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Fiori DB 260, Use And Maintenance Manual

The Fiori DB 260 Use and Maintenance Manual is an essential resource for users of this powerful equipment. Whether you're an experienced operator or new to the machine, this comprehensive manual provides step-by-step instructions and maintenance tips to ensure optimal performance. Download the manual for free from our website.

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10

id.:

DB 260      REV. 00      01/07/2015

CONTENTS

4.3.2.     LEVEL CHECK ................................................................................................................................ 79 

4.3.3.     FILLING THE WATER TRANSFER PUMP BODY .......................................................................... 79

4.3.4.     ADJUSTING THE SEAT ................................................................................................................... 80

4.3.5.     ADJUSTING THE REAR-VIEW MIRROR ........................................................................................ 80

4.3.6.     DRIVING POST PIVOTING ............................................................................................................. 81

4.3.7.     STARTING THE ENGINE ................................................................................................................ 82

4.3.8.     ENGINE OPERATION AT LOW RPM  ..............................................................................................83

4.3.9.     ADJUSTING WHEEL ALIGNMENT ..................................................................................................83

4.3.10.    TESTING THE PARKING BRAKE ....................................................................................................83

4.3.11.    STARTING AND DRIVING THE VEHICLE .......................................................................................84

4.3.12.    FIELD OF INDIRECT VISIBILITY OF THE REAR OF THE VEHICLE  ............................................85

4.3.13.    STOPPING THE VEHICLE ...............................................................................................................86

4.3.14.    STOPPING THE ENGINE  ................................................................................................................86

4.3.15.    PARKING THE VEHICLE ..................................................................................................................86

4.4.  

TRANSPORTING 

THE 

VEHICLE 

.....................................................................................................87

4.4.1.     LIFTING THE VEHICLE WITH A CRANE  ........................................................................................88

4.5.  

  TOWING AND RECOVERY ..............................................................................................................89

4.5.1     RELEASING THE PARKING BRAKE IN THE EVENT OF A BRAKE SUPPLY SYSTEM FAULT ......90

4.6.  

  DRIVING ON PUBLIC ROADS .........................................................................................................91

4.7.  

  HOMOLOGATION FOR ROAD USE (ITALY) ...................................................................................92

4.8.  

  PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS ........................................................92

4.8.1     SUMMER/WINTER HEATING SYSTEM  .........................................................................................93

4.9.  

  PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY  ........................................94

4.10.     WORKING PHASES .........................................................................................................................94

4.10.1.    CORRECT USE OF THE VEHICLE .................................................................................................95

4.10.2.    BEFORE GETTING ON THE VEHICLE (CHECKS AND WARNINGS) ............................................95

4.10.3.    CORRECT USE ON SLOPES ..........................................................................................................95

4.10.4.    CONCRETE COMPOSITION AND BATCHING TABLE ....................................................................97

4.10.5.    FIRST FILLING WITH MIXING WATER ............................................................................................98

4.10.5.a  Filling the tanks with mixing water ....................................................................................................98

4.10.5.b  First fi lling with mixing water .............................................................................................................99

4.10.5.c  Activating the water transfer pump....................................................................................................99

4.10.6.    CEMENT LOADING ........................................................................................................................100

4.10.6.a  Cement in bags ...............................................................................................................................100

4.10.6.b  Cement in silos................................................................................................................................101

4.10.7.    AGGREGATE LOADING ................................................................................................................101

4.10.7.a  Heaped aggregate  .........................................................................................................................101

4.10.8.    MIXING AND SECOND FILLING WITH WATER ............................................................................102

4.10.9.    CONCRETE UNLOADING ..............................................................................................................103

4.10.9.a  Concrete unloading from chute .......................................................................................................103

4.10.9.b Front unloading from chute..............................................................................................................104

4.10.9.c  Unloading in formworks in traverse swinging mode ........................................................................105

4.10.9.d  Direct unloading from hopper ..........................................................................................................106

4.10.9.e  Concrete unloading from drum emergency door.............................................................................107

4.10.10.  BUCKET, DRUM AND CHUTE WASHING  ....................................................................................108

Summary of Contents for DB 260

Page 1: ...Via per Ferrara 7 41034 FINALE EMILIA Modena Italia Tel 39 0535 92357 Fax 39 0535 90960 http www fiorigroup com DB 260 USE AND MAINTENANCE MANUAL KOHLER ENGINE Stage III B Tier 4 final RIF 9301444206 ed 00 id SELF LOADING CONCRETE MIXER DB 260 REV 02 20 12 2016 ...

Page 2: ......

Page 3: ... CAUTION STUDY THIS MANUAL BEFORE USING THE MACHINE Operators and maintenance staff must read this manual carefully before using the machine or carrying out maintenance work In case of doubts ask your Dealer or employer Do not attempt to guess at the operations to perform as this may cause serious personal injuries or property damage This manual must be kept onboard the machine for prompt consulta...

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Page 5: ...id DB 260 REV 00 01 07 2015 CONTENTS INTRODUCTION TECHNICAL FEATURES SAFETY PRECAUTIONS OPERATION AND USE MAINTENANCE OPTIONAL EQUIPMENT TECHNICAL ANNEXES 1 0 2 3 4 5 6 ...

Page 6: ......

Page 7: ...NS OF USE 27 3 1 1 PERSONAL PROTECTION DEVICES PPD 27 3 1 2 VEHICLE LIMITS 27 3 1 3 NOISE LEVEL 28 3 1 4 VIBRATION LEVEL 28 3 1 4 a Vibration level on the operator s body measured on the driver s seat 28 3 1 4 b Vibration level on the hands arms measured on the steering wheel 28 3 1 5 SAFETY DEVICE CHECKS 28 3 1 6 PRECAUTIONS WHEN USING ACCESSORIES 28 3 1 7 PROHIBITION TO TRANSPORT PERSONS OR OBJE...

Page 8: ...RISK OF SHORT CIRCUIT 39 3 2 9 BATTERY 39 3 2 10 HOT AND PRESSURISED FLUIDS 40 3 2 11 RISK OF BURNS 40 3 2 12 VENTILATION 40 3 2 13 INTOXICATION 40 3 2 14 FIRE PREVENTION 41 3 3 PRECAUTIONS DURING MAINTENANCE OPERATIONS 42 3 3 1 CORRECT MAINTENANCE 42 3 3 2 PRECAUTIONS DURING WELDING OPERATIONS 45 3 3 3 FAULTS AND UNAUTHORISED MODIFICATIONS 45 3 3 4 CLEANING THE VEHICLE 45 3 3 5 WASTE FLUID MATERI...

Page 9: ...2 DRIVING POST INSTRUMENT PANEL 67 4 2 2 a Electronic control panel 67 4 2 2 b Water Liter counter 68 4 2 2 c Hour counter 68 4 2 2 d Maintenance schedule 69 4 2 2 e Forward reverse gear selector 69 4 2 2 f Slow fast gear selector 69 4 2 2 g Drum rotation switch 70 4 2 2 h Reset button 70 4 2 2 i Water pumps control switch 70 4 2 2 j Hazard light toggle switch 70 4 2 2 k Working light switch 70 4 ...

Page 10: ... IN COLD CLIMATE CONDITIONS 92 4 8 1 SUMMER WINTER HEATING SYSTEM 93 4 9 PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY 94 4 10 WORKING PHASES 94 4 10 1 CORRECT USE OF THE VEHICLE 95 4 10 2 BEFORE GETTING ON THE VEHICLE CHECKS AND WARNINGS 95 4 10 3 CORRECT USE ON SLOPES 95 4 10 4 CONCRETE COMPOSITION AND BATCHING TABLE 97 4 10 5 FIRST FILLING WITH MIXING WATER 98 4 10 5 a Filling the tank...

Page 11: ...LE AND WHEELS 124 5 8 1 CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS 124 5 8 2 CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES 124 5 8 3 REPLACING THE OIL IN THE FRONT AND REAR AXLES 125 5 8 4 CHECKING AND ADJUSTING THE TYRE PRESURE 126 5 8 5 REPLACING THE WHEELS 127 5 9 BRAKES 130 5 9 1 CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL 130 5 9 2 CLEANING THE BRAKE FLUID TANK BLEEDERS...

Page 12: ...DIAGNOSTICS 145 5 11 13 DISPLAYING ENGINE FAULT CODES ON THE PARAMETER CONTROL MONITOR 145 5 12 ELECTRIC COMPONENTS 146 5 12 1 FUSES AND RELAYS 146 5 12 2 ELECTRONIC DASHBOARD WARNING LIGHTS 149 5 12 3 REPLACING THE LIGHT BULBS 150 5 12 4 CHECKING AND TOPPING UP THE BATTERY ELECTROLYTE LEVEL 151 5 12 5 BATTERY PINS CONTACT 152 5 12 6 BATTERY REPLACE 152 5 13 WATER SYSTEM 153 5 13 1 CHECKING AND MA...

