Fervi 0782, Use And Maintenance Manual

Page 1: ...USE AND MAINTENANCE MANUAL Platform stacker with forks Art 0782 TRANSLATION OF THE ORIGINAL INSTRUCTIONS f e r v i c o m...

Page 2: ...ed in this manual Operator Qualification The operators assigned to using this machine must be supplied with all of the necessary information and instruction and should be provided with adequate traini...

Page 3: ...entification plate CE marking 13 5 IMPROPER USE AND CONTRAINDICATIONS 16 6 TRANSPORTING LIFTING AND MOVING 18 6 1 Lifting the truck pallet 18 7 COMMISSIONING 19 7 1 Unpacking instructions 19 7 2 Check...

Page 4: ...documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 10 TROUBLESHOOTING 28 11 DECOMMISSIONING 29 11 1 H...

Page 5: ...rry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Before starting operatio...

Page 6: ...damage to property 1 1 Preface For safe and easy operation of the Platform stacker with forks this manual must be read carefully in order to acquire the necessary knowledge In other words durability...

Page 7: ...on who is responsible for the use and maintenance of the machine should first have read the instruction manual particularly the chapter dealing with safety It is recommended that the plant safety mana...

Page 8: ...n areas with a risk of fire and or explosion 10 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique proc...

Page 9: ...mation from this Manual Copyright by FERVI 3 TECHNICAL SPECIFICATIONS AND DIMENSIONS Description unit of measurement Art 0782 Max capacity kg up to 1 500 mm 400 Minimum fork lift mm 85 Maximum fork li...

Page 10: ...h appropriate hardness and resistance capable of supporting the weight of the Truck pallet plus the maximum rated load capacity The working environment must also be sufficiently well lit to ensure max...

Page 11: ...es ref 9 which if engaged prevent the movement of the Truck pallet 4 1 Safety devices The main safety devices present on the machine are The pedal operated parking brakes The anti crushing guards on t...

Page 12: ...art of the upright limit the upward travel of the fork carriage preventing it from sliding off and falling 10 Chain holding bracket 11 Travel limit stops The load limiter consisting of a maximum press...

Page 13: ...dden to reproduce publish or distribute any information from this Manual Copyright by FERVI 4 3 identification plate and pictograms 4 3 1 Identification plate CE marking Figure 6 Machine plate The nam...

Page 14: ...n soggetto a manutenzione In caso di uso gravoso si consiglia di lubrificare le parti in movimento Lotto n Anno di costruzione 2013 Articolo 0782 Portata massima kg 400 Baricentro mm 350 Alzata piatta...

Page 15: ...ight the distance of the centre of gravity is the distance between the rear part of the load and the centre of gravity where it is supposed that all the mass of the load is concentrated the lifting he...

Page 16: ...ised Using the truck pallet on uneven rough surfaces and or surfaces that are not strong enough to support the load truck pallet maximum nominal load capacity Lifting loads that can change their stati...

Page 17: ...he Truck pallet when in motion Maintain a safe distance between the truck pallet people and obstacles to give the operator time to stop if necessary Watch out for pedestrians Pay attention to the fork...

Page 18: ...y Ensure that the lifting machinery and lifting accessories used have sufficient load capacity If the Truck pallet tips over or falls during lifting operations serious injuries may be caused For lifti...

Page 19: ...ng Packaging materials plastic bags polystyrene foam etc must not be left within reach of children as these are potentially dangerous 7 2 Checking the hand stacker Before each use check the perfect st...

Page 20: ...must proceed in accordance with the operating procedures and safety precautions in this manual and must be provided with any necessary accident prevention equipment anti crushing gloves and shoes At t...

Page 21: ...tation the greater the rotation the greater the speed with which the platform descends and vice versa Figure 12 load lowering knob 8 2 Taking the load from a pile or from a shelf 1 Push the Truck pall...

Page 22: ...uck by operating the parking brake as described in paragraph 8 5 6 Push down the control lever used to raise the platform see step 2 to lift the load 7 Unlock the Truck pallet by releasing the parking...

Page 23: ...load onto a stack or a shelf 1 Move the Truck pallet towards the pile shelf 2 Secure the pallet truck by operating the parking brake as described in the paragraph 3 Open the platform lifting lever Se...

Page 24: ...ground or to the desired height by turning the lowering knob 8 5 Parking brakes 8 5 1 Locking of the brakes To operate the parking brake press the pedal down as far as possible onto the steering whee...

Page 25: ...ry Hydraulic system Check for leakage If leakage is detected do not use the Truck pallet Forks upright Checks for any damage attachments and excessive wear Wheels rollers Checking wear and the presenc...

Page 26: ...rformed by the operator but by a specialised technician 9 4 Monthly inspections or every 100 hours Monthly inspections or every 100 hours Component Action Lifting chain Cleaning inspection of wear lub...

Page 27: ...ublish or distribute any information from this Manual Copyright by FERVI 9 6 Annual inspections or every 1 000 hours Annual inspections or every 1 000 hours Component Action Hydraulic system Replace h...

Page 28: ...ible causes and possible remedies for the malfunction The table is a useful aid for the maintenance technician when looking for problems with the machine Fault Cause Solution The platform will not ris...

Page 29: ...ure that it is kept away from atmospheric agents 11 2Disassembly and disposal of materials and components If the machine is to be scrapped its parts must be separated for disposal Respect the environm...

Page 30: ...and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 12...

Page 31: ...114 Nut 2 0782 FP102 Chain rod 2 0782 FP115 Spring lock washer 2 0782 FP103 Hex nut 6 0782 FP116 Washer 4 0782 FP104 Lock nut 2 0782 FP117 Spring lock washer 4 0782 FP105 Rollers 4 0782 PS103 Beams 1...

Page 32: ...production and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by...

Page 33: ...Spring lock washer 1 0782 FP210 Bolt 4 0782 FP238 Steel ball 1 0782 FP211 Fastening bushing 1 0782 FP239 Nut 1 0782 FP212 Lowering rod 1 0782 FP240 Bolt 1 0782 FP213 Spring 1 0782 FP241 Elastic ring 1...