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GENERAL INSTALLATION INSPECTION 

Recommended procedures for safety inspection of an appliance in accordance with the National Fuel Gas Code 
A.N.S.I.Z223.1. The following procedure will help evaluate the venting system. It is intended as a guide to aid in 
determining that the venting system is properly installed and is in a safe condition for continuous use. This procedure 
should be recognized as a generalized procedure which cannot anticipate all situations. Accordingly, in some cases, 
deviation from this procedure may be necessary to determine safe operation of the equipment. If it is determined that a 
condition exists which  could result in unsafe operation, the appliance should be shut off and the owner advised of the 
unsafe condition. Corrections must be made before the appliance is put into continuous operation. The following steps 
should be followed in making a safety inspection. 

1.  Visually inspect the venting system for proper size and determine that there is no flue gas spillage, blockage, 

restriction, leakage, corrosion or other deficiency which could cause an unsafe operation. 

2.  Insofar as practical, close all building doors, fireplace dampers, windows and all doors in area in which the appliance is 

located. Turn on clothes dryers, any exhaust fans, such as range hoods and bathroom exhausters so they operate at 
maximum speed. Do not operate a summer exhaust fan. If, after completing Steps 3 through 7 it is believed sufficient 
combustion air is not available, refer to the National Flue Gas Code A.N.S.I.Z223.1, or any applicable local codes for 
guidance. 

3.  Place in operation the appliance being inspected. Follow the lighting instructions and adjust thermostat so appliance 

will operate continuously. 

4.  Determine that the pilot or burner is operating properly and that the main burner ignition operates satisfactorily, by 

interrupting and re-establishing the electrical power of the appliance in any convenient manner. Test the pilot or burner 
safety device to determine if it is operating properly by extinguishing the pilot or disconnecting the flame safety circuit 
and pressure switch sensing tube from the pressure switch. 

5.  Visually determine that the main burner is burning properly; i.e., no floating, lifting or flashbacks. When performing 

smoke test on oil-fired systems, the burner should operate at a zero to a trace smoke. This can indicate reduced 
available combustion air to burner. 

6.  If appliances are equipped with high and low flame control or flame modulation, check for proper main burner 

operation at low flame. 

7.  Test for spillage at draft hood or barometric draft control opening and burner inlet air location after 5 minutes of main 

burner operation. Use a draft gauge, flame of a match or candle, smoke from a cigarette, cigar or pipe. If spillage 
occurs, adequate air is not available. Shut off heating appliance thermostat and check for spillage around the draft 
hood, barometric draft control or burner inlet air location after power venter has stopped operation. If a flow reversal is 
noticed, house de-pressurization is occurring and make up air is required. For oil-fired systems, this may be noticed by 
oil fume smell after post purge cycle. 

8.  Turn on all fuel burning appliances within the same room so that they will operate at their maximum input. Then repeat 

Steps 5 through 7. 

9.  Return doors, windows, exhaust fans, fireplace dampers and any other fuel-burning appliances to their previous 

condition of use. 

MAINTENANCE 

1. 

Motor: 

Inspect the motor once a year  - motor should rotate freely. Motor bearings on the SWG-10, SWG-12, and 

SWG-14 are permanently lubricated; no relubrication is required. 

2. 

Wheel:

 Inspect the power venter wheel annually to clear any  soot, ash or coating which inhibits either rotation or air 

flow. Remove all foreign materials before operating. 

3. 

Vent System:

 Inspect all vent connections annually for looseness, for evidence of corrosion and for flue gas leakage. 

Replace, seal or tighten pipe connections if necessary. Check the power venter choke plate to insure it is secured in 
place. Check the barometric draft control, if installed, to insure the gate swings freely. 

4. 

System Safety Devices:

 With the heating system operating, disconnect the pressure sensing tube from the pressure 

switch on the CK Kit. This will stop the burner operation. Re-connecting the tube will relight the burner. For 30 millivolt 
operating systems, disconnect one lead of the spill switch circuit from the thermocouple junction block. This will shut 
off the pilot and the burner. Re-connection will allow relighting the pilot. 

