FIORENTINI I115SSDE, Instructions For Use And Maintenance Manual

Page 1: ...ING O FIORENTINI S p A INDUSTRIAL CLEANING MACHINES COMBINED MODEL I115SSE DE GE INSTRUCTIONS FOR USE AND MAINTENANCE ...

Page 2: ...osition adjustment 4 7 4 Pedal controlled functions 4 7 5 Detergent solution preparation 4 7 6 Squeegee adjustment 4 7 7 Water draining waste box emptying and maintenance 4 7 8 Sweeping brushes replacement and maintenance 4 7 9 Scrubbing brushes and splash guard replacement 4 7 10 Squeegee replacement 4 7 11 Sweeping unit suction filter and filter shaking motor replacement 4 7 12 RH LH rubber blad...

Page 3: ...r technical features 5 2 6 Battery disposal 5 3 Engine maintenance Diesel Gas versions 5 3 1 Engine removal 5 3 2 Motor maintenance 5 3 3 Dynamo motor belt replacement 5 4 Suction motor and recovery tank float maintenance 5 5 Wiring system checks 5 6 Inspection summary schedule 5 7 Maintenance log 6 TECHNICAL ASSISTANCE 6 1 Technical assistance contact information 6 2 Claim report ...

Page 4: ...RANTY The machine has been designed and built for trouble free use over several years However if any malfunctioning is observed during the warranty period FIORENTINI S p A undertakes to repair or replace free of charge any parts showing breaks or early wear due to faulty materials working defects or incorrect assembly The manufacturer warranty will not cover any parts whose early breaking or wear ...

Page 5: ... be carried out on FIORENTINI s premises by subcontractors or on customer s premises For services under the warranty to be carried out on customer premises power supply and any equipment that might be necessary for repairing purposes will have to be provided by the customer PRODUCT RETURNS In case of parts to be returned for replacement or repairs under the warranty a written authorisation must be...

Page 6: ...GENERAL INFORMATION I115SS Rev 001 22 12 2014 6 58 ...

Page 7: ...s surface sweeping wet scrubbing and subsequent washing water suction process The machine is powered off the box type battery The machine consists of the following parts an electric motor connected to a variable delivery hydraulic pump and a fixed delivery hydraulic pump a rear drive hydraulic motor connected via the hydraulic system to the variable delivery pump actuated by the operator through t...

Page 8: ...y water by suction for its subsequent delivery to the recovery tank Important remember to actuate the fine particle filter shaking motor to clean the particle filter This should be done with an open bucket next to the emptying area All machine functions can be controlled via controls located on the instrument panel and designed for immediate actuation Through the control panel all the main machine...

Page 9: ...concerns regarding product safety FIORENTINI designed and built this machine in compliance with the safety and health requirements provided by applicable Directives The high quality of the materials used the applied advanced technology and FIORENTINI s long standing experience are a guarantee of the performance and reliability of this machine Each machine is submitted to rigorous testing during co...

Page 10: ...q m Waste container working capacity 112 l Hydraulic oil tank capacity 26 5 Fuel tank capacity 20 Rear wheel No track wheel Front wheels No track wheels Brakes Hydraulic foot controlled Forward speed 0 6 Km h 0 7 Km h ENGINE MOTOR SPECIFICATIONS Drive motor 400cc hydraulic Kubota D902 Diesel engine Kubota DF972 Petrol engine Displacement 898 cm3 962 cm3 N of cylinders 3 3 Max power 17 5Kw 23 5HP 2...

Page 11: ...oise 75 dB A The above mentioned specifications are not binding on the manufacturer and may therefore be changed without notice FIORENTINI can be contacted at any time for further information point 7 1 UNIT OF MEASURE CONVERSION TABLE Length 1 inch 1 25 4 mm Power 1 kW 1 36 CV 1 34 BHP Temperature T K t C 273 t F 1 8 t C 32 Pressure 1 bar 100 kPa 14 5 psi ...

