Page 8
Try another 12-Volt battery
Quarter turn at a time clockwise until surging stops
Defective pressure switch
Troubleshooting
Bypass is not completely closed
System has leaks
Check for worn or dirty check valve
Excessive voltage
Improper adjustment of pressure switch
Damaged or defective wiring harness
Check for proper voltage
Check for worn or dirty check valve
Low flow may cause pump to surge
Spray wand is adjusted for a small or fine spray pattern
Slightly open bypass (if applicable) to overcome
If needed, pressure switch may need to be adjusted
Pump will not run:
Low Pressure/Low Flow:
Pump surges:
Pump continues to run:
Fuse blows:
Check for loose wiring
Make sure the ON/OFF switch is on
Check the fuse
Check for defective pressure switch
Check for a clogged strainer
Cleaning the Check Valve
:
If you’re experiencing little to no pressure or the pump is not priming and you’ve checked your
filter screen and it’s clean, and you’ve gone through the other trouble shooting tips, you may
need to clean the check valve.
Remove the head of the pump, which is held on by 7 screws.
The first piece inside the head of the pump is called a check valve, it’s the part responsible for building up pressure
and pumping water/solution through the lines.
Clean the check valve under hot, soapy water (such as a good grade dish soap).
Give it a very light scrubbing with something like an old toothbrush, something with soft bristles.
Then let it soak for about an hour or so in the hot soapy solution and replace in the pump and reassemble the pump.
Most times this will restore most, if not all of the prime of a pump.
If you’re still having issues with pressure after this step, it would be recommended to replace this part.
Checking the Pressure Switch
:
If your motor is not running and you’ve checked the following: for loose wiring connections, fuse, the switch on the
lead wire was “ON” and made sure you were connected to a fully charged battery and everything is fine, but the
motor won’t run, then it’s time to check to see if the pressure switch is bad.
Remove the cover off the 1” square box (pressure switch) on the head of the pump, the cover is held on by
one phillips-head screw. This will expose the two red wires.
With the pump connected to a good 12 volt power source and everything on.
Slip the two red wires off the terminals and touch them together.
If the motor runs, it means the pressure switch is bad and needs to be replaced.
If it still doesn’t run, try bypassing the switch in the lead wire or using another lead wire. Even if a tester shows power
to the pressure switch, it still could be the switch in the wire that is causing the problem. If still not responsive, use a
voltmeter or electrical tester to make sure you are getting power to the head of the pump, as it could possibly be
something in one of the wires or even the lead wire assembly may need to be replaced.
Warning:
It is NOT recommended to run the pump this way, as the pump will continue
to run and not shut off.
This could result in blown hoses when all discharges are closed.
Also, this could result in premature failure of the pump completely.