Summary of Contents for 46413900

Page 1: ...and 2 fuel oil appliances 1 The thermostat wall thermostat or aquastat calls for heat and energizes a relay which activates the power venter After the venter motor has come up to speed the pressure switch closes This closes the circuit to the burner and allows the burner to fire 2 For millivolt controlled water heaters using the CK 20 Series Control Kit the gas valve pressure switch activates the ...

Page 2: ...d venting system initial operational information is strongly recommended as a guide for service or burner tune up Enter this on the back page of this manual 2 Safety inspection of a venting system should be performed before and after installing a power venting system on an existing or new appliance Procedures to follow are those recommended by the National Flue Gas Code A N S I Z223 1 or refer to ...

Page 3: ...WG 10 16 296 10 40 735 12 13 5 1 900 000 86 1590 14 SWG 12 8 107 12 18 231 14 21 3 000 000 35 450 16 SWG 14 Rating at 100 psi Sizing based on appliance maximum input rate not actual firing rate Do not exceed maximum BTU HR input rating or maximum oil GPH input For multiple venting system applications add the input for each appliance Category I gas fired draft induced systems require an SWGII 4HD o...

Page 4: ...that the motor and blower wheel rotate freely DO NOT install if any damage is apparent Refer to unit sizing chart to check proper venting sizing 2 Location of the termination of the venting system should be installed in accordance with the National Fuel Gas Code A N S I Z223 1 manufacturer s recommendations and or local codes which are applicable See requirements below or refer to installation loc...

Page 5: ... siding is greater than 1 2 thick use a spacer plate or board behind the power venter mounting plate See Figure 2 NOTE If mounting the power venter though a combustible wall material a minimum clearance of 1 2 must be maintained between the venter outer pipe and combustible materials See Figure 3 The power venter has a maximum flue gas temperature of 650 F US 575 F Canada at the venter inlet 2 Rem...

Page 6: ...pe from the appliance to the power venter using a minimum number of elbows as possible The horizontal section of the vent pipe should have a slight upward slope from the appliance to the power venter For clearances to combustible materials multiple appliance venting and other installation requirements refer to the National Fuel Gas Code A N S I Z223 1 and or any applicable local codes or appliance...

Page 7: ...tor manufacturer s wiring connection diagram as found on the motor nameplate and see instructions below for heater element conversion instructions THE MOTOR MUST BE WIRED FOR CLOCKWISE ROTATION WHEN VIEWING THE MOTOR FROM ITS COOLING FAN END as in figures 10 11 CCW when viewing shaft end MOTOR STARTER CONNECTIONS Refer to Diagram B for connections to the CK control kit venter power feed and venter...

Page 8: ...proper venting For oil fired or gas fired power burners adjust draft to proper over fired draft If proper draft has been established tighten the adjustment locking screw For gas fired systems shut off thermostat and check for residual heat spilling from draft hood If this occurs a post purge timer may be required If so use a Field Controls PPC 5 Electronic Post Purge or a Control Kit which include...

Page 9: ...t the main burner is burning properly i e no floating lifting or flashbacks When performing smoke test on oil fired systems the burner should operate at a zero to a trace smoke This can indicate reduced available combustion air to burner 6 If appliances are equipped with high and low flame control or flame modulation check for proper main burner operation at low flame 7 Test for spillage at draft ...

Page 10: ...most nut for last Carefully remove the motor assembly from the venter body taking care to avoid damaging the blower wheel or dislodging balancing weights 6 Temporarily replace the motor enclosure cover if the unit is to be reassembled at a later time INSTALLATION 1 Verify that power is disconnected to the venter motor leads and that the source is locked out appropriately 2 After inspecting the mot...

Page 11: ...for the appropriate voltage and overload heater and for the proper rotational direction CW when facing motor cooling fan end as shown in Figure 11 8 Reinstall the motor conduit box cover 9 Install the motor enclosure making sure to start all screws before tightening 10 Reconnect power to the venter and test the venting system as discussed in the General Installation Inspection section INITIAL BURN...

Page 12: ...Page 12 P N 46413900 09 01 ...

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