Page 13: ...d in good conditions at all times Do not use the machine if this manual is not in the cab and if you have not read all the instructions carefully If the manual is lost or becomes illegible pages torn dirty etc ask either your Dealer or the Manufacturer immediately for a new copy The machine must be used for its intended purpose only Any other use is to be considered improper and consequently dange...

Page 14: ...s involving risks and which may cause damages The position of the pivoting driving post determines the driving direction The right hand side RH or left hand side LH will be identified based on the current driving position of the operator as shown in fig A B 1 4 VEHICLE CONTROL AND DRIVING PHASES 1 4 1 TRANSFER PHASE PREFERENTIAL SPEED The driving post is turned toward the front of the machine Driv...

Page 15: ...y explosive workplaces In the event of underground works contact FIORI to request information on the requirements to be observed for adjusting the machine so that it is suitable for such purposes Any unauthorised modification to the machine relieves the Manufacturer from any responsibility for property damage or personal injuries which may directly and or indirectly arise in connection therewith T...

Page 16: ... to the Manufacturer s purposes have an excellent ability to assess weight distance and size are able to drive and control the machine at the worksite have been trained on the operation of the machine and its maintenance know its technical specifications its overall dimensions as well as its performance and limitations are conscientious careful and aware of the problems of their own safety and tha...

Page 17: ...t is essential to follow the instructions below If the trouble persists do not try further actions or expedients Contact the nearest authorised FIORI SERVICE CENTRE or directly FIORI GROUP S p A Via per Ferrara 7 41034 FINALE EMILIA Modena Italia Tel 39 0535 780250 Fax 39 0535 90960 When you contact Fiori After Sales Service make sure you have all necessary details available which must be provided...

Page 18: ...components are punched on metal plates which allow the machine to be identified by the After Sales Service by means of specific ID numbers and letters The following information show where the identification plates and punched numbers are located and give examples of the symbols found on the machine BF08MB0600 1 2 C D B A F E ...

Page 19: ... SERIAL NUMBER BF08M B 0600 YEAR C ENGINE DATA PLATE The engine data plate is positioned on the power take off side Write down your vehicle numbers in the space below for quick and easy reference MODEL No KDI2504TCR 23 SERIAL NUMBER D AXLE DATA PLATE The axle type and serial numbers are printed on the plate found on the axle central case Write down the information in the space below for quick refe...

Page 20: ...icated directives MACHINE Directive 2006 42 EC on Machinery Directive 2004 108 EC on Electromagnetic Compatibility Directive 2000 14 EC on Noise emission ENGINE EU STAGE III B EPA Tier 4 final CABIN ROPS UNI 11023 FOPS LEVEL I ISO 3449 FOPS LEVEL II ISO 3449 optional QUALITY STANDARD FIORI GROUP S p A is a certified company ISO 9001 2008 Quality ISO 14001 2004 Environment BS OHSAS 18001 2007 Safet...

Page 21: ... the manufacturer Measured sound power level dB A Guaranteed sound power level dB A Nominal drum output Att n For proper and safe machine use we recommend that you follow the instruc tions given in the Use and Maintenance Manual FIORI GROUP S p A FIORI GROUP S p A DB260 BF08MB0000 2015 1 11 DECLARATION OF CONFORMITY The EC Declaration of conformity is the document undersigned by the Manufacturer w...

Page 22: ......

Page 23: ...ht with loader on the ground 2 775 mm Maximum road transfer height 3 785 mm Maximum hopper unloading height 1 845 mm Maximum chute unloading height 1 445 mm Minimum chute unloading height 1 345 mm Front angle of attack 37 Rear angle of attack 56 Ground clearance under the differentials 370 mm Minimum wheel radius 1 870 mm Minimum outside wheel radius 4 085 mm 2 1 DIMENSIONS ...

Page 24: ...flanged gearbox Tyres 12 5 18 16 PR STEERING Assisted by means of load sensing power steering on 4 steering wheels steering selection device for 2 steer ing wheels 4 steering wheels crab steering ELECTRIC SYSTEM Alternator 12 V 90 A Battery 12 V 132 Ah 600 A Road light system rear working lights BRAKES Internal oil bath disc service and emergency brakes acting on the 4 wheels activation with pump ...

Page 25: ...ndent from the mixing drum inclination Removable chute for direct unloading from hopper 2 unloading chute extensions provided as standard equipment WATER SYSTEM Self priming volumetric water pump with quick suction Max capacity 250 litres min Maximum head 4 bar Two connected tanks positioned opposite each other made of polyethylene with a total capacity of 570 litres Mix Control system for program...

Page 26: ...TECHNICAL FEATURES WEIGHTS Operating weight 5 700 kg Max gross weight 11 700 kg load carring capacity 6 200 kg SERVICE REFILL CAPACITIES Fuel tank in polyethylene 90 litres Total hydraulic system capacity 115 litres Engine oil 10 35 kg ...

Page 27: ...guide to proper use and prevention of the most common causes of accidents during work and maintenance Below are the main rules that must strictly be followed Carefully read this manual before any starting use maintenance refuelling or other operations Read and comply with all the SAFETY REGULATIONS given in this manual before carrying out any operation Prudence and judgement during appropriate use...

Page 28: ...of persons other than the operator who must be seated on the driver s seat During all working phases do not allow anyone to come close to the vehicle Do not allow anyone to climb onto the working equipment Do not carry people onboard the vehicle Do not use the vehicle to transport objects except those needed for the job and equipped with special cou plings Do not use the vehicle as platform or sca...

Page 29: ...especially if not secured Do not leave components or tools scattered around the cabin Do not use mobile phones in the cabin while driving or operating the vehicle Never take dangerous objects into the cabin for example flammable or explosive objects DO NOT modify repair or remove the operator protective structure Should it be structurally damaged or modified e g by welding or drilling the protecti...

Page 30: ...oning Before using the vehicle make sure that there is no dangerous condition Also check that you have enough fuel so as not to run the risk of being forced to stop perhaps during a criti cal manoeuvre Check that the steering controls and the brakes function perfectly In case of malfunctions notify the mainte nance manager and stop the vehicle Check that all the guards and safety devices are in th...

Page 31: ... you have full control of it in any circumstances Do not use the vehicle with the front lid open or without its guards and covers While driving do not activate any of the working equipment control levers When driving on uneven ground drive slowly and do not steer sharply The vehicle might overturn Always keep at a safe distance from other vehicles or obstacles so that you always have the necessary...

Page 32: ...3 1 20 VISIBILITY OF THE WORKING AREA Before starting any operation check that there are no dangerous working conditions in the surrounding area Areas where there are slopes humps trees demolished constructions escarpments gorges tilled soil ditches excavations heavy traffic crowded parking and service areas and closed places are classified as risk areas Check that there are no obstacles such as p...

Page 33: ...ny unusual noise from the engine the hydraulic device the transmission components the working equipment etc If you hear any suspicious noise immediately stop the vehicle and check what causes it If you need to continuously work in very noisy conditions wear a protective headset in accordance with the regulations in force If working in the dark carefully check the working area turn on all the light...

Page 34: ... you have received confirmation that the power has been cut In addition do not allow anyone to approach the vehicle Moving or working on steep slopes hills river or lake embankments can be dangerous Always drive up and down slopes at low speed and pay attention Obstacles or changes in the gradient may cause you to lose control of the vehicle and consequently it might overturn Before starting work ...

Page 35: ...l position Shift the gear lever to NEUTRAL and engage the control locking lever Engage the parking brake Remove the key from the ignition block Choose an area where no other vehicles are operating Park the vehicle on solid and possibly level ground and apply the parking brake Do not park the vehicle on embankments or beds of watercourses at the end of your shift or working day Never park on a slop...

Page 36: ...vehicle Never steer on the ramps to correct the vehicle s position If necessary drive off the ramps correct the direction and then drive back up The vehicle must be positioned in such a way that the loads on the axles are as specified for the transport vehicle and that it is not unbalanced Securely tie the vehicle to the platform with chains or cables and block the wheels with wedges Ensure that t...

Page 37: ... hands or arms should they become entangled Always keep your hands and fingers away from gaps and or kinematic mechanisms Do not use your fingers or hands to line up holes but use appropriate tools Remove any burrs or sharp edges from replaced and or repaired parts Should you need to access a moving part always lock the working equipment and check that it is well secured The machine is a vehicle t...

Page 38: ... great caution and carefully adapting to the ground and visibility conditions by adjusting the speed and changing paths and avoid sudden braking acceleration and changes in direction The vehicle may be used on sloping ground only within the limits indicated by the manufacturer Where the ground is particularly steep and inaccessible it is advisable to have only experienced operators use the vehicle...