Page 12: ...esence of flammable substances the machine may not be used as a means of transport for people or other vehicles altering or tampering with safety devices charging batteries at not sufficiently ventilated locations failure to comply with applicable safety standards currently in force fitting equipment devices likely to interfere with machine operation introducing changes or alterations not authoris...

Page 13: ...arly checked see point 5 1 Scrubbing brush guards The machine I115SSE is equipped with three standard brushes with nylon bristles that rotate during normal machine operation Access to dangerous areas is limited by fixed guards provided in each area These safety guards can only be removed intentionally Removing a fixing element will cause the obvious separation of the guard from the machine Roller ...

Page 14: ...harge goes below 20 in order to prolong your battery life Emergency seat switch The machine is equipped with a presence sensing device without an operator on board it will not start and if the driver leaves the machine without having first turned off the key switch the machine will stop To turn it back on climb into the driver s seat turn the key switch to its OFF position wait a few seconds then ...

Page 15: ...x filter inspection during squeegee adjustment during centre brush replacement and scrubbing during waste box emptying During sweeping side brush centre roller and scrubbing centre brush adjustment the operator must ensure that the ignition key is not in its slot in the control panel to prevent unwanted machine starts During battery charging the operator must keep all body parts out of the battery...

Page 16: ...ine use on stability affecting floors The buyer must provide suitable signage to inform the user about the condition of the working surfaces DANGER OF OVERHEATING Machine overheating is possible during normal machine use when oil can become very hot with resulting burning risks to prevent these risks an electric fan is provided to keep internal temperature lower see 3 2 Be extra careful when servi...

Page 17: ...es a crushing danger caused by moving parts or machine overturning risks What to do During installation or maintenance make sure that the ignition key is not in the dashboard What is it This sign warns that it is forbidden to remove safety guards from around moving parts What to do During installation maintenance before removing guards always ensure that the ignition key is not in its slot in the ...

Page 18: ...er caused by moving parts or machine overturning risks What to do During installation or maintenance make sure that the ignition key is not in the dashboard What is it This sign warns that it is forbidden to remove safety guards from around moving parts What to do During installation maintenance before removing guards always ensure that the ignition key is not in its slot in the control panel Duri...

Page 19: ...hat is it Danger of crushing caused by suction tank overturning What to do During battery charging or tank filling provide a special support What is it Explosion risk during battery charging due to the released hydrogen What to do During battery charging ensure that the machine is under a suction hood or in a ventilated area and keep it away from heat sources and corrosive substances ...

Page 20: ...facturer should be promptly informed Unless otherwise agreed purchased goods will travel at the purchaser s own risk Handling must be carried out as follows TYPE OF PACKAGING HANDLING EQUIPMENT FIG Pallet Fork lift truck N 4 1 None The machine should be handled with a fork lift truck overhead crane with a two strap balance harness N 4 2 The harness straps used must be suitable for the load to lift...

Page 21: ...ts parts Relative humidity must be below 80 and the storage temperature must be between 3 C and 45 C 4 3 MACHINE UNPACKING Remove the fixing straps Rest the machine the floor 4 4 UNPACKED MACHINE HANDLING Inspect the machine and install the batteries if not already installed To prepare the machine for short distance handling after use disconnect the battery cables and remove the brushes and the sq...

Page 22: ...fting it by the handle detail 1 in figure 4 3 1 open the right hand side partition and remove the lower closure detail 2 in figure 4 3 1 connect the battery cart figure 4 3 2 to the special fixing points in the machine frame detail 2 fig 4 3 4 slide the battery into the machine fig 4 3 3 and fix it by introducing the locking pin in its special seat detail 1 fig 4 3 4 clean the matching surfaces an...

Page 23: ...START UP AND OPERATION INSTRUCTIONS I115SS Rev 001 22 12 2014 23 58 FIGURE 4 3 4 1 FIGURE 4 3 3 2 ...

Page 24: ...eased during charging Alternatively batteries must be charged in a dry ventilated place away from heat sources and corrosive environments Protect the factory power grid with a time delay type switch or a fuse with a load exceeding the battery charger maximum load Observe the correct polarity of the battery outlet Plug the battery charger into the machine outlet FIGURE 4 4 ...

