Fiessler FLSC 101-312, Manual

Page 1: ...FLSC FIESSLER E L E K T R O N I K Notice d utilisatin DIN EN ISO 9001 Reg Nr 96007 ...

Page 2: ...ing 171 6 Tests 172 6 1 Testing the FLSC 172 6 2 Checklist 174 7 Diagnosis 177 7 1 Diagnostic elements 177 7 2 Maintenance 177 7 3 Service 178 8 Accessories 178 9 Declarations of Conformity 179 FLSC 101 312 179 10 Technical data FLSC 101 312 180 11 Remarks concerning FLSC 201 313 189 Declaration of Conformity for FLSC 201 313 190 12 Appendix Key to the diagrams 191 12 1 Field resolutions 191 12 2 ...

Page 3: ...ximity Laser Scanner FLSC 101 312 order no 1016066 These devices are certified for use as personal protection units and fulfil when operated according to the instructions the appropriate regulations The following device is not certified as a personal protection unit any use of this device as a personal protection unit may subject to risk assessment be impermissible FLSC 201 313 order no 1016189 In...

Page 4: ...or each other The FLSC can be implemented as a personal protection unit in stationary applications monitoring of danger areas or access to danger areas as well as in mobile applications collision avoidance in vehicles The protective field must be dimensioned according to the advice as laid down in the FLSC technical description The diverse potential applications of the FLSC can be expanded still f...

Page 5: ...es and for complying with these rules and regulations 2 Furthermore our instructions and test specifications in particular see Test chapter in this technical description or operating instructions such as those concerning use mounting installation or incorporation in the machine control system must be observed and complied with 3 The tests are to be performed by specialists or by specially authoriz...

Page 6: ...installing on systems with severe vibrations you should use thread locking agents or mechanisms to prevent unintentional loosening of setscrews and mounting screws and regularly check that these screws are secure 4 2 Electrical installation When connecting the FLSC you can either terminate the power supply plug yourself and decide whether you want the cable to come out of the top or the bottom or ...

Page 7: ...he sub D plug could be pressed into the plug casing and be rendered unusable Check that the seal on the connection housings is correctly seated Insert the plugs into the receptacles provided on the correct side of the FLSC housing Press the plugs gently into the FLSC housing You will know that a correct connection has been established when the connection housings with the plugs are flush with the ...

Page 8: ... apply when putting the unit into operation Please refer without fail to chapter 6 of these operating instructions and to the relevant chapter in the technical description The device is programmed with a basic configuration Alterations to monitoring areas as well as to the parameter settings may only be carried out by authorized personnel specialists ...

Page 9: ... of the NCSD 1 Testing prior to first commissioning of the safety device on the machinery by specialist personnel Testing prior to first commissioning serves to verify compliance with the safety requirements of the national international regulations and in particular the Machine or Machinery Usage Directive EC Declaration of Conformity Testing of the effectiveness of the safety device on the machi...

Page 10: ...ialist 7 Deliberately obstruct the protective field while the machine is running in order to test the effectiveness of the entire system The LEDs must change from green to red and the hazardous movement must come to an immediate standstill Repeat this test at different points in the danger area If you discover any deviation from the proper function the machine system must be shut down immediately ...

Page 11: ...evice comply with the required control category Yes No 4 Is entrance access to the danger area zone only possible through the protective field of the NCSD alone Yes No 5 Have measures been taken to prevent unprotected access to a protected danger area mechanical point of operation guarding and to monitor this eventuality and are these measures safeguarded to prevent their removal Yes No 6 Are addi...

Page 12: ...FLSC GB Betriebsanleitung 73734Esslingen FiesslerElektronik Kastellstr 9 DokuNr 625 R H 175 Yes No ...

Page 13: ...ctive at all settings of the mode selector switch Yes No 15 Are the switching elements e g contactors valves actuated by the NCSD monitored Yes No 16 Is the NCSD effective for the entire duration of the hazardous situation Yes No 17 On switching off or disabling the NCSD and when changing the operating mode or switching to a different safety device is the initiated hazardous situation stopped Yes ...

Page 14: ...er Software in the FLSC technical description 7 2 Maintenance When set up appropriately by authorized personnel using the user software the FLSC reports minor dirt contamination of the front screen with the dirt warning when the device is functioning fully as well as severe dirt contamination of the front screen and shuts down the outputs at the same time Clean the front screen if the device s dir...

Page 15: ...lied with the unit access to an extensive diagnostic system If you have any further questions please refer to your local Fiessler branch 8 Accessories A list of all available accessories can be found in the FLSC technical description The replacement parts available are also listed You will need different connection kits depending on whether you want to use the FLSC alone or in conjunction with the...

Page 16: ...FLSC GB Betriebsanleitung 73734Esslingen FiesslerElektronik Kastellstr 9 DokuNr 625 R H 179 9 Declarations of Conformity FLSC 101 312 ...

Page 17: ...the LSI see LSI technical description Electrical data The characteristics are measured at the connection corner unless otherwise specified Properties Data min type max Supply voltage Uv 16 8 V 24 0 V 28 8 V Reverse polarity protected via isola ting transformer to EN 60742 also vehicle charger Permissible residual ripple VRMS 500 mV The supply voltage limits must not be exceeded or undershot Respon...