Page 39: ...ures and loads table For more information contact FIORI or the tyre manufacturer Any operation on the electric system or the battery must be carried out by a qualified person Before any operation on the electric system disconnect the battery by removing the key from the battery master switch Check that the cables and terminals of the electrical connections show no sign of corrosion cracks or burns...

Page 40: ...ble mask Avoid inhaling or contact with the battery acids which are highly toxic and cause serious burns Be careful not to come into contact with cement as perspiration and other body fluids cause an irritating alkaline reaction and in some people allergic reactions Use protective gloves and goggles 3 2 11 RISK OF BURNS 3 2 12 VENTILATION 3 2 13 INTOXICATION The hydraulic system is pressurised whe...

Page 41: ...le oil to clean the components Do not use Diesel and petrol as they are highly flammable To ensure safety in the workplace put all the cloths soaked with grease oil or flammable liquids in a safe metal container as they pose a risk of fire Store containers or cans only in their specifically allocated areas Do not pour flammable liquids into open large and low containers FIRE CAUSED BY BUILD UP OF ...

Page 42: ...the engine is running except where expressly indicated in this manual Do not allow anyone to tamper with the danger signs or make them illegible Do not use parts of the vehicle such as handholds or supports to carry out the operations Absolutely do not use matches lighters torches or open flames to illuminate dark areas Use lights or lamps vehicle and auxiliary lights positioning them in such a wa...

Page 43: ...engine on Do not turn on the engine while the lid is raised Do not check or even less adjust the alternator belt tension with the engine on Do not adjust the fuel pump with the engine on When handling flammable materials keep at a certain distance from the exhaust manifold the silencer or hot points of the engine GREASING AND LUBRICATION Use only the products recommended by the manufacturer as ind...

Page 44: ...zes in the pressure and loads table Do not exceed the load for any given pressure Do not over or under inflate the tyres Never inflate a steering tyre to over the maximum pressure recommended by the manufacturer as indicated on the tyre or over the maximum pressure indicated in the pressures and loads table and when the tyre is not marked with the maximum pressure values Inflating a tyre to over t...

Page 45: ... on the vehicle When carrying out repairs by means of welding the paint may get burned by the welding heat or dangerous gases may be released Before starting to weld remove the paint from the part to be welded Do not use a torch to weld or cut a tube containing a combustible solution this may cause fire or explosion 3 3 2 PRECAUTIONS DURING WELDING OPERATIONS 3 3 3 FAULTS AND UNAUTHORISED MODIFICA...

Page 46: ...horities for the correct disposal procedures Always collect the oil drained from the vehicle into suitable containers Never drain the oil directly onto the ground or into drains rivers oceans or lakes For disposal of hazardous waste such as oil fuel coolant filters batteries and other waste materials observe the relative laws and regulations in force 3 3 5 WASTE FLUID MATERIAL DISPOSAL ...

Page 47: ...abels clean Use detergent and water to clean the labels Do not use organic solvents or petrol as they may damage the labels 1 Clean the labels with soap and water and dry them with a soft cloth 2 Replace the damaged or missing labels with original FIORI labels 3 If you need to replace a component bearing a safety or warning label make sure that the new component has the same labels 4 When replacin...

Page 48: ...48 3 SAFETY PRECAUTIONS id DB 260 REV 00 01 07 2015 VEHICLE EXTERIOR ...

Page 49: ...heel Vehicle equipped with ROPS protection DANGER When the vehicle is moving do not come close or let anyone else come close to the moving parts as there is a risk of crushing your hands DANGER Vehicle with crab steering When the driving post is facing the drum steering is inverted with respect to steering wheel rotation in this case it is prohibited to use this function as it is very easy to make...

Page 50: ...g the negative ground cable CAUTION Using low gear on a dangerous slope before driving on slopes with a gradient of more than about 18 engage the mechanical low gear Shift gear when the vehicle is stationary and stable as it is not equipped with a synchronised gearbox DANGER This symbol indicates that the safety stop on the lifting cylinder must be engaged before accessing the area underneath the ...

Page 51: ...of the use and maintenance manual read the manual before starting to work with the vehicle MANDATORY RULE This symbol indicates that the seatbelt must be used always fasten the seatbelt when the vehicle is moving MANDATORY RULE This symbol indicates that a hardhat must be used wear a hardhat for your own protection MANDATORY RULE This symbol indicates that anti noise protection must be used the av...

Page 52: ... the engine running The vehicle is automatically braked when the engine is off with the key in the 0 position D MECHANICAL ROTATION LOCK FOR PIVOTING DRIVING POST fig 1 Allows locking the driving post in the two driving positions 3 5 SAFETY DEVICES ON THE VEHICLE CAUTION To check proper functioning of the safety devices and the cleaning and replacement intervals refer to chapter 5 4 SCHEDULED MAIN...

Page 53: ...an emergency stop function Removing the battery master key when the engine is running does not turn off the engine but only damages the current alternator L ROTATING BEACON fig 2 Fixed on the cabin roof it signals the presence of the vehicle M OPERATOR S PROTECTION CABIN WITH FOPS ROPS STRUCTURE fig 2 Designed and constructed to safeguard the operator in the event of the vehicle overturning and ob...

Page 54: ...ket arm is raised it prevents accidental lowering of the arm during transfer and transport T ARM DESCENT SWITCH fig 3 Once the drum has rotated beyond 180 towards the front the loading arms cannot be lowered CAUTION During front unloading always check that the arm is raised During front unloading never touch the arm control lever It is advisable to engage the CONTROL LOCK C When the drum is raised...

Page 55: ...S B DRIVER S SEAT fig 4 Turned forward concrete mixer behind in preferential driving direction and locked with the latch 2 C HAND ACCELERATOR fig 4 If the hand accelerator lever is not in the initial position it is impossible to move the vehicle 3 6 SAFETY DEVICES FOR ROAD USE U CAMERA Standard only for specific countries fig 3 It enables a complete view of the rear of the machine and of the area ...

Page 56: ...t be horizontal to the vehicle and locked with the special pin F NUMBER PLATE fig 5 Check that the number plate is clean before driving on the road G CONCRETE UNLOADING CHUTE fig 5 The unloading chute 1 must be turned crosswise and locked with the special screw pin 2 H LOADING ARM fig 5 The arm 1 must be locked in a vertical position with the special steel wire 2 I DOORS fig 5 Keep the doors close...

Page 57: ...sing the vehicle in the open on level ground and where there are no obstacles or persons around Learn to anticipate the reactions of the vehicle and its controls Only start using the equipment when you are sure that you have good command of the vehicle and can drive it safely Be careful when you use the equipment controls Practice in the open Do not allow anyone to come near the vehicle Do not act...

Page 58: ...ortant that you very carefully read the legend below A Pivoting driving post B Fuel tank C Front axle D Rear axle two speed gearbox E Mixing drum F Loading bucket G Unloading hopper H Unloading chute I Water tank L Engine assembly hydraulic pumps M Hydraulic oil tank N Water system O ROPS FOPS protection P Rotary frame Q Hydraulic bucket hatch R Mix Control 4 1 REFERENCES AND DESCRIPTIONS OF THE M...

Page 59: ...HINE Always keep the labels clean Use detergent and water to clean the labels Do not use organic solvents or petrol as they may damage the labels 1 Clean the labels with soap and water and dry them with a soft cloth 2 Replace the damaged or missing labels with original FIORI labels 3 If you need to replace a component bearing a safety or warning label make sure that the new component has the same ...

Page 60: ...xed Indicates the joystick positions for arm raising bucket rotation and hydraulic hatch closing opening Indicates the lever positions for chute tilting Indicates the functions to run to directly fill the drum or the tanks with water with the warning to open the cap to avoid the tank from swelling Indicates the position of the hand accelerator that allows you to adjust the engine rpm when the vehi...

Page 61: ...too powerful jets of water which might compromise functioning of the electric system Indicates that when turning the drum counterframe towards front unloading you need to check that the arms are fully raised so that they do not interfere with or touch the engine compartment lid Indicates functioning of the litre counter and the water pump It stands for the exact position of the intake filter above...

Page 62: ... Every vehicle has its limits before using it familiarise yourself with its speed braking steering stability and load capabilities This chapter provides all the useful information you need to quickly get to know and safely use the vehicle controls The legend below divides this information into well defined groups Driver s seat Driving post instrument panel Operating control panel 4 2 1 DRIVER S SE...

Page 63: ...c C Service and emergency brake pedal fig 2 4 2 1 d D Accelerator pedal fig 2 4 2 1 e E Parking brake button fig 2 This lever allows you to select the type of steering according to the situation you are in 2 RS Two front steering wheels CRAB Crab steering i e with the same steering angle on the front and the rear wheels 4 RS Four steering wheels with the rear wheels in the opposite direction to th...

