Fimer TM230, Instruction Manual

Page 1: ...TM230 TM260 TM300 TM350 TM320W TM360W TM420W TM500W TM650W InstructionManual ...

Page 2: ...inal instructions Übersetzung der Originalbetriebsanleitung Notice originale Manual original Подлинный инструкций 20050 RONCO BRIANTINO MI Italy Via Brigatti 59 Tel 39 039 6079326 Fax 39 039 6079334 www fimer com info fimer com ...

Page 3: ...TM 230 TM 260 TM 300 TM 350 TM 320W TM 360W TM 420W TM 500W TM 650W 2006 42 CE 2006 95 CE 2004 108 CE 2002 95 CE RoHS ...

Page 4: ... 10 INPUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE 4 61 Kg 330x900x820 constant 400V 10 thermostat bimetallic 16A Delay Fuses Two Pole 16A k or C Standard Switch 0 6 0 8 1 0 mm T TM M 2 23 30 0...

Page 5: ... INPUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE Serial Number 091079944 Serial Number 091079944 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 260 Serial Number 091079944 EN 60974 1 EN 6...

Page 6: ...INPUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE 6 Serial Number 091079944 Serial Number 091079944 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 300 Serial Number 091079944 EN 60974 1 EN ...

Page 7: ...NPUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE Serial Number 091079944 Serial Number 091079944 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 350 Serial Number 091079944 EN 60974 1 EN 609...

Page 8: ...PUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE 8 Serial Number 091079944 Serial Number 091079944 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 320 W Serial Number 091079944 EN 60974 1 EN ...

Page 9: ...T VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE Serial Number 091079953 Serial Number 091079953 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 360 W Serial Number 091079953 EN 60974 1 EN 6097...

Page 10: ...PUT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE 10 Serial Number 091079953 Serial Number 091079953 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 420 W Serial Number 091079953 EN 60974 1 EN...

Page 11: ...UT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE Serial Number 091079953 Serial Number 091079953 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 500 W Serial Number 091079953 EN 60974 1 EN 609...

Page 12: ...UT VOLTAGE 11 NOMINAL INPUT TENSION 12 MAXIMUM NOMINAL INPUT CURRENT 13 MAXIMUM ACTUAL INPUT CURRENT 14 PRODUCT STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 NOMINAL WELDING CURRENT 18 CONVENTIONAL LOAD TENSION 19 YEAR OF MANUFACTURE 12 Serial Number 091079953 Serial Number 091079953 Fimer SpA Via Brigatti 59 20050 Ronco Briantino MI TM 650 W Serial Number 091079953 EN 60974 1 EN ...

Page 13: ...production is prohibited without the express written consent of Fimer S p a INDEX INDEX WARNING SYMBOLS pag 14 15 16 1 MIG WELDING pag 17 2 POWER SUPPLY CONNECTION pag 17 3 OUTPUT CONNECTIONS pag 17 4 UNIT DESCRIPTION pag 18 5 INSTALLATION OF THE WELDING WIRE pag 21 6 CONNECTION BETWEEN THE SEPARATE TROLLEYAND BASE pag 22 7 CONNECTION OF THE GAS CYLINDERAND REGULATOR pag 23 8 MIG TORCH pag 23 9 PR...

Page 14: ...ntire life of the equipment It should be kept within the operator s reach at all times Fires and explosions can seriously injure or cause dama ge Read understand and observe all safety warnings to reduce the risk of death or injury from fire or explo sion Pay particular attention to the fact that even bystanders should be aware of and understand the dangers existing in the welding area Remember th...

Page 15: ...r use damaged cables This applies to both the power and the welding cables DAMAGED CABLES Never remove the unit side panels If the side panels can be opened always checked they are closed tightly before starting any work HIGH VOLTAGE PROTECTION HIGH VOLTAGE PROTECTION Together with the previous instructions the following pre cautions should be strictly observed FIRE PREVENTION FIRE PREVENTION Toge...

Page 16: ...e an approved and appropriately sized fire extinguisher in the work environment Check its working order regularly carry out scheduled inspections and ensure that all parties involved know how to use one DAMAGED GAS CYLINDERS NEVER use damaged or faulty cylinders CYLINDER RELOCATION NEVER lift a gas cylinder by holding the regulator GAS CYLINDERS Do not expose gas cylinders to excessive heat sour c...

