FIORENTINI I 16, Operating Instructions And Maintenance Manual

Page 1: ...ING O FIORENTINI S R L INDUSTRIAL CLEANING MACHINES AUTOSCRUBBER MACHINE MOD I 16 18 NEW OPERATING INSTRUCTIONS AND MAINTENANCE ...

Page 2: ... devices 22 4 6 1 Control bridge 22 4 7 Functionning 23 4 7 1 Starting and machine preparation 23 4 7 2 Choise of detergent 24 4 7 3 Regulation of driving position 24 4 7 4 Rudder pedal functions 25 4 7 5 Regulation of detergent solution 26 4 7 6 Squeegee adjustement 26 4 7 7 Water discharge 27 4 7 8 Brushes replacement 27 4 7 9 Squeegee blades replacement 28 5 MAINTENANCE MAINTENANCE MAINTENANCE ...

Page 3: ...uty or inactive batteries 30 5 2 5 Batteries disposal 30 5 3 Maintenance of suction motor 31 5 4 Electrical equipment checking 32 5 5 Table about test sto be carried out 32 5 6 Maintenance register 33 6 TECHNICAL ASSISTENCE TECHNICAL ASSISTENCE TECHNICAL ASSISTENCE TECHNICAL ASSISTENCE 34 6 1 Servicing addresses 34 6 2 Verbal claim 34 ...

Page 4: ...he following points if not differently specified in the order confirmation OBJECT OF WARRANTY The autoscrubber has been conceived and built for a long term use without relevant problems anyway in case of anomalies during the warranty period FIORENTINI Co is engaged to repair and or substitute for free parts which have shown early breakage or wear and tear caused by defective materials working defe...

Page 5: ...s necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by serial number of the equipment where they were installed on item code of the defective part detailed description of the defect and of the conditions where ...

Page 6: ...f FIORENTINI Co in writing or by phone just after a attentive analysis of fault and of causes so that it would be necessary to report to the agent the following data Machine model get from the relative label point 2 1 number get from the relative label point 2 1 detailed description of defect and the way it happened controls and or regulations made code number and position of possible defective co...

Page 7: ...A NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2008 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA BASSA TENSIONE 73 23 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l Il titolare Piancaldoli Ing O Fiorentini ...

Page 8: ...serie Anno di costruzione 2008 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CE DIRETTIVA BASSA TENSIONE 73 23 CE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CE DIRETTIVA SULLA RESTRIZIONE DI SOSTANZE PERICOLOSE 2002 95 CE DIRETTIVA SULL ESPOSIZIONE DEI LAVORATORI ALLE VIBRAZIONI 2002 44 CE ...

Page 9: ... The power supply is furnished of a series of accumulator batteries that charge all the engines and the electrical controls The machine depending on the model can be supplied with one or two rotating brushes having in charge assisted by water and detergent action to wash the areas As the machine advances the brush in the back squeegee touching the floor take the water that at the same time is aspi...

Page 10: ... in plastic PE HD complete with piping flexible system of suction and drainage a set of batteries placed in the recovery tank space rotating brushes suction system squeegee one free caster wheel two traction wheels driving unit FIORENTINI Co taking care of new safety rules in CE community has manufactured the machine following safety and health rules of the CE normative High quality material used ...

Page 11: ...IC CHARACTERISTICS VOLTAGE 24 V 2x12V 110 A h BRUSH GEARMOTOR N 1 x 24V 500W TRACTION MOTOR 24 V 150 W SUCTION MOTOR 24 V 500 W FUNCTIONAL CHARACTERISTICS SQUEEGEE LIFT CONTROL LEVER VACUUM CONTROL SWITCH BRUSH LIFT CONTROL SWITCH PERFORMANCES FORWARD RUNNING SPEED 0 4 km h HOUR SCRUBBING 1800 m h 2200 m h AUTONOMY 3 h ECOLOGIC CHARACTERISTICS NOISE AT DRIVER S EAR 72 dB The above characteristics ...

Page 12: ...OLTAGE 200 V BRUSH GEARMOTOR 0 75 hp 550 W SUCTION MOTOR 220 V 1000 W FUNCTIONAL CHARACTERISTICS SQUEEGEE LIFT CONTROL LEVER VACUUM CONTROL SWITCH BRUSH LIFT CONTROL SWITCH PERFORMANCES FORWARD RUNNING SPEED 0 4 km h HOUR SCRUBBING 1800 m h 2200 m h ECOLOGIC CHARACTERISTICS NOISE AT DRIVER S EAR 69 dB The above characteristics are not a must for the manufacturer so they can be changed without any ...