Page 64: ...cle stationary and stable 4 2 1 h H Pivoting driving post locking lever fig 2 The lever allows the operator to lock the driving post in the transfer A and loading B positions If the driving post is not securely locked in the positions A or B dedicated microswitches will not allow vehicle movement CAUTION The driving post must be turned in the direction as shown in Fig A for road transfers and in F...

Page 65: ... 3 4 2 1 s S Cabin light fig 3 4 2 1 t T Windscreen washer fluid tank fig 3 4 2 1 u U Fuses and Relays fig 3 Quick manual for the main starting and driving functions and maintenance of the vehicle 4 2 1 p P Short Manual fig 2 Allows the operator to adjust the engine RPM when the vehicle is stationary use only during concrete mixing and unloading and to operate the water transfer pump Before activa...

Page 66: ...lection to the right or downward 7 Enter Key Select a menu or parameter or hide view an active fault code When the leds turn on the yellow engine fault led also turns on par 4 2 2 pos 9 together with the amber LED the engine fault indicator par 4 2 2 l H together with the red LED CAUTION Refer to the user manual for further information about the instrument s functions the user manual is supplied s...

Page 67: ...tes that the engine oil pressure is low 6 Red warning light indicates that the generator battery charge is low 7 Red warning light indicates that the engine coolant is overheated 8 Red warning light indicates that the engine air filter is clogged 9 Yellow warning light indicates an engine fault the amber led on the monitor also lights up 10 Yellow warning light indicates that there is water in the...

Page 68: ...2 2 c Hour counter fig 5 When turning on with the ignition key in position 1 vehicle power the instrument panel runs a brief test turning on all the segments of the display after which the instrument panel warning lights will show the vehicle status Subsequently at the bottom of the numerical display 18 the hours remaining until the next service is due are shown for 5 seconds These are immediately...

Page 69: ...r the 2 seconds the new service interval will appear on the display and after another 3 seconds the panel returns to normal display If you cut the power by disconnecting the battery master switch or remove the key before the operation is complete or you do not carry out the sequence as described above flashing will not be reset CAUTION It may be reset only after the pre set due date and not before...

Page 70: ...ronic dashboard are not active as the functions are displayed on the operating panel 4 2 1 i E Water pumps control switch fig 6 Snap switch to turn on the four hazard warning lights 4 2 1 j F Hazard light toggle switch fig 6 Snap switch to turn on the rear working lights 4 2 1 k G Working light switch fig 6 Lights up in the presence of an engine fault the red led on the monitor also lights up 4 2 ...

Page 71: ... instrument panel warning lights will signal the vehicle status by means of the generator warning light 6 and the engine oil warning light 5 while the warning light that indicates that there is water in the fuel sediment bowl 10 will emit only a test flash Subsequently at the bottom of the numerical display 18 will be displayed simultaneously and for 5 sec onds the hours remaining until the next s...

Page 72: ...d to indicate a left turn Shift the direction indicators toggle switch 1 backward to indicate a right turn Horn Press on the rotary switch 2 to activate the horn Light switch The lights come on only if the ignition key is inserted Position lights turn the rotary switch 3 forward by one click Low beams turn the rotary switch 3 forward by 2 clicks 4 2 2 n Rotary switch with horn push button directio...

Page 73: ...l Position 2 Drum lowering The lever controls rotation of the fifth wheel of the drum Before turning the drum lift it from its seat by releasing the safety stop see chapter 3 5 Fig 3 O Position 1 Clockwise drum traverse swinging Position N Neutral Position 2 Anticlockwise drum traverse swinging 4 2 3 a A Drum traverse swinging lever fig 9 4 2 3 b B Drum raising lever fig 9 9 A D C B ...

Page 74: ...D Joystick for arm raising and bucket loader rotation fig 9 10 The joystick controls arm raising and loader rotation Arms hydraulic hatch Position 1 Arm lowering only with button E pressed to prevent accidental manoeuvres Position 2 Arm raising without pressing button E Bucket loader Position 3 Downward loader rotation Press button F to close the hydraulic loader hatch Position 4 Upward loader rot...

Page 75: ...ource or from the vehicle tank Position 2 Water delivery to the tank from an external source C Litre counter Totals the amount of water pumped into the drum and shows it on the driving post and the Mix Control display D Water suction pump Self priming volumetric pump with bronze impeller E Flexible suction hose with suction filter F To be positioned in the water source involved reservoir ditch ext...

Page 76: ...nloading C Water pump jog switch Up to activate the water pump red LED on Activate it again to stop the pump LED off D Litre counter switch Up to program the litres programs the litres of water to be pumped into the mix Holding it down for 3 4 seconds the number of litres set is shown and each time it is pressed again the value increases Down to reset resets the litres shown on the display E or de...

Page 77: ...A Initial status the display E indicates 0 and the lever D is always in central position B Push the lever upwards and hold it until the display indicates After about 5 seconds the display will indicate a flashing 0 zero C Release the lever for a second and while 0 continues flashing program the volume of water by pushing the lever upwards to obtain an increase in steps of ten 0 10 20 etc or downwa...

Page 78: ...se or carry out maintenance on the vehicle always read the safety regulations for the operations to be carried out as set out in Chapter 3 4 3 INSTRUCTIONS FOR USE 4 3 1 REFUELLING fig 13 DANGER It is essential that the first time you use this vehicle you familiarise yourself with the use of all the controls Therefore practice all the vehicle handling procedures both during the working phase and d...

Page 79: ...cts of the reverse gear microswitches 5 The procedures are described in chapter 5 on maintenance 4 3 2 LEVEL CHECK fig 14 1 2 C D 15 A B For proper operation of the self priming pump this must contain water Remove the closing cap C and take out the pre filter D Check that it contains water through the suction pipe union A If there is no water refit the pre filter D fill the pump body with water th...

Page 80: ...o adjust the springing hardness according to your weight Use the knob 3 to adjust the seat height 16 3 2 1 4 3 4 ADJUSTING THE SEAT fig 16 4 3 5 ADJUSTING THE REAR VIEW MIRROR fig 17 CAUTION Operation to be carried out before starting the vehicle To adjust the field of vision of the sideview mirror 1 turn it so that you can see the rear left hand side of the vehicle as shown in the figure delivery...

Page 81: ...on the driver s seat Check that it is locked into place after the operation The driving post must always face forward A during road transfer and backward B turned 180 for the drum loading phases Press the lever 1 to release the driving post turn it in the desired direction and relock the lever 1 If the driving post is not perfectly locked dedicated microswitches 2 will not allow vehicle movement 1...

Page 82: ...of the vehicle is deactivated and that the hand accelerator 3 is in rest position Start the engine by turning the ignition key 4 When the engine has started release the key and check that the engine oil pressure battery low and coolant temperature warning lights are off CAUTION Do not try to activate the starter motor with the key inserted for more than 20 30 seconds If the engine does not start w...

Page 83: ...e would stop suddenly reducing the efficiency of the brake To disengage it turn the button 1 and release it For temporary stops on slopes or where necessary engage the parking brake by pressing the button 1 To release the brake in the event of a braking system failure see chapter 4 5 1 4 3 10 PARKING BRAKE fig 19 DANGER CAUTION The steering must be selected with the machine stationary Whenever you...

Page 84: ...lector A is moved to the desired driving direction Depress the service brake pedal B and shift the gear lever C to position 1 for driving on steep slopes or to position 2 for flat stretches CAUTION Mechanical gears must only be selected with the vehicle stationary and stable Set the gear selector A to the desired driving direction This selection can also be performed while the vehicle is moving Ch...

Page 85: ...LD OF VIEW 1mt 1 Looking at the images on the display 2 transmitted by the camera 1 and using the rearview mirror 3 you have a wide view of the area behind the vehicle This allows you to safely reverse from and approach the unloading area CAUTION For the display 2 operation refer to its user manual that comes with the vehicle Check that the display 2 is properly set for direct visibility NO MIRROR...

Page 86: ...dows and the door if present Check that the fuel tank cap and the engine compartment lid are locked 4 3 15 PARKING THE VEHICLE CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 CAUTION Whenever you interrupt work for any reason always set the joystick safety switch to locked position Before leaving the vehicle set all the cont...

Page 87: ...ransport vehicle is adequate See the section Specifications for the vehicle weight and dimensions Have someone on the ground guide you in carrying out the manoeuvres Raise the bucket Drive very slowly going up and down the ramps and on the platform limiting use of the accelerator and the steering wheel to the minimum indispensable Once the vehicle is positioned lower the bucket and apply the parki...

Page 88: ...icle when the chains tauten Use only the lifting points marked on the vehicle Turn the drum as you would for road transfer Raise the loader arm and lock it with a tie rod 1 Hook the chains onto the special hooks During lifting stand well away from the vehicle and do not stand under the load Sudden movements or the chains snapping may cause injury and even death 4 4 1 LIFTING THE VEHICLE WITH A CRA...

