background image

iLL

ustra

tion

: ric

christopherson

40   

w o o d c r a f t   m a g a z i n e   |   0 5 . 0 7

70

proect  numer

cut list

 

 A  Foot (2) 

1

3

/

8

"  x  1

9

/

16

"  x  17¾"

 B  Leg (2) 

1

3

/

8

"  x  1

9

/

16

"  x  26

5

/

8

"

 C  Seat side rail (2) 

1

3

/

8

"  x  1

9

/

16

"  x  17¾"

 D  Back stile (2) 

1

3

/

8

"  x  1

9

/

16

"  x  18

1

/

2

"

 E  Back rail (3) 

1

3

/

8

"  x  1

9

/

16

"  x 

16"

 F  Stretcher 

7

/

8

x  1

3

/

8

"  x 

16"

 G  Seat rail (2) 

¾" 

x  2¼"  x 

16"

    Seat frame, side rail (2) - not illus. 

5

/

8

2" 

x  17¼"

    Seat frame, back/front rail (2) - not illus. 

5

/

8

2" 

x  11¾"

 H  Locking tenon stock 

6mm  x  19mm  x  500mm

tools, hardware & materials

Festool Domino joiner, 

festool.com

6 x 19 x 40mm Domino (16)
10 x 23 x 50mm Domino (2)
1

1

/

2

" #8 brass wood screws (12)

Minwax wipe-on polyurethane

G

H

E

D

B

F

C

A

Tenon center to edge 
distance = 8mm

1

5

/

8

3

3

/

8

Summary of Contents for Contemporary Zigzag Chair

Page 1: ...iness To withstand structural stresses the chair s side assemblies must be made from a strong hardwood such as jarrah maple or white oak The seat cross rails and the slip seat frame can be made from a secondary hardwood The chair s miter joints are reinforced and locked with floating tenons epoxied and pinned with brass screws We designed this chair to be built using the Festool Domino tenon joine...

Page 2: ...except for those for the locking tenons which are 28mm deep and those for the back stile miter which are 25mm deep In order to achieve a perfect joint the Domino s fence must lie perfectly flat on the workpiece so that the mor tise is milled exactly perpendicular to the face To help ensure that the machine s fence remained flat during the cut I clamped a cleat behind the workpiece so the fence wou...

Page 3: ...3 13 8 x 19 16 x 16 F Stretcher 7 8 x 13 8 x 16 G Seat rail 2 x 2 x 16 Seat frame side rail 2 not illus 5 8 x 2 x 17 Seat frame back front rail 2 not illus 5 8 x 2 x 11 H Locking tenon stock 6mm x 19mm x 500mm Tools hardware Materials Festool Domino joiner festool com 6 x 19 x 40mm Domino 16 10 x 23 x 50mm Domino 2 11 2 8 brass wood screws 12 Minwax wipe on polyurethane G H E D B F C A Tenon cente...

Page 4: ...w w W o o d c r a f t M a g a z i n e c o m 13 8 5 8 17 5mm miter face 17 5mm 9 16 13 16 17 5mm 10mm miter face End face of back rail 19 16 13 8 top 5 8 Radius of curve 38 17 5mm mortises 6mm x 19mm x 20mm deep back rail 16 13 8 46 20mm 181 2 51 2 23 8 85 8 back stile 13 8 19 16 265 8 221 2 15 8 1315 16 leg 20mm miter face 25mm deep 19 16 9 5mm 4 15 8 173 4 221 2 49 SEAT SIDE RAIL 1 25mm deep ...

Page 5: ...ce Cut off the screw heads and file and sand their shanks level as before Gluing the rails After sanding each of the side assem blies lay one assembly on its outer face and insert epoxy into the mortises for the cross rails Push 6 x 40mm Dominoes into the mortises and stand the back rails seat rails and stretcher vertically in position Insert epoxy and Dominoes into the top end mortises of the rai...

Page 6: ...le to make the project explode and collapse cut it in half with a section view and even take measurements directly off the model Navigation Tips When you need to return the model to its original state click on the Home button To see the parts outlined because it makes the edges more distinct go to the View menu and click on Show Edges When Shaded To rotate your view around the model click and hold...

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