Page 13: ... in places with no suction or with good ventilationi No respect of safety rules from the operators Any modification that can modify the correct machine function Any modification not authorized by Fiorentini Co Use of acid products that can damage the machine Not respect of what mentioned in the operator s manual Read carefully the information labels placed on the machine don t cover them for any r...

Page 14: ...that it concerns safety aspects particularly operators must read and understand this manual FIORENTINI decline every responsibility for accidents to persons or things from using the machine by non authorized or unqualified operators 3 5 PROTECTION AND ALARM SYSTEMS It is absolutely forbidden to camper with these dispositives keep them out or disconnect during the functioning of the machine We reco...

Page 15: ...the machine to eliminate or at less to reduce accidents to operators since the projecting phase To reduce these risks we provided to inform the operators through signals and showing means and procedures to be adopted Crushing risks may come from regulation of scrubbing brushes regulation of the squeegee When regulating the brushes and the squeegee we recommend to be sure that the ignition key is k...

Page 16: ...NS Signals are circular shaped with black colored in white field red crossed pictograms In case of wear and tear the purchaser must re establish similar signals of danger It s absolutely forbidden to keep out or to temper with these signals What is it This signal shows crushing dangers due to moving parts of the machine What to do In phase of installation maintenance we recommend to keep away the ...

Page 17: ...casual overturning of the battery protection What to do During the battery charging please check that the locking lever of the recovery tank is duly hooked What is it This signal shows explosion dangers due to the hydrogen released in charging the accumulators What to do During the battery charging we recommend to place the machine in a suction chimney or in an airy zone far from heat sources and ...

Page 18: ...ith bands At the moment of delivery we suggest to check the machine about accidental damages while transported and about have received all material indicated in coverings in case of damages or missing parts please inform the forwarder and the manufacturer that will soon as possible provide to the mishap Missing particular agreements the goods travel at the purchaser s risk Handling of the machine ...

Page 19: ... perfect conservation and efficiency of its body parts Humidity must be lesser than 80 and storage temperature between 3 C t 45 C 4 3 INSTRUCTIONS TO UNPACK THE MACHINE Cut off the bands being careful of the elastic reversion Take away on the base of the cartoon the clips that keep it together with the pallet Where plywood is take away the clips at both sides and at the base of each panel Cut off ...

Page 20: ...nnected Battery handling is made easier by handles on both sides 4 5 2 CHARGER INSTALLATION The battery charging must be done as previously reminded predisposing a suitable suction system of gases coming out during charging Alternatively it must be done in a dry and airy place far from heat sources and corrosive environments Protect the electrical system with a delayed switch or with a more capaci...

Page 21: ...om for the battery charger To reach it you have to remove the screws which are fixing the cover to the electric system and take it away Characteristics of the CHARGER CAR 113 24V 12A HIGH FREQUENCY GEL ACID PICTURE N 4 51 Remove the cover to reach the battery charger PICTURE N 4 52 Connect the battery charger to the socket to recharge the batteries ...

Page 22: ...ers that start stop every function of the machine Every interrupters has a pictogram showing without errors related functions In picture 4 6 is showed the control bridge while the schedule shows every switch functioning POS SWITCH FUNCTION 1 KEY SWITCH 2 SUCTION ON 3 SWEEPING SYSTEM SWITCH 4 BATTERY CHARGE INDICATOR 5 BRUSHES OVERLOAD CUTOUT PICTURE N 4 6 3 4 5 ...

Page 23: ...ting on the starting switch for brushes motor pulling down the brushes with the pedal and actionning the lever of water regulation Water dosage must wet all the surface A single scrubbing action involves to put down the squeegee then switch on the driving lever The squeegee is put down by the lever The suction motor will run by the interrupter After the scrubbing and drying operation first turn of...

Page 24: ...ring a quantity of 50 cc inside the recovery tank before scrubbing Be sure that detergent is suitable for the surface to clean up Fiorentini S r l is not responsible for damages caused by detergents too aggressive or anyway unsuitable for all kind of surfaces 4 7 3 REGULATION OF DRIVING POSITION Regulating systems owned by the machine allow a good driving position choice based on the operator heig...