Page 89: ...e brake Chapter 4 5 1 and move the speed control lever mechanical 2 to neutral Turn on the hazard lights and the rotating beacon An operator must be on board to drive and stop the vehicle correctly seated in the driver s seat with the seatbelt fastened the driving post facing the preferential driving direction and the steering lever positioned on 2RS If you need to steer make sure that you underst...

Page 90: ...operation on a flat surface after blocking the wheels with wedges Tighten the four screws 1 of the axles using a no 14 wrench tightening them by one turn each one after another in sequence until they are at the end of travel mechanically releasing the brake To resume the brake original conditions follow the above procedures in reverse order 25 1 1 1 1 ...

Page 91: ...hift the gear lever to 2nd gear for transfers on flat surfaces or moderate slopes or to 1st gear for medium to steep slopes Keep an eye on the instruments and check that they function properly Strictly observe the road regulations If traffic slows down move onto the hard shoulder to allow faster vehicles to pass CAUTION If you need to change a tyre make sure that the type and tread are those speci...

Page 92: ...s with an appropriate viscosity see the RECOMMENDED LUBRICANTS AND FLUIDS TABLE This vehicle is classified as an operating vehicle according to Italian law In order to circulate on the road it must be homologated and registered Pursuant to the regulations in force the vehicle is equipped with an additional danger signalling device The yellow rotating beacon must always be turned on when circulatin...

Page 93: ...re higher than 20 C it is best to shut off the heating circuit espe cially if you intend to use the A C optional Slacken off nut A unscrew nut B and rotate scale C cock D is located on the chassis under the cab turn the lever 90 CW to close the circuit During the winter or when temperatures are low open the circuit by turning the valve lever 90 CCW ...

Page 94: ...g 6 Mixing and second filling with mixing water 7 Concrete unloading 8 Bucket drum and chute washing CAUTION During road transfer the driving post must face forward CAUTION Always fasten the seatbelts In order to protect the chrome plated parts against atmospheric agents during long periods of inactivity take some basic precautions Vehicles that remain outdoors e g on a yard for long periods of ti...

Page 95: ...e table in chapter 5 and make any necessary repairs 4 10 2 BEFORE GETTING ON THE VEHICLE CHECKS AND WARNINGS CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 When working on slopes take some precautions to prevent risks to yourself and others in the vicinity Carry out the following checks and operations Always check the worki...

Page 96: ...diagonal movements or even worse with the vehicle axis turned 90 with respect to the direction of the slope If the fuel reserve warning light comes on while you are working on a slope immediately refuel given that the vehicle is inclined the engine may take in air and stall unexpectedly posing a grave danger to your safety DANGER CAUTION Observing the recommended gradient limits does not mean that...

Page 97: ...tity of water 2 Add all the cement 3 Add all the gravel 4 Add all the sand 5 Add the remaining percentage of water Approximate mixing time 4 5 minutes Approximate total cycle time aggregate loading adding water mixing unloading 15 minutes FOR A YIELD OF 1 SQUARE METRE OF CONCRETE approximate values TYPE OF CONCRETE OR AGGREGATE CEMENT kg AGGREGATE MIXTURE GRAVEL m3 SAND m3 WATER lt STANDARD FOR FO...

Page 98: ...ld damage the pump propeller Remove the closing cap C checking that the pre filter is fitted insert the flexible suction hose E into the suction pipe filler neck A of the pump Insert the tube leading to the tank into the delivery filler neck H Move the valve B to the correct position with delivery to tank 2 Position the flexible suction hose E in the relative water source reservoir external tank d...

Page 99: ...e drum with mixing water Filling with water from the vehicle tank When the tank is full set the switching valve B to position 1 checking that the coupling of the hose leading from the vehicle tank is connected to the suction pipe union A of the pump 4 10 5 c Activating the water transfer pump fig 33 Check that all the control levers are in neutral position Start the engine Rotate the drum Increase...

Page 100: ...res and hold it in fully tilted position with the hatch closed Calculate the quantity of cement to be loaded referring to the CONCRETE COMPOSITION AND BATCHING TABLE in chapter 4 10 4 Manually fill the bucket with cement tearing open the bags on the serrated blade of the bucket Remove the paper bags Raise the arm to its maximum height Open the unloading hatch and wait until the cement has poured i...

Page 101: ... at the same time raise the arm that way filling the bucket with a larger 4 10 6 b Cement in silos fig 35 Keep the drum rotating at top speed Raise the bucket arm to its maximum height 3 735 mm Move to underneath the unloading point of the silo Calculate the quantity of cement to be loaded referring to the CONCRETE COMPOSITION AND BATCHING TABLE in chapter 4 10 4 Open the unloading hatch and fill ...

Page 102: ...arm Approach the heap again while lowering the arm Repeat the operations described above at least 8 9 times This is the bucket yield on average to obtain optimal drum loading CAUTION You can shift to reverse gear even if the vehicle has not completely stopped 4 10 8 MIXING AND SECOND FILLING WITH WATER fig 37 Keep the drum rotating for about 2 minutes after the last aggregate loading phase Add the...

Page 103: ...raised and the fluidity of the concrete Raise the drum but not necessarily to its maximum height Visually inspect regular concrete unloading 4 10 9 CONCRETE UNLOADING CAUTION Always set the gear selector to neutral position Move the arms up to the maximum height with the hydraulic hatch closed CAUTION If someone on the ground assists you during unloading be extremely careful in carrying out the ma...

Page 104: ...k into place after unloading as this is essential for road transfer Turn and lock the chute B with the mouth facing the outside of the vehicle and secure it with a setscrew Raise the loader arm to its maximum height then turn the counterframe to the desired position making sure that the arms are completely raised so as not to interfere with the engine compartment lid Then continue with the normal ...

Page 105: ...ne Stop the vehicle Arrange any extensions in the unloading chute Bring the engine rpm up to a medium speed Direct the rotary frame by operating the lever B that drives fifth wheel rotation Move the chute A directing it to the correct unloading position Invert the drum rotation direction for unloading by acting on the selector in the cabin Accelerate the engine and adjust the drum rotation speed T...

Page 106: ...he unloading area Stop the vehicle CAUTION If someone on the ground assists you during unloading be extremely careful in carrying out the manoeuvres and keep eye contact at all times For side unloading orient the rotary frame in the most appropriate position Bring the engine rpm up to a medium speed Invert the drum rotation direction for unloading by acting on the selector in the cabin or the one ...

Page 107: ... to the next area after completing unloading in the first area follow the instructions below Lower the drum if it is still relatively full and reposition it on the longitudinal axis Revert the drum rotation direction to mixing clockwise Approach and position in the new unloading area and follow all the instructions given above This operation must be performed by Authorised FIORI Workshops qualifie...

Page 108: ... and gravel following the procedures as described above chapter 4 10 5 in a quantity sufficient to dilute and detach the concrete residues Connect the washing nozzle G to the pump delivery Set the switching valve B to position 2 Externally wash the bucket drum and chute as well as all the parts normally soiled with concrete Raise the drum Change drum rotation from clockwise to anticlockwise Drain ...

Page 109: ...onto wet and slippery parts of the vehicle and be extremely careful in all the movements you make CAUTION Do not insert the washing nozzle in the drum mouth when it is rotating The main device of the vehicle for which it was designed is the drum It is essential to thoroughly clean the inside of the drum to prevent concrete encrustations from reforming on the mixing blades for as long as possible T...

Page 110: ......

Page 111: ...the care that needs to be taken to remove and refit parts of the vehicle the persons that physically carry out the operations are responsible for their success and assuring that functionality is restored CAUTION For extraordinary maintenance contact your nearest AUTHORISED FIORI WORKSHOP CAUTION Carefully read all the safety regulations set out in Chapter 3 in particular the general and specific W...

Page 112: ... maintenance costs and the vehicle stop times Check the following A Arm bucket articulations B Hydraulic system and pipes C Instruments and gauges D Engine and radiator E Tyres F Transmission G Jacks and pins 5 1 2 CLEANING THE VEHICLE Clean the vehicle with water Pay particular attention to the bottom of the vehicle Do not let mud to deposit under the engine and the transmission Check that the ra...

Page 113: ... are properly fitted and tightened ROPS FOPS structures Modified or improperly repaired ROPS FOPS structures are dangerous Do not repair them following an accident and do not use the vehicle until the structure has been checked and repaired by qualified personnel The vehicle may not be used without the ROPS structure Check the structure for mechanical damage Check that the retaining screws are all...

Page 114: ...the use and maintenance manual and the fuses and relays open the driving post door A with the key provided To access the windscreen washer water tank undo the screws of the panel B Engine compartment lid Unlock the lid C with the key provided and raise it to access the following parts Engine oil cap level gauge and filter Engine accelerator cables Starter motor and alternator Hydraulic oil tank ca...