Page 17: ...nly be used by trained personnel All the TM welding machines are wire welders produced with advanced technolo gy that makes them extremely reliable In fact minimal maintenance is required to ensure long life of the equipment without any problems The user friendliness of the welding machine allows for rapid interchangeability of operators For an excellent welding performance it is recommended to us...

Page 18: ... 320W TM 360W TM 420W TM 500W TM 650W 9 19 18 17 14 13 10 1 11 8 6 7 2 5 TM 350 TM 300 1 9 6 8 7 11 10 15b 15a 14 14 15c 20 Fig 1 FRONT VIEW 4 UNIT DESCRIPTION TM 230 TM 260 8 9 1 11 TM 320W TM 360W TM 420W TM 500W TM 650W 10 12 13 19 16 3 4 20 15b 15a 7 12 18 ...

Page 19: ... is equipped with a cooling unit the LED may also turn on if the cooling liquid does not circulate correctly see paragraph 14 12 ON OFF SWITCH Turns the machine on and off 13 WELDING LEVEL SWITCH Allows select ing the welding current according to the thick ness of the material to be welded 14 SWITCH FOR CHANGING THE WELDING CURRENT RANGES TM 230 260 not present TM 300 350 320W 360W in the MIN posi...

Page 20: ...nd torch gas FIGURE 2 20 AIR INLET 21 GAS PIPE CONNECTOR to be connected to the pressure reducer of the cylinder 22 INPUT CABLE connect this cable to the mains power supply 23 WIRE SPOOL 24 WIRE FEED UNIT for more details refer to Figure 2A 25 SUPPORT FOR WELDING GAS CYLINDER 26 WIRE ENTRANCE OF THE WIRE FEED MOTOR 27 WIRE PRESSURE REGULATOR Allows regulating the tension of the welding wire 28 WIR...

Page 21: ...eassemble the knurled knob The allen screw M8 positioned under neath the knurled knob forms the braking system of the wire spool Tighten the allen screw in order to obtain the best braking result Too much pres sure may cause excessive braking which in turn may block the wire feed motor Too little pressure may not allow the wire spool to immediately stop at the end of the welding 4 TM 230 TM 260 Un...

Page 22: ...ding with the next steps make sure the torch cable Fig 3 is tight and that no angles or burrs are present on the welding wire Please follow these precautions to ensure the correct operation of the wire guide 6 CONNECTION BETWEEN THE SEPA RATE TROLLEY AND BASE Before carrying out the operations described in the following paragraphs connect the separa ble trolley and the machine base for the TM 360W...

Page 23: ...er 3 2 Connect the gas hose 4 to the regulator 2 by securing it with a tube clamp 5 3 Make sure the gas hose is correctly connect ed to the welding machine 4 Open the valve 1 of the gas cylinder 3 Press the torch button and make sure the gas flows correctly Attention The cylinders contain highly pressurized gas Handle with care Improper handling could lead to serious accidents Do not place the cyl...

Page 24: ...g pushed inside the welding machine 12 REGULATING THE WELDING MACHINE Once the welding current has been set according to the instructions in paragraph 9 keep the length of the electrical arc between 5 and 10 mm and adjust the wire speed to obtain the best welding result Carry out some test welds on a metallic sheet that has been cleaned of any coating rust or paint NOTE When the torch button is pr...

Page 25: ...elding gas caused by build up in gas nozzle 1 Clean away build up 2 Incorrect torch angle 2 The air gap between the torch and the workpiece must be 5 10 mm Ensure 60 torch angle 3 Gas shortage 3 Increase gas flow 4 Damp workpieces 4 Dry workpieces with hot air gun or suchlike 5 Welding Arc too long 5 Shorten the arc Hot cracks 1 Damp workpieces 1 Clean 2 Welding with very high heat supply 2 Decrea...

Page 26: ...ffuser B Connector side C grab the end of wire liner using a plier and start to extract the wire liner Complete the extraction of the wire liner G A B C D E F Insert the new wire liner and push up to end H Now rescrew the diffusor on the gun B G H 14 WIRE LINER REPLACEMENT 26 ...