Page 25: ...te movement control switch 2 Horn control button 3 Filter shaking and waste box suction control switch 4 Front side brushes actuation switch 5 Scrubbing brush plate pressure switch Diesel and gas versions only see figure 4 5 2 6 Squeegee suction switch 7 Flashing light switch 8 Headlight switch 9 Pressure cleaner actuation switch optional 10 Scrubbing brush pressure adjustment potentiometer batter...

Page 26: ...iesel version Gas version 1 1 Emergency stop button 2 Hour meter with Battery charge level indicator 3 Key switch 4 Fuel level light 5 Hour meter 6 Ignition battery charge light 7 Motor oil light 8 Preheating light 9 Engine water temperature light 2 3 6 4 7 9 8 5 ...

Page 27: ...nput voltage Input voltage has gone below Vmin 1 5V el Check the battery and its wiring 4 1E Too high input voltage Input voltage has exceeded Vmax 2 35V el or the maximum supported value Check the battery wiring 5 5E Brush overcurrent Brush current values have exceeded the system settings Check the wiring the motor and ensure that free rotation is not hindered 6 5D Brush jack overcurrent Brush ja...

Page 28: ... the forward travelling foot control If the floor is very dirty a double cleaning cycle is advisable Control initial sweeping followed by scrubbing with the squeegee in its raised position and the scrubbing brushes in their working position after starting the brushes and turning on the water tap the first cleaning cycle will be performed over a surface of a few dozen square metres The cleaning sol...

Page 29: ...ttery plug to the machine power plug fig 4 6 then fill the machine with water through the filler plug detail 1 figure 4 7 Check the oil level via the special indicator in the top part of the tank To obtain access to the hydraulic oil tank open the machine left side panel figure 4 8 The machine can now be powered on by turning the main key switch when the operator is sitting in the driver s seat FI...

Page 30: ...mmon wine vinegar to the recovery tank before starting the cleaning cycle Make sure that the detergent used is suitable for the surface to clean FIORENTINI S p A will not accept any responsibility for damages caused by too aggressive detergents 4 7 3 DRIVING POSITION ADJUSTMENT The operator seat can be adjusted to ensure a personalised ergonomic sitting position according to the operator s physica...

Page 31: ...ear end of the pedal you will reverse the machine Parking brake detail 2 figure 4 10 see paragraph 3 6 Service brake detail 3 figure 4 10 by pressing the pedal the machine will stop by releasing it normal operation will be resumed It is a hydraulic type brake with an oil tank located below the front dashboard detail 4 figure 4 10 Solution water lever detail 5 figure 4 10 by following the instructi...

Page 32: ...y sensitive to parallelism with the ground To adjust the squeegee remove the key from the control panel to prevent unwanted ignition adjust the squeegee angle by working the 4 hex nuts detail 1 figure 4 11 adjust pressure with the special ring nuts used to adjust the height of the wheels detail 2 figure 4 11 It is very important that the two wheels are adjusted to ensure that the squeegee blades a...

Page 33: ...e cap and place the pipe back in its support Recovery tank cleaning carry out recovery tank cleaning by using the drain located in the bottom right corner on the back of the machine figure 4 13 pull down the chute figure 4 13 place a large container under it or park the machine near a sewer hole perform these operations in reverse order to complete the process Before opening the recovery tank drai...

Page 34: ...avoid splashing turn off the tap again Solution cone filter cleaning the solution cone filter is located in the right rear part of the frame remove the key from the dashboard to prevent unwanted ignition and close back the solution tap with the special lever from behind the machine bend down and reach out with your hand to grasp the filter figure 4 14 screw out the transparent guard and remove the...

Page 35: ...king button for several seconds lift the box by using the corresponding lever on the distributor hold the box above a rubbish bin open the flap press the filter shaker switch once again move away from the bin making sure no one is near the box then lower the container Waste box safety before carrying out any operations with a raised box ensure that the red colour lever figure 4 15 has been secured...