Page 115: ...erations SERVICES which subsequently will be required at longer intervals Servicing includes a series of operations to be carried out on the vehicle Engine oil change Hydraulic oil filter replacement Air oil and diesel filter replacement CAUTION The instructions for engine maintenance and running in are given by way of example Follow the instructions given in the engine manufacturer s instruction ...

Page 116: ...SPECIFIC TABLE ACCELERATOR CABLES HYDRAULIC CYLINDER ROD CONDITIONS DRAINING THE FUEL TANK WASHER STUB AXLE PINS PROTECTIVE STRUCTURE AIR FILTER GASKETS CLEANING THE AIR FILTER SEPARATOR TYRE WHEEL TIGHTENING TORQUES AXLE AND DIFFERENTIAL BLEEDERS AXLE GEARBOX OR DIFFERENTIAL OIL BRAKING SYSTEM TANK CAP BLEEDER NEGATIVE PARKING BRAKE PARKING BRAKE TEST BRAKING SYSTEM FLUID OPERATION OF THE HYRAULI...

Page 117: ...MICRO SWITCHES LITER COUNTER WATER TRANSFER PUMP PRE FILTER WATER TRANSFER PUMP ELECTRIC COMPONENTS WATER SYSTEM REDUCTION GEARS WORKING AREA EVERY 8 HOURS OR DAILY REGULAR MAINTENANCE INTERVALS EVERY 500 HOURS OR 12 MONTHS EVERY 1000 HOURS OR 24 MONTHS EVERY 2000 HOURS OR 48 MONTHS 5 5 ENGINE MAINTENANCE SCHEDULE CAUTION For maintenance refer to the table on page 22 of the engine user manual encl...

Page 118: ...TH WHEEL REDUCTION GEAR ENI GR LP1 ENI LHM SUPER GREASE NLGI 1 DEVICE TO BE REFILLED Q TY AMBIENT TEMPE RATURE IN C VISCOSITY RECOMMENDED LUBRICANT INTERNATIONAL CLASSIFICATION 25 50 TITAN CARGO 5W 40 ACEA E9 E7 API GJ 4 CAT ECF 2 ECF 3 82 7 mm2 s 40 14 3 mm2 s 100 DB 260 REV 01 05 11 2015 5 6 1 DIESEL FUEL REQUIREMENTS The Engine manufacturer is not in a position to continuously evaluate and moni...

Page 119: ...680 F maximum D86 ISO3405 Flash Point C legal limit D93 ISO2719 Thermal Stability Minimum of 80 re flectance after aging for 180 minutes at 150 C 302 F D6468 No equivalent test Pour Point C 6 C 42 8 F mini mum below ambient temperature D97 ISO3016 Sulfur 1 mass 0 0015 D5453 D26222 ISO 20846ISO 20884 Kinematic Viscosity 4 mm2 s cSt The viscosity of the fuel that is delivered to the fuel injection p...

Page 120: ...ertified with the fuel that is prescribed by the United States Environmental Protection Agency Engines that are manufactured are certified with the fuel that is prescribed by the European Certification The Engine manufacturer does not certify diesel engines on any other fuel Note The owner and the operator of the engine has the responsibility of using the fuel that is prescribed by the EPA and oth...

Page 121: ...ease using the pump A provided and stop greasing as soon as fresh grease starts flowing out from the openings 1 PIVOTING DRIVING POST 1 X 2 AXLE HUBS 4 4 X 3 TRANSMISSION SHAFT 3 X 4 OSCILLATING CHASSIS 2 X 5 MIXER ROTATION SAFETY STOP DEVICE 1 X 6 DRUM LIFTING CYLINDERS 2 2 X 7 ARM LIFTING CYLINDERS 2 2 X 8 LOADER CONNECTING ROD AND TIE ROD 3 3 X 9 LOADER CYLINDERS 2 2 X 10 MIXER ROLLERS 1 1 X 11...

Page 122: ...A and let the fuel flow out until it is clean and free of impurities that have remained at the bottom of the tank 5 7 3 FIFTH WHEEL LUBRICATION fig 5 Park the vehicle on flat ground and make sure the drum is empty After the drum has been raised engage the drum descent stop lock by turning the two handles A of the lifting cylinder cocks lastly turn it so the rack can be accessed easily Turn the eng...

Page 123: ...APER BLADE AND LOADING BUCKET HATCH BELLOWS fig 6 6 B A Check the wear and tear of the scraper blade A on the loading bucket and replace it if damaged Check that bellows B protecting the cylinder rods are in proper working order and replace them if damaged ...

Page 124: ...2 CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES fig 7 DANGER CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 Unscrew the filler cap 2 3 and the level gauge caps 4 5 in horizontal position If oil trickles from the level gauge caps 4 5 6 it is not necessary to top up if not top up using a funnel adding oil ...

Page 125: ...front and rear axles by the draining caps Unscrew the draining caps 1 2 and 3 Position the cap 3 at the bottom by turning the planetary reduction gear Unscrew the level gauge cap 4 and 5 Drain out all the oil and screw the draining caps 1 and 2 back on Turn back the planetary reduction gear so that the plug 3 is in the position as shown in the figure Using a funnel add the required type of oil unt...

Page 126: ...ines the weight a tyre can support Identify the tyre sizes in the pressure and loads table Do not over or under inflate the tyres Incorrect tyre inflation causes tyre problems therefore do not under inflate A or over inflate B If a tyre has completely deflated call in a mechanic who will use an inflation cradle and suitable tools Before inflating a tyre check that the wheel is properly fitted Only...

Page 127: ...ance and fitting carried out by a SPECIALISED CENTRE or SKILLED PERSONNEL When you need to change a tyre first of all engage the parking brake shift the gear selector to neutral turn off the engine and remove the ignition key Position a wedge under the wheel diametrically opposite the one to be changed as shown in the figure It is prohibited to change a tyre on a slope or near canals or ditches to...

Page 128: ...rave risk to anyone working in the vicinity CAUTION Pay attention to the support area underneath the jack this area must be capable of supporting the entire weight of the vehicle Fit the jack A under the central body B of the front axle To replace the rear tyres fit the jack A under the screwed on plate C of the axle shaft or in the case of a round section axle shaft fit an adapter fork in the jac...

Page 129: ...he vehicle under the axles After fitting the wheel tighten the nuts in the order shown in the figure illustrating wheel nut tightening 13 D If you want to invert a wheel operate as shown in the figure you cannot interchange the tyres crosswise because of the type of tread Fit the wheels with the tyre tread facing in the direction shown in the figure 14 ...

Page 130: ...e to 2 bar according to the regulations in force Unscrew the bleeder cap A Clean the cap surface with a brush and solvent Clean the bleeder hole with a pointed tool and then dry it with a blast of compressed air Screw the bleeder cap A back on DANGER CAUTION It is essential to use only the fluid indicated in the RECOMMENDED LUBRICANTS AND FLUIDS TABLE using unsuitable fluids will damage the brakin...

Page 131: ...p the brake fluid tank B with the recommended fluid Bleed the air from the system as described below Ask someone to assist you by getting onto the driving post to depress the brake pedal Unscrew the bleeder A by half a turn and have your colleague depress the brake pedal until bubble free fluid flows from the bleeder Repeat the operation on all the axle bleeders A Regularly top up the brake fluid ...

Page 132: ...e vehicle The efficiency of the hand brake helps ensure that the machine will remain still under full load on a gradient of 25 Ensure that the parking brake button 1 is fully pressed down If you notice that the vehicle moves contact an AUTHORISED FIORI SERVICE CENTRE CAUTION Do not use the vehicle if the parking brake is not fully efficient DANGER 5 9 5 CHECKING THE WEAR CONDITION OF THE BRAKING S...

Page 133: ... neck CAUTION Slowly loosen the bleeder cap to release the residual pressure Carry out this operation only with the engine off CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 CAUTION Slowly loosen the bleeder cap to release the residual pressure Carry out this operation only with the engine off The bleeder cap A is disposabl...

Page 134: ...ted even when the oil is hot 35 C the suction filter needs to be replaced Raise the engine compartment lid Remove the level gauge and filler cap A and the filter cover C Remove the cartridge D Manually refit the new cartridge D taking care to correctly position the seals Clean and refit the filter cover C taking care to correctly position the seal Check the level in the tank with the dipstick A an...

Page 135: ...nto flat ground engage the parking brake turn off the engine and remove the ignition key Raise the engine compartment lid Remove the bleeder and filler cap A Unscrew the drain cap B and drain all the oil from the tank into a container When the tank is empty screw the drain cap B back in and fill the tank with the recommended oil until reaching the required level checking with the dipstick A The en...

Page 136: ...ne and remove the ignition key CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 CAUTION Do not pollute the environment Keep used oils in special containers and send them to companies specialised in storage and disposal of polluting and hazardous waste Move the vehicle onto flat ground and engage the parking brake Turn the dru...