Page 25: ...ess makes the machine moving forward The lifting brush lever activates all the moving parts of the machine When switched on with the on board operator brushes start to move and the suction motor activated by the control bridge Lifting up squeegee lever particular 2 picture 4 9 Pulling up this one and putting it to its place is possible to control the squeegee Water floating regulation particular 3...

Page 26: ...sential that the squeegee is perfectly regulated This squeegee is well done to pick up the water to the suction pipe but is too sensitive face to the ground level To regulate the squeegee is necessary Remove the ignition key to avoid casual starting To regulate the parallelism of the squeegee with the ground it needs to act on its own handles detail1 picture 4 11 To regulate the slope of the squee...

Page 27: ...5 which sucks the dirty water To empty the water from the pipes put the machine on a drain well disconnect the pipe to discharge and open the rubber cap on the top of it 4 7 8 BRUSH REPLACEMENT To substitute the brushes do as it follows Remove the ignition key to avoid casual starting Empty both recoveries of the machine Lift up the machine Release the brushes pulling them to the bottom To insert ...

Page 28: ...it on a bench Take away the inside and outside bolts detail 1 picture 4 14 the steel strips detail 2 and remove worn blades detail 3 Insert the new ones and the strips fitting the bolts then the squeegee 4 7 10 BRUSH PRESSURE REGULATION When the machine is scrubbing it is possible to adjust the brush height from the ground in order to vary its pressure on the floor Rotating the knob anti clockwise...

Page 29: ...eck suction and squeegee pipes cleaning up Weekly Check the state of the suction blades and of the squeegee rubber Check battery water level Every 15 days Check solution tank filter Every month Check brake system Every 3 months Check battery cables fixing up Every 6 months Check the state of each motor brushes Every year Controls Check safety devices Check electric system Every year 5 2 BATTERY MA...

Page 30: ... If the electrolyte temperature goes up of 10 12 C inside facing to room temperature it can be overcharged without depending from the normal use 5 2 4 OFF DUTY OR INACTIVE BATTERIES While inactive the batteries can go flat by themselves If battery is not frequently used it may occurs to do the following operations Once in a month place it under charge to a voltage indicated as final until all elem...

Page 31: ...hem Maintenance of suction motor needs the following operations Keeping away the key from the dashboard release the motor hooks and disconnect the plug Empty the recovery tank Lifting up the recovery tank detail 1picture 5 1 Unscrew the knobs which fix the suction motor to the tank detail 2 picture 5 1 Check the suction rotor from the front opening of the motor To reassemble do the opposite way 2 ...

Page 32: ...STS TO BE CARRIED OUT RECURRENCE OPERATOR CONTROLS SAFETY DISPOSITIVES 2 YEARS PROFESSIONAL TECHNICIAN ELECTRICAL SYSTEM 2 YEARS FIORENTINI TECHNICIAN BRAKING SYSTEM 3 MONTHS PROFESSIONAL TECHNICIAN COMPLETE CHECKUP 5 YEARS FIORENTINI TECHNICIAN MAINTENANCE RECOVERY TANK CLEANING DAILY OPERATOR SUCTION MOTOR FILTER DAILY OPERATOR SOLUTION TANK FILTER MONTHLY OPERATOR SUCTION PIPES CLEANING WEEKLY ...

Page 33: ...MAINTENANCE I 16 18 NEW Rev 00 22 05 08 Pag 33 36 5 6 MAINTENANCE REGISTER DATE MAINTENANCE KIND OF INTERVENTION MARKS SIGNATURE ...

Page 34: ...ind a solution therefore before contacting our Customer Service we advice to read carefully this manual Where consulting the Service it occurs to clearly specify kind and modalities of problem to provide with the in a suitable way 6 2 VERBAL CLAIM Fiorentini S r l has a big consideration of customer needing that s why we think we can always get precious information to improve our products placing ...

Page 35: ...ES NO Hours of work Point out working environment of the machine Description of defect Code of defective particular Name Typology of defect Short description of defect Defective mechanical component Incorrect functioning Electrical system failure Engine failure Missing component Excessive noisness Water leakage Other Customer s notes Please point out notes and or suggestions on products services o...

Page 36: ...Date de spedition ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI Via Palmanova 211 a 20132 MILANO Tel 02 27207783 2564810 Fax 02 2592779 Via Carlo Carrà 13 00155 ROMA Tel 06 22754040 2275060 Fax 06 22754075 STABILIMENTO Loc Rombola 50030 PIANCALDOLI FI Fax 055 817144 Tel 055 8173610 Distributed by ...