Page 27: ...liance 2 Remove the 14 black cross head screws which fasten the back wall 3 Slide off the back wall 4 Remove the MATE N LOCK connector posi tioned on the back 15 INSTALLATION INSTRUCTIONS FOR INDOOR WATER COOLING SYTEM РУССКИЙ ESPAÑOL FRANÇAIS DEUTSCH ENGLISH ITALIANO ...

Page 28: ...ooling system 7 Position the control unit so that its resting sur face lines up with the outer most side of the machine Refer to the figure 8 Connect the MATE N LOCK connector of the control unit to the special connector located on the back of the appliance 28 ...

Page 29: ...eration carefully check that none of the tubes are crushed against the wall of the control unit and the inside walls of the apparatus 11 Free the second window located on the back of the control unit 12 Position the wall of the control unit so that it rests perfectly against the back part of the machine РУССКИЙ ESPAÑOL FRANÇAIS DEUTSCH ENGLISH ITALIANO ...

Page 30: ...at were removed 15 Fill the cooling circuit with cooling liquid 16 Use a cable band to connect all the cables to the back wall as shown in the figure 17 Attach the trolley separated from the machine and connect the five cables wrapped up in the band 30 ...

Page 31: ...e filled with the cooling liquid check the tank level if necessary add more liquid 22 Wait for the yellow LED located on the front of the trolley to turn off If the yellow LED does not turn off Check the level of the cooling liquid inside the tank Make sure the cable band is not tangled there by preventing the liquid from circulating Make sure the internal tubes are not crushed If so repeat the op...

Page 32: ... rectifier 6 power transformer 7 2 3 position switch 8 7 position switch 9 inductance 10 wire feeder motor 11 wire feeder 1 8 7 10 10 11 TM 230 260 TM300 350 2 3 6 9 5 4 11 8 2 3 6 5 9 10 11 4 7 1 2 3 4 5 6 8 16 SPARE PARTS 1 32 TM 320W TM 360W TM 420W TM 500W TM 650W ...

Page 33: ...transformer 4 Rectifier bridge 5 Output connectors 6 Control board 6a Wire speed regulation 6b Soft Start selection 6c Burn Buck selection 6d Welding duration regulation 7 Wire feeder motor 8 Gas solenoid valve 9 Thermostat 10 Overheating warning 11 Fan 12 Auxiliary transformer 13 ON OFF switch 14 ON welding machine lamp ...

Page 34: ...onnectors 6 Control board 6a Wire speed regulation 6b Soft Start selection 6c Burn Buck selection 6d Welding duration regulation 7 Wire feeder motor 8 Gas solenoid valve 9 Thermostat 10 Overheating warning 11 Fan 12 Auxiliary transformer 13 ON OFF switch 14 ON welding machine lamp 18 BLOCK DIAGRAM TM300 34 ...

Page 35: ... transformer 4 Rectifier bridge 5 Smoothing inductance output 6 Output connectors 7 Control board 7a Wire speed regulation 7b Soft Start selection 7c Burn Buck selection 7d Welding duration regulation 8 Wire feeder motor 9 Gas solenoid valve 10 Thermostat 11 Overheating warning 12 Fan 13 Auxiliary transformer 14 ON OFF switch 15 ON welding machine lamp ...

Page 36: ...bridge 5 Smoothing inductance output 6 Output connectors 7 Control board 7a Wire speed regulation 7b Soft Start selection 7c Burn Buck selection 7d Welding duration regulation 8 Wire feeder motor 9 Gas solenoid valve 10 Thermostat 11 Overheating warning 12 Fan 13 Auxiliary transformer 14 ON OFF switch 15 ON welding machine lamp ...

Page 37: ...37 ENGLISH DEUTSCH FRANÇAIS ESPAÑOL РУССКИЙ ITALIANO N NO OT TE E ...

Page 38: ... 38 N NO OT TE E ...

Page 39: ...edazione del Manuale di istruzioni non essendo ancora definitiva l applicazione della Normativa si prega di contattare il distributore e o Il costruttore per informazioni in merito allo smaltimento ALLA DATA DELLA REDAZIONE DEL PRESENTE MANUALE D ISTRUZIONI QUESTE INFORMAZIONI SONO DA RITENERSI NON DEFINITIVE IN QUANTO SUSCETTIBILI DI POSSIBILI MODIFICHE SECONDO GLI OBBLIGHI LEGATI AL DECRETO LEGI...

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