɈȻɋɅɍȽɈȼɍȼȺɇɇə ...

Page 2: ...uminium finned tube exchangers with steel premix burners housed in a vertical cabinet in epoxy powder coated steel resistant to atmospheric agents The plumbing circuits of the exchangers each equipped with its own local circulating pump run into system delivery and return manifolds inside the module The control sys tem has a microprocessor user interface with a large display and advanced cascade c...

Page 3: ...a max of 90 C fig 8 DHW temperature adjustment with optional hot water tank installed Use the DHW buttons details 1 and 2 fig 1 to adjust the temperature from a min of 10 C to a max of 65 C fig 9 Room temperature adjustment with optional room thermostat Using the room thermostat set the temperature required in the rooms Room temperature adjustment with optional remote timer control Using the remot...

Page 4: ...e Configurations in line fig 15 Configuration in line example with 4 modules Table 2 Configurations in line Heating temperature adjustment Adjustment can be made from the Remote Timer Control menu and the boiler control panel DHW temperature adjustment with optional hot water tank installed Adjustment can be made from the Remote Timer Control menu and the boiler control panel Summer Winter Switcho...

Page 5: ...system characteristics In the presence of water harder than 25 Fr it is advisable to use suitably treated water in order to avoid possible scaling in the boiler caused by hard water or corrosion pro duced by aggressive water Due to its low thermal conductivity scaling even just a few mm thick causes significant overheating of the generator walls with consequent serious problems Water treatment is ...

Page 6: ...Fit the bolts supplied on the flanges from inside the first module making them come out the flanges in the second module Partially tighten the nuts on the bolts from inside the second module Before tightening the nuts make sure all the seals are correctly positioned and fit the condensate drain pipes of the two modules see fig 49 Tighten the nuts and repeat the connection operations for the U pipe...

Page 7: ...eans Transparent Param eters Menu In Information Menu Hi History Menu and rE History Menu Reset Se lect tS and press the RESET button The card has 29 transparent parameters also modifiable from Remote Control Service Menu Press the Heating buttons to scroll the list of parameters in increasing or decreasing or der Press the DHW buttons to modify the value of a parameter the change will be au tomat...

Page 8: ... with a bipolar switch whose contacts have a minimum opening of at least 3 mm interposing fuses of max 3A between the boiler and the line It is important to re spect the polarities LINE brown wire NEUTRAL blue wire EARTH yellow green wire in making connections to the electrical line During installation or when changing the power cable the earth wire must be left 2 cm longer than the others B The u...

Page 9: ... with the pro visions concerning the positioning of wall and or roof terminals and the minimum distanc es from windows walls ventilation openings etc Manifold ducts and flue must be suitably sized designed and made in compliance with the current standards They must be made of suitable materials i e resistant to heat and corrosion smooth on the inside and hermetic In particular joints must be conde...

Page 10: ... the special manifolds optionals given in the table The choice of diameter must be made according to the total power of the bank of units respecting that given in the table Use a starting kit for each bank containing manifold plug and trap and a suitable number of manifolds one for each ENERGY TOP B 80 125 and two for each ENERGY TOP B 160 250 90 bends and manifold extensions are also available fo...

Page 11: ... Fix the fume manifold brackets in the special holes arranged in the modules see fig 38 for side by side modules and fig 39 for opposed modules fig 38 fig 39 Arrange the height and slope of the manifold by means of the special holes in the brack ets fig 40 and fig 41 fig 40 fig 41 Couple together the fume manifolds and the trap cap using slippery agent or grease see fig 42 fig 42 Ø 300 B 2G 3G 1G ...

Page 12: ... them on the fume manifold Then tighten screw D fig 47 fig 46 fig 47 3 6 Condensate drain B The boiler has an internal condensate drain trap connected to an internal con densate outlet manifold Condensate outlet connection using one generator fig 48 Condensate drain connection with one generator A Place the Ø40 pipe 1 not supplied on the side of the generator B Slide the pipe 2 towards the arrow s...

Page 13: ...do the two fixing screws B and remove the fan assembly as indicated in fig 50 for the model ENERGY TOP B 80 160 and in for fig 51 the model ENERGY TOP B 125 250 fig 50 model ENERGY TOP B 80 160 fig 51 model ENERGY TOP B 125 250 6 Undo the screws C and remove fan D fig 52 only model ENERGY TOP B 125 250 fig 52 model ENERGY TOP B 125 250 7 Undo the fixing screws E fig 53 model ENERGY TOP B 80 160 an...

Page 14: ...g Check the correct tightness and functionality of the condensate elimination system and trap Make sure the water is circulating properly between the boiler and the systems Make sure the gas valve modulates correctly in the heating and domestic hot water production phases Check proper boiler lighting by doing several tests turning it on and off with the room thermostat or remote control Using a co...

