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© Festo Didactic CP Factory / CP Lab ° application module drilling
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1 General safety instructions __________________________________________________________________ 5
1.1 Pictograms ___________________________________________________________________________ 6
1.2 Safety sockets_________________________________________________________________________ 7
1.3 Note to electrical access of facility ________________________________________________________ 7
1.4 Handling the system ___________________________________________________________________ 8
1.4.1 Dangers in handling the machine _____________________________________________________ 8
1.4.2 Safety precautions in standard operation ______________________________________________ 8
1.4.3 Dangers due to electric current _______________________________________________________ 8
1.4.4 Dangers due to pneumatic energy ____________________________________________________ 8
1.4.5 Maintenance – Servicing – Malfunction removal _________________________________________ 8
1.4.6 Organizational measures ____________________________________________________________ 9
1.5 Personnel ____________________________________________________________________________ 9
1.5.1 Notes on personnel _________________________________________________________________ 9
1.5.2 Training operations _________________________________________________________________ 9
1.5.3 Outside training operations __________________________________________________________ 9
1.6 Obligations of the operating company _____________________________________________________ 9
1.7 Obligations of the trainees ______________________________________________________________ 9
2 Introduction _____________________________________________________________________________ 10
2.1 Warranty and liability __________________________________________________________________ 10
2.2 Important notes ______________________________________________________________________ 10
3 Technical data ___________________________________________________________________________ 11
4 Design and function_______________________________________________________________________ 12
4.1 Transport ____________________________________________________________________________ 12
4.2 Set up ______________________________________________________________________________ 12
4.2.1 General information _______________________________________________________________ 12
4.3 The application module iDrilling _________________________________________________________ 13
4.4 Function _____________________________________________________________________________ 15
4.5 Process description ___________________________________________________________________ 16
4.6 Electrical Connections _________________________________________________________________ 17
4.6.1 CECC I/O assignment ______________________________________________________________ 17
5 Start up _________________________________________________________________________________ 19
5.1 Workstation__________________________________________________________________________ 19
5.2 Mechanical Setup _____________________________________________________________________ 19
5.2.1 Connection of application module ____________________________________________________ 20
5.2.2 Pneumatic port of application module ________________________________________________ 22
5.2.3 Electrical connection of application modules ___________________________________________ 22
5.3 Adjusting the sensors _________________________________________________________________ 23
5.3.1 Through-beam sensor (Workpiece detection) __________________________________________ 23
5.3.2 Proximity Switch (X-axis cylinder) ____________________________________________________ 25
5.3.3 Proximity switch (Z-axis)____________________________________________________________ 27
5.4 Adjusting the one-way flow control valves_________________________________________________ 29
5.5 Visual inspection _____________________________________________________________________ 30
6 Operation _______________________________________________________________________________ 31
6.1 General operating instructions __________________________________________________________ 31