Page 137: ...oils in special containers and send them to companies specialised in storage and disposal of polluting and hazardous waste Move the vehicle onto flat ground engage the parking brake turn off the engine and remove the ignition key Work from underneath the vehicle to access the reduction gear Unscrew the drain cap A and drain out all the oil into a prearranged container Add the specified oil through...

Page 138: ...ff the engine and remove the ignition key Always wear protective goggles with side screens when working with compressed air Limit the pressure to 2 bar according to the regulations in force Move the vehicle onto flat ground engage the parking brake turn off the engine and remove the ignition key CAUTION Before proceeding always read the safety regulations for the operations to be carried out as se...

Page 139: ...e inside of the filter body and the separator Refit the cartridge and make sure that it is properly in place Close the cover A It is essential to keep a stock of spare cartridges B and C which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT CAUTION Use only coolant of the type and brand recommended by the manufacturer as indicated in the Recom...

Page 140: ...Lubricants and Fluids table in the right WATER ANTIFREEZE percentages CAUTION In addition to the operations described below also refer to the engine manufacturer s instruction manual Wait until the fluid reaches the ambient temperature Slowly unscrew cap A of the introduction tray B To drain all the fluid out slacken off screw C to vent any air place a container under the radiator and remove sleev...

Page 141: ...rk on the belt refer to the engine manufacturer s manual attached CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 Move the vehicle onto flat ground engage the parking brake turn off the engine and remove the ignition key DANGER Open the lid only with the engine off CAUTION If you have any doubts about the operating procedure...

Page 142: ... be carried out as set out in Chapter 3 The air must be bled from the fuel system in the following cases Long periods of inactivity Filter and or pipe replacement Fuel tank completely empty 5 11 8 REPLACING THE ENGINE FUEL SUPPLY PRE FILTER AND FILTER Open the lid only with the engine off CAUTION If you have any doubts about the operating procedures also refer to the instruction manual provided se...

Page 143: ...cribed below also refer to the engine manufacturer s instruction manual CAUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 Move the vehicle onto flat ground engage the parking brake turn off the engine and remove the ignition key Wait until the oil reaches the ambient temperature Unscrew the cap B Check that the oil level is be...

Page 144: ...y from FIORI SPARE PARTS DEPARTMENT Move the vehicle onto flat ground engage the parking brake turn off the engine and remove the ignition key 5 11 11 REPLACING THE ENGINE OIL Open the lid only with the engine off CAUTION If you have any doubts about the operating procedures also refer to the instruction manual provided separately from this manual Where necessary ask an AUTHORISED FIORI SERVICE CE...

Page 145: ...he vehicle onto flat ground engage the parking brake Remove the LH ABS cover A on the dashboard panel and insert the diagnostics connector into its socket B Now run the engine diagnostics procedure When the parameter control monitor receives a fault code from the engine it displays a message with the fault code for the cause of the engine fault itself For the meanings of the fault codes refer to t...

Page 146: ...4 5A beige 5 15A blue 6 7 5A brown 7 15A blue 8 10A red 9 10A red 10 5A beige 11 5A beige 12 3A violet 13 7 5A brown POS AMPERAGGIO COLOR 14 7 5A brown 15 15A blue 16 3A violet 17 3A violet 18 15A blue 19 15A blue 20 15A blue 21 15A blue 22 5A beige 23 10A red 24 5A beige 25 3A violet 31 11 10 13 12 9 8 23 21 20 19 22 1 2 3 5 4 7 6 17 16 15 14 18 24 25 DB 260 REV 02 20 12 2016 ...

Page 147: ...supply for direction indicators and stop light bulb 10 F110 Power supply for drum rotation control frame rotation pressure gauge 11 F111 Power supply for water in the fuel LCD instrument 1st and 2nd gear warning lights relay coil K107 relay coil K108 relay coil K111 12 F112 Front LH and rear RH position light power supply for rear working light control 13 F113 RH low beam headlight 14 F114 LH low ...

Page 148: ...dation avancement 06 K106 Micro relais a disposition 07 K107 Micro relais de coupure moteur Fuses located next to the engine s PTO fig 32 26 30A green power supply for start starter motor relay 27 40A yellow power supply for fuse relay printed circuit 28 50A red start switch power supply 29 30A green Main engine power supply CAUTION If a fuse blows or a relay burns find the cause before replacing ...

Page 149: ...ctly In the event of replacement the panel is delivered already programmed CAUTION Note down the hours of operation before replacing the electronic control panel 08 K108 Micro relais de validation démarrage sans présence d eau dans le gazole 09 K109 Micro relais compresseur de climatisation option 10 K110 Micro relais phares de travail arrière 11 K111 Micro relais de commande signal sonore de fonc...

Page 150: ...e contacts are not oxidised Burnt bulbs must be replaced with new ones of the same type Bulbs with insufficient power provide poor light whereas too powerful bulbs absorb too much energy After replacing a headlight bulb always check the orientation for safety reasons DANGER 36 A C D G F B B E A low beam bulb 12V 55W H7 B direction indicator bulb 12V P21W position light side marker bulb 12V R5W C S...

Page 151: ... environment The batteries are classified as polluting and hazardous waste according to the law The battery installed requires little maintenance therefore in normal conditions of use the electrolyte does not need to be topped up Nevertheless every 6 months check that the electrolyte level is between the MAX and MIN notches marked on the battery Before operating on the battery remove the battery d...

Page 152: ...AUTION Before proceeding always read the safety regulations for the operations to be carried out as set out in Chapter 3 CAUTION For this operation contact an electrical repair shop and always replace the battery with one of the same amperage CAUTION Do not pollute the environment Keep the old battery in a suitable container and send it to companies specialised in storage and disposal of polluting...

Page 153: ...mp in good working condition run clean water through the duct at the end of each daily work shift Every six months or in the event of malfunctioning clean the duct of the litre counter and the relative pipes with a special non aggressive detergent for the parts in rubber nylon brass polypropylene and stainless steel Keep the engine running at 2000 rpm Activate the transfer pump M Check by means of...

Page 154: ...ally 5 13 4 CLEANING PRE FILTER OF THE WATER PUMP fig 41 C D 41 Before starting the daily work shift you must clean the pre filter of the water pump Remove the closing cap C from the pump take out the pre filter D and check whether it is dirty inside To remove it use a jet of clean water or compressed air Finally reposition it inside the filler neck and refit the closing cap C CAUTION Check that t...

Page 155: ...ES AND DESCRIPTIONS OF THE MAIN DEVICES 158 158 6 2 4 6 2 4 USING THE POWER JET CLEANER 159 159 6 2 5 6 2 5 PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS 160 160 6 2 6 6 2 6 SCHEDULED MAINTENANCE TABLE 160 160 6 2 7 6 2 7 CLEANING OR REPLACING THE FILTER CARTRIDGE 161 161 6 3 6 3 AIR CONDITIONER AIR CONDITIONER 162 162 6 3 1 6 3 1 OPERATION OPERATION 162 162 6 3 2 6 3 2 MAINTENANCE MAINTENANCE 16...

Page 156: ...e hatch opens automatically when the counterframe is lifted using the lever B in the cabin as described in chapter 4 2 3 b The hatch is closed automatically when the counterframe is lowered by means of lever B Do not climb on the machine do not place your limbs or parts of your body in the drum opening risk of crushing if the hatch is closed inadvertently Do not use the arms as lifting device 6 1 ...

Page 157: ...lly driven water cleaner pump Maximum oil flow rate 25 l min Maximum water output flow rate 16 8 l min Maximum oil input pressure 190 bar Maximum water output pressure 228 bar 6 2 2 INSTRUCTION LABELS ON THE MACHINE Indicates that the water filter of the power jet cleaner system must periodically be cleaned Indicates the positions of the lever for use of the power jet cleaner or the water suction ...

Page 158: ...es the pressure and anticlockwise increases the pressure E Switch Position 1 Water suction pump activation Position 2 Power jet cleaner pump activation F High pressure hose Connects the pump to the power jet cleaner G Water pressure gauge Shows the pressure of the water flowing from the pump H Water pump Positioned at the rear of the chassis in the tool compartment I Switch Turn switch lever E to ...

Page 159: ...ctivate the power jet cleaner pump H Open the catches and extract the power jet cleaner A unwind the high pressure hose F from its reel and screw it onto the power jet cleaner Turn the valve D on the power jet cleaner until the low pressure nozzle B is completely open Hold the trigger of the power jet cleaner pulled and let the pump run until all the air has been expelled from the tubes and the wa...

Page 160: ... jet cleaner open Use the breather valve to drain out the residual water in the pump cover 6 2 6 SCHEDULED MAINTENANCE TABLE POWER JET CLEANER PUMP POWER JET CLEANER FILTER Pull the trigger of the power jet cleaner to discharge all the residual pressure in the tubes to ground CAUTION If during use you notice that the pump becomes noisier and the jet discontinuous it means that it is taking in air ...

