background image

high style plus utility in a

contemporary zigzag

 y   d a v i d   d u n d a s

70

proect numer

It was a revolutionary design in the 1930s, but not everyone can 

afford to sit on a piece of art. We work the best features of the original 

Zigzag chair into a stylish and completely accessible chair 

you can actually pull up to the dinner table.

T

 

he original Zigzag chair designed by Dutch architect Gerrit Rietveld in the 1930s is an iconic 
piece of artwork. The cantilevered, Z-shaped chair looked deceptively simple but employed 

masterful joinery and was hailed as a sublime example of minimalist design. It was not a chair you 

would want to use for, say, everyday dining. 

Nevertheless, with modern adhesives and joinery techniques, it is feasible to build a com-

fortable upholstered dining chair both reminiscent of Rietveld’s Zigzag and strong enough for 

everyday use. Our chair’s cantilevered frame also gives it a slight comfortable 

springiness.

To withstand structural stresses, the chair’s 

side assemblies must be made from a strong 

hardwood such as jarrah, maple or white 

oak. The seat cross-rails and the slip-seat 

frame can be made from a secondary 

hardwood. The chair’s miter joints are 
reinforced and locked with floating 
tenons, epoxied, and pinned with brass 

screws. We designed this chair to be built 

using the Festool Domino tenon joiner. 

Getting started

 

The visible parts of the chair can be made from an 

8' board of 6"-wide 6/4 hardwood. Plane the board to a 

thickness of 1

3

/

8

" and rip it into three lengths 1¾" wide. For 

ease of handling, cut the three lengths in half to yield six 4' 
lengths. Plane and joint each 4' piece so as to finish 1

3

/

8

"x 

1

9

/

16

" ensuring that all the faces are square to one another. 

Crosscut the parts for the feet, legs, seat side rails, back stiles, and back rails 

from the 4’ lengths according to the cut list. It is easier to achieve a consistent 

length for the matching parts if you clamp a stop to a crosscut sled or use a miter 

gauge with a long fence and an adjustable stop. Mark 
out 38" radius curves on the top edges of the back 

Summary of Contents for Contemporary Zigzag Chair

Page 1: ...iness To withstand structural stresses the chair s side assemblies must be made from a strong hardwood such as jarrah maple or white oak The seat cross rails and the slip seat frame can be made from a secondary hardwood The chair s miter joints are reinforced and locked with floating tenons epoxied and pinned with brass screws We designed this chair to be built using the Festool Domino tenon joine...

Page 2: ...except for those for the locking tenons which are 28mm deep and those for the back stile miter which are 25mm deep In order to achieve a perfect joint the Domino s fence must lie perfectly flat on the workpiece so that the mor tise is milled exactly perpendicular to the face To help ensure that the machine s fence remained flat during the cut I clamped a cleat behind the workpiece so the fence wou...

Page 3: ...3 13 8 x 19 16 x 16 F Stretcher 7 8 x 13 8 x 16 G Seat rail 2 x 2 x 16 Seat frame side rail 2 not illus 5 8 x 2 x 17 Seat frame back front rail 2 not illus 5 8 x 2 x 11 H Locking tenon stock 6mm x 19mm x 500mm Tools hardware Materials Festool Domino joiner festool com 6 x 19 x 40mm Domino 16 10 x 23 x 50mm Domino 2 11 2 8 brass wood screws 12 Minwax wipe on polyurethane G H E D B F C A Tenon cente...

Page 4: ...w w W o o d c r a f t M a g a z i n e c o m 13 8 5 8 17 5mm miter face 17 5mm 9 16 13 16 17 5mm 10mm miter face End face of back rail 19 16 13 8 top 5 8 Radius of curve 38 17 5mm mortises 6mm x 19mm x 20mm deep back rail 16 13 8 46 20mm 181 2 51 2 23 8 85 8 back stile 13 8 19 16 265 8 221 2 15 8 1315 16 leg 20mm miter face 25mm deep 19 16 9 5mm 4 15 8 173 4 221 2 49 SEAT SIDE RAIL 1 25mm deep ...

Page 5: ...ce Cut off the screw heads and file and sand their shanks level as before Gluing the rails After sanding each of the side assem blies lay one assembly on its outer face and insert epoxy into the mortises for the cross rails Push 6 x 40mm Dominoes into the mortises and stand the back rails seat rails and stretcher vertically in position Insert epoxy and Dominoes into the top end mortises of the rai...

Page 6: ...le to make the project explode and collapse cut it in half with a section view and even take measurements directly off the model Navigation Tips When you need to return the model to its original state click on the Home button To see the parts outlined because it makes the edges more distinct go to the View menu and click on Show Edges When Shaded To rotate your view around the model click and hold...

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