Page 18: ...r LOW 0 V 4 2 V Current consumption HIGH Start impulse current when τ 100 µs 3 0 mA 6 6 mA Static input current 2 2 mA 5 2 mA Current consumption LOW Start impulse current when τ 100 µs 0 9 mA Static input current 0 5 mA Time behaviour of scanner safe restart detection LOW level prior to restart 120 ms HIGH level during restart 120 ms 5 s LOW level after restart 1 ms Warning field output PNP Volta...

Page 19: ...clear 40 ms Time behaviour of output with restart inhibit Depends on scan rate Deactivation after WF incursion double speed scanning 127 ms Activation on warning field WF clear Restart necessary Time behaviour of output after n seconds Depends on scan rate Deactivation after WF incursion double speed scanning 127 ms Activation on warning field WF clear 40 ms Short circuit protected Yes Switching f...

Page 20: ...lear 190 ms Time behaviour of output with restart inhibit Depends on scan rate Activation on protective field SF clear 580 ms Time behaviour of output after n seconds Depends on scan rate Activation on protective field SF clear 3 s Short circuit protected by monitoring of outputs Fault Leak current 2 1 mA Fault Interruption of GND cable The downstream control element must recognise this status as ...

Page 21: ...active state short LOW switching When selecting the down stream control elements ensure that the test pulses do not produce a shut down with the parameters listed above OSSD 1 Test pulse width 55 µs Test pulse frequency Every 40 ms OSSD 2 Test pulse width 55 µs or 460 µs Test pulse frequency Alternately every 40 ms OSSD 1 and OSSD 2 Test pulse width 55 µs Test pulse frequency 3 s Cable specificati...

Page 22: ...ety category DIN V 19250 Requirement class 4 EN 954 1 Category 3 IEC EN 61496 1 The EC type testing was performed in accordance with BIA test recommendations which to a great extent correspond to the current draft standard IEC 61496 3 1999 Type 3 Type 3 Type 3 Warning field Range radius 50 m Reflectance at 15 m and 80 mm object diameter 20 Safety category None Measuring range Range radius 50 m Ref...

Page 23: ...e terminating the cables your self take care to connect the cable screening We recommend connecting the screening at both ends if using an RS232 connection If using an RS422 connection the screening should be connected at one end only The screening should be installed at the computer end or at the LSI end Transfer rate RS 232 9600 baud 56 kbaud RS 422 9600 baud 500 kbaud continuous computer link o...

Page 24: ...DIN 40040 Table 10 designation letter E moderately dry Transmitter Infra red laser diode Wavelength 885 nm 905 nm 935 nm Receiver Opening angle 0 5 1 Housing Material Die cast aluminium Front screen Material Polycarbonate Surface Front with scratch proof coating Shock rating IEC 68 Part 2 6 Table c2 Frequency range 10 150 Hz Amplitude 0 35 mm or 5 g Single shock IEC 68 Part 2 27 Table 2 15 g 11 ms...

Page 25: ...SC GB 188 Betriebsanleitung 73734Esslingen FiesslerElektronik Kastellstr 9 DokuNr 625 R H Properties Data min type max Mass net approx 4 5 kg Dimensions W x H x D 155 mm x 185 mm x 156 mm Colour RAL 1021 ...

Page 26: ... the relevant distinguishing features for the type FLSC 201 313 in the following Chapter 1 unchanged Chapter 2 These devices must not be used as personal protection units Even if used in conjunction with an LSI the FLSC 201 313 must not be used as a personal protection device Chapter 3 irrelevant Chapter 4 irrelevant Chapter 5 irrelevant Chapter 6 irrelevant Chapter 7 unchanged Chapter 8 unchanged...

Page 27: ...FLSC GB 190 Betriebsanleitung 73734Esslingen FiesslerElektronik Kastellstr 9 DokuNr 625 R H Declaration of Conformity for FLSC 201 313 ...

Page 28: ...eristic curve of protective field B Characteristic curve of warning field C Resolution D Range Figure 2 Field resolutions for FLSC 201 313 A Characteristic curve of protective field B Characteristic curve of warning field C Resolution D Range 12 2 Diffuse reflectance of objects Figure 3 Diffuse reflectance D Range E Diffuse reflectance F Reflectors 2000 reflection foil 3000 G White plaster H Writi...

Page 29: ...area 265 mm Figure 5 Dimensional drawing of mounting kits All measurements are in mm Q Sensor mounting screws 12 4 Pin assignments Figure 6 Pin assignments Pin assignments of power supply plug All measurements are in mm R Blind wire sw severed here S Sleeve removed T Stripped U Blind wire sw V Crimped W Contact strip Wire descriptions tk or br bl rt gr turquoise orange brown blue red grey ...

Page 30: ...Nr 625 R H 193 Figure 7 Pin assignments Pin assignments of interface plug All measurements are in mm S Sleeve removed T Stripped V Crimped X Screen twisted Y Pin strip Z Jumper 7 8 for switching between RS 232 RS 422 Wire descriptions rt gr ge bl xx red green yellow blue screen ...

Page 31: ...FLSC GB 194 ...