Page 15: ...g shorted Wiring disconnected F11 Return sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F12 DHW sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F13 Fume sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F14 Delivery sensor 2 fault Sensor d...

Page 16: ...ng pump not supplied 138 External probe not supplied 139 Remote timer control not supplied 154 Condensate drain pipe 179 Non return valve 186 Return sensor 191 Fume temperature sensor 193 Trap 196 Condensate tray 215 Air inlet reducer 220 Ignition card 252 3 way drain and shutoff cock 253 Shutoff cock 278 Double sensor Safety Heating 298 Cascade temperature sensor not supplied 299 Input 0 10 Vdc 3...

Page 17: ...ain components Model ENERGY TOP B 80 125 fig 59 General view model ENERGY TOP B 80 125 Model ENERGY TOP B 160 250 fig 60 General view model ENERGY TOP B 160 250 10 7 11 10 7 11 193 32 196 82 220 44 29 215 36 16 278 252 253 154 179 14 186 114 38 81 345 191 10 11 7 10 11 7 ...

Page 18: ... Water circuit Model ENERGY TOP B 80 125 fig 61 Water circuit model ENERGY TOP B 80 125 Model ENERGY TOP B 160 250 fig 62 Plumbing circuit model ENERGY TOP B 160 250 16 36 44 81 82 29 196 278 22 186 154 193 252 253 32 14 179 38 345 11 10 7 114 10 7 11 ...

Page 19: ... 3 26 9 18 3 26 9 Efficiency Pmax 80 60 C 98 0 98 0 98 0 98 0 Efficiency Pmin 80 60 C 98 5 98 5 98 5 98 5 Efficiency Pmax 50 30 C 106 106 106 106 Efficiency Pmin 50 30 C 107 5 107 5 107 5 107 5 Efficiency 30 109 109 109 109 Gas supply pressure G20 mbar 20 20 20 20 Max gas delivery G20 m3 h 7 94 12 38 15 88 24 76 Min gas delivery G20 m3 h 1 8 2 65 1 8 2 65 Gas supply pressure G31 mbar 37 37 37 37 M...

Page 20: ...n the terminal block J J 230V 50KL 16 278 191 186 16 32 V1 V2 44 X1 X3 X2 98 L N 1 2 3 4 5 7 8 9 10 11 12 1 2 3 4 5 1 2 3 4 5 7 8 9 10 M 3O15A J J 6BC12P 16 278 191 186 114 16 32 V1 V2 44 X1 X3 X2 A 25 2 27 28 29 30 1 2 3 4 1 2 3 4 5 6 D12 X01 X04 X03 X05 13 14 15 1 17 18 19 20 21 22 23 24 299 139 72 138 298 42 4 5 7 8 9 10 11 12 F F F F 300 301 95 302 130 307 72B 6BC12E 6BC12P 6BC12E 306 38 114 3...

Page 21: ...ttiva Compatibilità Elettromagnetica 2004 108 Presidente e Legale rappresentante Cav del Lavoro Dante Ferroli IT Uygunluk beyani ømalatçi FERROLI S p A Adres Via Ritonda 78 a 37047 San Bonifacio VR bu cihazin asagida yer alan AET EEC yönergelerine uygunluk içinde oldugunu beyan etmektedir 2009 142 Gazla çalistirilan üniteler için Yönetmelik 92 42 Randiman Verimlilik Yönetmeligi Yönerge 2006 95 Düs...

Page 22: ...ɤɬɢɜɚɦ CEE Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɝɚɡɨɜɵɦ ɩɪɢɛɨɪɚɦ 2009 142 Ⱦɢɪɟɤɬɢɜɚ ɩɨ Ʉ ɉ Ⱦ 92 42 Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɧɢɡɤɨɦɭ ɧɚɩɪɹɠɟɧɢɸ 2006 95 Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɷɥɟɤɬɪɨɦɚɝɧɢɬɧɨɣ ɫɨɜɦɟɫɬɢɦɨɫɬɢ 2004 108 ɉɪɟɡɢɞɟɧɬ ɢ ɭɩɨɥɧɨɦɨɱɟɧɧɵɣ ɩɪɟɞɫɬɚɜɢɬɟɥɶ Ʉɚɜɚɥɶɟɪɟ ɞɟɥɶ ɥɚɜɨɪɨ ɩɨɱɟɬɧɵɣ ɬɢɬɭɥ ɩɪɢɫɭɠɞɚɟɦɵɣ ɝɨɫɭɞɚɪɫɬɜɨɦ ɡɚ ɡɚɫɥɭɝɢ ɜ ɪɭɤɨɜɨɞɫɬɜɟ ɩɪɨɦɵɲɥɟɧɧɨɫɬɶɸ Dante Ferroli RU DeclaraĠie de conformitate Producător FERROLI S p A Adresă Via Ritonda...

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Page 25: ...FERROLI S p A Via Ritonda 78 a 37047 San Bonifacio Verona ITALY www ferroli it ...

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