Page 36: ... plate figure 4 17 remove the stop plate and take out the rubber dust seal fig 4 18 loosen the screw detail 1 figure 4 19 and open the brush support guard fig 4 19 remove the brush detail 1 figure 4 20 replace the brush checking that it is inserted in the driving flange pins on the opposite side detail 1 figure 4 18 now repeat the disassembly operations described here above in reverse order 2 1 FI...

Page 37: ... counter clockwise to lower the brush and in the opposite direction to lift it Side brush replacement Lift the waste box to make brush replacement easier remove the key from the control panel to prevent unwanted ignition remove the three nuts and washers detail 1 fig 4 22 remove the centre screw detail 2 fig 4 22 remove the brush and fit the replacement FIGURE 4 20 FIGURE 4 21 1 2 FIGURE 4 22 ...

Page 38: ...rew on the brush shaft plate the steel cable height is adjusted fig 4 23 by screwing in or out the hex screw detail 1 fig 4 24 the hydraulic motor support opening angle is adjusted by screwing in or out the hex screw detail 2 fig 4 24 the pressure applied to the floor is adjusted To ensure a correct working pressure the side brushes must be in contact with the floor to half way up the bristles see...

Page 39: ...ng panel detail 2 figure 4 26 loosen the right hand guard knobs part 3 figure 4 26 turn the right hand brush until the release pin becomes visible detail 4 figure 4 26 remove the brush to install a new brush ensure that it is in line with the coupling axis then firmly push it up pull in the plate open the left hand guard and repeat the previously performed operations after fitting the brushes re i...

Page 40: ...e worn the blade edges must be sharp to ensure perfect drying To replace the squeegee proceed as follows Remove the squeegee from the machine by loosening the screw in figure 4 28 and place it on a workbench or leave it on the floor figure 4 29 Loosen the strip by turning the lever fig 4 30 31 and screw out the two side wing nuts fig 4 32 Remove the steel strips fig 4 33 Perform the same operation...

Page 41: ...MAINTENANCE I115SS Rev 001 22 12 2014 41 58 FIGURE N 4 30 FIGURE N 4 31 FIGURE N 4 32 FIGURE N 4 33 FIGURE N 4 34 ...

Page 42: ...n the machine front guard figure 4 35 lift the box lid figure 4 36 loosen the two hex screws and remove the frame detail 1 figure 4 37 remove the filter shaking motor support detail 2 figure 4 37 unplug the filter shaking motor connector lift and replace the damaged or clogged filter detail 3 figure 4 37 now reverse the order of the above operations FIGURE 4 35 FIGURE 4 36 1 2 FIGURE 4 37 3 ...

Page 43: ...hboard to prevent unwanted ignition open the RH or LH side guard figure 4 38 screw out the wing nuts figure 4 39 remove the rubber blade fixing strip and remove the blade figure 4 40 repeat the disassembly operations described here above in reverse order Ensure that the rubber dust seal is flush with the floor after completing the replacement FIGURE N 4 38 FIGURE N 4 39 FIGURE N 4 41 FIGURE N 4 40...

Page 44: ...will remain constant however it sometimes becomes necessary during services and after leaks to top up the oil level by opening the cap shown in the photo figure 4 42 after lifting the battery cover To access the hydraulic oil drain pipe open the left hand guard figure 4 43 and after procuring a big enough container unscrew the cap figure 4 44 FIGURE N 4 42 FIGURE N 4 43 FIGURE N 4 44 ...

Page 45: ...bstances Do not use pressurised water jets Check the cleanness of the suction pipes and squeegee Check and clean the clean water cone filter Weekly Checks Check the condition of the squeegee rubber suction blades Every 2 weeks Check the battery water level Weekly Check the clean water tank filter OPTIONAL Monthly Check the braking system Every 3 months Check battery cable connections Every 6 month...

