Festo YHBP-2, Instructions Manual

Page 1: ...8088711 YHBP 2 Balancer kit 8088711 2018 11 8088713 Instructions Assembly Installa tion Safety relay unit ...

Page 2: ...Translation of the original instructions 2 Festo YHBP 2 2018 11 ...

Page 3: ...mation 6 4 Service 6 5 Product overview YHBP 7 5 1 Scope of delivery 8 5 2 Function 8 6 Transport 8 7 Assembly 10 8 Installation 11 8 1 Interfaces of valve unit VPCB T22 M 11 8 2 Pneumatic installation 12 8 3 Interfaces CECC D BA 13 8 4 Electrical installation 15 9 Commissioning 19 10 Operation 19 11 Service 20 12 Malfunctions 20 12 1 Repair 20 13 Disassembly 20 14 Disposal 20 15 Technical data 21...

Page 4: ...nstruction manu al Control element VAOH P15 H13 Operation Instruction manu al Valve unit VPCB T22 Operation installation Instruction manu al Connector SET VABS P15 S B6 Assembly Description Controller CECC D Operation Brief description Controller CECC D Installation Instruction manu al Sensor interface CASB MT D3 R7 Assembly installation Circuit diagram Balancer kit YHBP Electrical and pneumatic i...

Page 5: ... special functions Implementation of safety functions 1 Application notes are regularly revised and updated Tab 2 The range of application and certifications of the individual components of the kit are described in separate documents è www festo com sp Download configuration dependent documents The technical data for the product are set out in configuration dependent documents These documents form...

Page 6: ...ndition without unauthorised modifications Within the limits of the product defined by the technical data In an industrial environment Permanently mounted In the event of damage caused by unauthorised manipulation or any use other than that intended the warranty is invalidated and the manufacturer is not liable for damages 2 3 Foreseeable misuse Never use the product as follows With unauthorised m...

Page 7: ...Connecting cable KM12 8GD8GS 2 PU 7 Valve unit VPCB T22 M 8 Connecting cable NEBC 12G5 K5 5 LE5 CO with plug NECC S1G9 C2 M 9 Connecting cable KME 1 24DC 5 LED 2x 10 Safety relay unit optional 11 Laptop not in scope of delivery 12 CECC D BA with application software for bal ancer kit 13 Control element VAOH 14 Tubing not in scope of delivery 15 Connecting tube not in scope of delivery 16 Working c...

Page 8: ...ernatively directly at the workpiece An adjustment of the mass does not take place in this operating mode Weight changes are not detected in this mode Position Halten Mode The load mass is only moved via the control element The load is kept in each position even if this changes Loads can be picked up or set down via the control element An exact description of the operating modes can be found in th...

Page 9: ...packaging in accordance with the printed sequence Restraints in the packaging Shaped parts made of foam prevent uncontrolled movement of the product in the packaging during transport Transport 9 Festo YHBP 2 2018 11 ...

Page 10: ...ble the displacement encoder DNCI backlash free and parallel to the cylinder DSBG There must be a secure connection between the DSBG piston rod and DNCI piston rod Choose suitable accessories in accordance with the installation situation 4 Assemble the valve unit VPCB 5 Connect the valve unit VPCB with the cylinder DSBG There are two options for this Connect the valve unit VPCB directly with the c...

Page 11: ... 6 Status LED 7 Power Error LED 8 Earth connection Fig 2 Interfaces VPCB 2 Connection 2 G3 8 for working air balancer cylin der 9 Connection G1 8 for pneumatic control element 10 Connection CECC D BA CAN interface 11 Connection for sensor interface CASB MT D3 R7 12 Switching position sensing shut off valve 1 13 Switching position sensing shut off valve 2 14 Shut off valve 1 15 Shut off valve 2 Fig...

Page 12: ...meter 12 mm 2 Connect pressure gauge input connection 9 Bedienelement of valve unit VPCB with handle VAOH Tubing diameter 6 mm Tube length 0 5 m 10 m 3 Assemble the silencer not in scope of delivery as follows Mount the silencer to the exhaust ports 3 of the valve unit VPCB Mount the silencer to the exhausted cylinder chamber usually the piston rod side connection of the cylinder Ensure sufficient...