Page 46: ...enever the level goes down or in any case at no more than one week s intervals 5 2 3 CHARGE LIMITS Battery charging is not necessary if at end of a day s work hydrometric values have not gone below 1 24 28 Bè The highest recommended temperature is 45 C If the electrolyte temperature is 10 12 C higher than the environment temperature the batteries could overcharge regardless of the actually reached...

Page 47: ...rposes they should be committed to specialised specifically authorised companies whose qualifications must be ascertained by the battery owners Temporary battery storage before collection by a specialised disposal company must be in line with the following legal requirements A temporary storage authorisation must be obtained The batteries must be sealed in plastic containers having capacities not ...

Page 48: ... M12 screws fixing the engine to the frame detail 1 figure 5 1 and disconnect the feed yoke detail 2 figure 5 1 both parts can be accessed from the cover located under the seat on the right side of the machine Lift the top cover detail 2 figure 5 2 open the left hand side partition and remove the lower closure detail 1 figure 5 2 Disconnect the air inlet hose from the air filter figure 5 3 Remove ...

Page 49: ...s all the procedures and data useful to carry out efficient machine maintenance 5 3 3 DYNAMO MOTOR BELT REPLACEMENT Follow the below instructions to replace the dynamo motor belt Remove the ignition key from the control pane Remove the motor Loose the exagonal screw on the bracket figure 5 1 part 1 Loose the screw on the bushing and remove the bracket figure 5 1 part 2 Replace the worn belt figura...

Page 50: ...MAINTENANCE I115SS Rev 001 22 12 2014 50 58 1 2 FIGURE 5 5 ...

Page 51: ...ey from the dashboard lift the motor cover by loosening the two knobs on the sides detail 1 figure 5 5 unplug the connector plug detail 2 figure 5 5 unscrew the knob locking the bracket against the two motors detail 3 figure 5 5 remove the motors and check brush wear detail 4 figure 5 5 release the sponge filter below the motor the filter can then be removed washed and then replaced through the su...

Page 52: ...oo and if necessary clean its protection filter after removing the key from the dashboard lift the black plastic cover detail 1 figure 5 5 and then the stainless steel one detail 1 figure 5 6 check the protective filter condition detail 2 figure 5 6 and remove it if necessary FIGURE 5 5 3 2 1 4 ...

Page 53: ...1 22 12 2014 53 58 5 5 WIRING SYSTEM CHECKS The machine wiring system should be inspected and examined every 2 years It is very important to immediately correct any defects e g disconnected wires or burnt cables FIGURE 5 6 1 2 ...

Page 54: ...ry 2500 hours Every 5000 hours Clean the recovery tank x Clean the suction motor filter x Check hydraulic oil level x Check the condition of the squeegee rubber suction blades and pipes x Check brake fluid level x Check the filter of the clean water tank x Check the battery x Check the brushes of each motor x Check the wiring system x Check the safety devices x Replace the hydraulic oil filter x R...

Page 55: ...MAINTENANCE I115SS Rev 001 22 12 2014 55 58 5 7 MAINTENANCE LOG DATE MAINTENANCE OPERATOR TYPE OF SERVICE NOTES SIGNED BY ...

Page 56: ... or for any inquiries please contact the Technical Assistance Department of Fiorentini SpA at Most technical problems can be sorted with minor services Before contacting our Technical Assistance Dept we therefore advise to carefully read this manual If specialist service is required please clearly specify the type and circumstances of the observed defect to help us find the best solution 6 2 CLAIM...

Page 57: ...ked hours Machine work environment Fault Description Code of the faulty component Component name Fault type Short fault description Faulty Mechanical component Faulty operation Wiring system failure Motor Engine failure Missing component Excessively noisy operation Water leak Other Customer remarks Please write below your comments and suggestions regarding the products and services supplied by Ing...

Page 58: ..._______ Date d expédition ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES BRANCH OFFICES 20132 MILAN Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00012 Guidonia Montecelio RME Fax 0774 353419 353314 Via B Pontecorvo 20 Tel 0774 357185 378827 PRODUCTION FACTORY 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Distributed by ...