Page 13: ... O interfaces X2 X3 X4 X5 6 CAN interface X6 7 Power supply for the I O interfaces X5 Fig 4 Interfaces CECC D BA The status LEDs show the operating status of the CECC D BA Status LED Meaning Run Application status Error Error Net 1 Device detected Mod 1 Reserved 1 Not used in all applications Tab 3 Status LEDs Installation 13 Festo YHBP 2 2018 11 ...

Page 14: ... mode X2 6 Overspeed in safety relay unit X2 7 Reserved X3 0 6 digital inputs System enable X3 1 X3 5 Can be configured by the user X4 0 8 digital outputs Operation enabled X4 1 Can be configured by the user X4 2 Shut off valve 1 X4 3 Shut off valve 2 X4 4 Error X4 5 Last run mode active X4 6 Position holding mode active X4 7 System active and ready Tab 4 I O interface connection Installation 14 F...

Page 15: ...f HTML5 Canvas e g Firefox Chrome Internet Explorer Version 9 Screen resolution 1280 x 768 pixels 8 4 Electrical installation WARNING Risk of injury due to electric shock For the electric power supply use only PELV circuits that ensure a reliable electric disconnection from the mains network Observe IEC 60204 1 EN 60204 1 Not all required parts are included in the scope of delivery For the complet...

Page 16: ...circuit diagram YHBP Observe accompanying installation instructions for the plug NECC S1G9 C2 M è 1 1 Applicable documents 8 Switch on integrated 120 Ω bus termination in the plug NECC S1G9 C2 M 9 Connect the CAN interface X1 of the balancer controller CECC D BA with the corresponding input of the valve unit VPCB Install cable without tension 10 Create the remaining connections to the balancer con...

Page 17: ... BU n c 8 RD 24 V DC 1 S 1 Colour code in accordance with IEC 60575 1983 01 Tab 6 Pin allocation TTL cable Pin allocation HTL cable CASB MT D3 R7 Connection HTL Cable NEBU M12G5 K 5 LE4 Safety relay unit Connection Pin Wire colour1 Signal Pin Designation 1 BN A 3 Z 2 WH n c 3 BU 24 V DC 4 BK 0 V DC 5 n c 1 Colour code in accordance with IEC 60575 1983 01 Tab 7 Pin allocation HTL cable Installation...

Page 18: ...tant current for all supplied ports 2 A Terminal Connection Use X5 1 24 24 V DC X5 2 0 0 V DC Tab 9 Connection power supply for digital I Os 1 Supply the device with power 2 Place the open cable ends in the plug provided in accordance with the table 3 Insert the plug into the connection X5 of the controller Connection reference sensor Connect the proximity sensor SMT 8M A PS 24V OE that serves as ...

Page 19: ...bled The electrical installation must be complete and checked The pneumatic installation must be complete and checked Prior to commissioning a safety analysis must be carried out and all appropriate measures implemen ted Commissioning is dependent on the customer specific application During commissioning observe the associated documentation for the individual components installed è 1 1 Applicable ...

Page 20: ...the associated documentation for the individual components installed è 1 1 Applicable documents 12 1 Repair In the event of repair contact the Festo repair service è www festo com 13 Disassembly The descent rate during operation of the manual exhausting is dependent on the customer specific application Before the commencement of disassembly work 1 Slowly lower the balancer with the aid of manual e...

Page 21: ...essure bar 4 8 Operating medium Compressed air to ISO 8573 1 2010 6 4 4 Lubricated operation not possible Maximum particle size 5 µm Degree of protection in mounted status IP651 2 Achievable perform ance level PLd for SLS SSC Product weight kg Approx 8 50 Note on materials Contains paint wetting impairment substances 1 IP20 for balancer controller CECC D BA 2 IP20 for safety relay unit PNOZ option...

Page 22: ...rization is prohibited Offenders will be liable for damages All rights reserved in the event that a patent utility model or design patent is registered Copyright Festo SE Co KG Ruiter Straße 82 73734 Esslingen Germany 49 711 347 0 49 711 347 2144 Fax service_international festo com www festo com Internet Phone e mail ...