Page 161: ...he cartridge B and clean it with a blast of dry compressed air from the inside to the outside After cleaning the cartridge check that there is no internal damage using a torch to illuminate the inside If light filters through to the outside the cartridge must be replaced Also replace the cartridge when the rubber seal is damaged Before refitting the cartridge clean the inside of the filter body an...

Page 162: ...the heating circuit espe cially if you intend to use the A C optional Slacken off nut A unscrew nut B and rotate scale C cock D is located on the chassis under the cab turn the lever 90 CW to close the circuit B A C CLOSED D 1 6 3 1 OPERATION OPERATION fig 2 Start the engine Adjust the fan speed as desired using the knob on the switch A Note the air conditioner is only activated if the fan speed i...

Page 163: ...f the condenser radiator air filter and refrigerant refilling please contact an Authorised FIORI Service Centre or Workshop Failure to observe this instruction may lead to serious damages The refrigerant in the air conditioning system is extremely dangerous If it is sprayed into the eyes or comes in contact with the skin immediately wash the affected parts with abundant running water and seek medi...

Page 164: ...bols used in the table Check and repair Replace Clean Grease or lubricate WORKING AREA REGULAR MAINTENANCE INTERVALS AIR CONDITIONER GAS AIR CONDITIONER GAS FILTER EVERY 250 HOURS EVERY 500 HOURS EVERY 1200 HOURS EVERY 2000 HOURS Gas type R134A Quantity 0 85 kg Recharging pressure 9 12 bar 6 3 3 TECHNICAL DATA ...

Page 165: ...165 TECHNICAL ANNEXES DB 260 REV 00 01 07 2015 id CAUTION For a better consultation you can ask for the vehicle s wiring hydraulic diagrams in PDF format at the FIORI email address info fiorigroup com ...

Page 166: ...166 TECHNICAL ANNEXES DB 260 REV 00 01 07 2015 id HYDRAULIC DIAGRAM ...

Page 167: ...OCK 9 NEGATIVE BRAKE CONTROL UNIT GEARBOX 10 NEGATIVE BRAKE 11 SOLENOID VALVE FOR ARM LOWERING ENABLE 12 BUCKET CONTROL SELECTOR HATCH 13 WATER PUMP MOTOR 14 FRONT AXLE 15 REAR AXLE 16 CHECK VALVE 17 STEERING SELECTION DISTRIBUTOR 18 FLOW INVERTER 19 HYDRAULIC STEERING 20 PRIORITY VALVE 21 RETURN OIL COLLECTION BLOCK 22 HEAT EXCHANGER 23 HYDROSTATIC TRACTION MOTOR 24 DRUM ROTATION MOTOR 25 DRUM RO...

Page 168: ......

Page 169: ...load short to GND SCV output open load short to GND SCV coil open short 94 6 Fuel level sensor signal too high 96 3 Fuel level sensor signal too low 96 4 Fuel level sensor signal too high 96 3 Fuel level sensor signal too low 96 4 Water in fuel filter failure 97 2 Water in fuel filter failure 97 2 Engine oil pressure down 100 1 Engine oil pressure low 100 1 Boost pressure sensor signal too high 10...

Page 170: ...eds hi upper limit2 157 0 C Rail pressure exceeds hi upper limit1 157 0 P L pressure limiter activated 157 0 Multiple high rail pressure error Engine stall after PLV opening 157 2 C Rail press Sensor signal keeping the middle range 157 9 PC sensor offset diagnosis drifted high or low 157 2 C Rail pressure exceeds hi upper limit3 157 0 C Rail pressure control cannot achieve target fuel 157 31 C Rai...

Page 171: ...r exceeds lower limit 1127 1 Pump learning uncompleted 1349 2 Pump learning uncompleted 1349 2 Fuel filter diagnosis level 1 1382 16 Fuel filter diagnosis level 2 1382 0 Injector1 output open load injector coil open 1393 5 Engine angle speed error1 Injector1 1393 2 Injector1 output open load injector coil open 1393 5 Engine angle speed error1 Injector1 1393 2 Injector3 output open load injector co...

Page 172: ... sensor Dynamic range failure for CAN 2791 2 EGR no transmission not received failure for CAN 2791 19 EGR valve temperature failure for CAN 2791 2 EGR valve stick initialization failure for CAN 2791 2 EGR exhaust gas recirculation lift sensor signal too High 2791 3 EGR exhaust gas recirculation lift sensor signal too low 2791 4 EGR battery motor failure for CAN 2791 14 EGR no transmission not rece...

Page 173: ... supply for sensor 3510 3 Battery 5V reference 2 circuit low 5V power supply for sensor 3510 4 Electric lift pump relay short to battery 4082 3 Electric lift pump relay short to GND 4082 4 Fuel filter diagnosis level 1 2 Fuel filter diagnosis level 2 2 ...

Page 174: ......

Page 175: ...2013 04 08 00 02 0796 Catalog Section 78 PowerView Model PV101 C User s Guide Version3 2 ...

Page 176: ......

Page 177: ...to 1 Up Display Go to 4 Up Display 11 DPF Regen 11 Selecting a Language 13 Stored Codes 14 Engine Configuration 14 Setup 1 Up Display 14 Setup 4 Up Display 17 Service Reminders 20 Select Units 22 Backlight Adjustment 22 Contrast Adjustment 22 Utilities Menu 23 Gage Data 23 Remove All Gages 23 Software Version 23 Fault Conversion 24 Analog Input 25 Engine Speed Control 25 ...

Page 178: ... Defaults 30 Clear Machine Hours 30 Set Machine Hours 30 Fuel Setpoints 31 DPF Regen Menu ON OFF 31 ENG SPD CTRL Menu ON OFF 32 Faults and Warnings 33 Auxiliary Gage Fault 34 Active Fault Codes 34 Derate Shutdown Codes 35 Acknowledging Fault Codes 36 Troubleshooting 37 Additional Contact Information 42 ...

Page 179: ...hange our specifications and designs at any time The latest version of this manual can be found at www fwmurphy com Warranty A limited warranty on materials and workmanship is given with this Enovation Controls product A copy of the warranty may be viewed or printed by going to www fwmurphy com warranty ...

Page 180: ... THIS MURPHY PRODUCT x Disconnect all electrical power to the machine x Make sure the machine cannot operate during installation x Follow all safety warnings of the machine manufacturer x Read and follow all installation instructions ...

Page 181: ...ers and service codes of modern electronic engines and transmissions This guide is intended to help you set up your PowerView display and identify navigation basics and product features The display s simple navigation and powerful features allow you to quickly master the product Additional information can be found on our website at www fwmurphy com pv101 ...

Page 182: ...consult engine or transmission manufacturer for SAE J1939 supported parameters x Engine RPM x Engine hours x System voltage x Percent engine load at current RPM x Coolant temperature x Oil pressure x Fuel economy x Throttle position x Engine manifold air temperature x Current fuel consumption x Transmission oil pressure x Transmission oil temperature x Transmission gear position x Engine configura...

Page 183: ...00 02 0796 3 2013 04 08 Faceplate Features ...

Page 184: ...switches to wear or stick The keys on the keypad perform the following functions Menu Enter or exit menu screens Left Arrow Scroll the screen or move the parameter selection to the left or upward Right Arrow Scroll the screen and move the parameter selection to the right or downward Enter Key Select a menu or parameter or hide view an active fault code ...

Page 185: ...00 02 0796 5 2013 04 08 Basic Navigation 1 When Menu is pressed the Main menu items display 2 Press the Arrow Keys to move the selection bar to other menu items ...

Page 186: ...00 02 0796 6 2013 04 08 3 Certain menus have multiple pages Scrolling to the top or bottom item on the current page reveals other menu items on additional pages ...

Page 187: ...00 02 0796 7 2013 04 08 4 When the desired item is highlighted by the cursor pressing Enter selects that item and displays the corresponding screen ...

Page 188: ...00 02 0796 8 2013 04 08 First Time Start Up 1 When power is first applied to the display the Murphy logo is displayed NOTE Expect a 20 minute warm up for the display at temperatures of 29o C 20o F ...

Page 189: ...sting a Wait to Start message this screen will be shown Engine manufacturers typically recommend against starting the engine while this message is broadcasted from the ECU Once the ECU stops broadcasting this message this screen will no longer be displayed ...

Page 190: ...04 08 3 Once the engine has started the single engine parameter is displayed with the engine RPM Touching the Right Arrow Key displays the coolant temperature The screen can be changed to other parameters by touching Menu ...

Page 191: ...rphy products are compliant with requirements for U S EPA Emission Standard Tier 4 Interim and EU Emissions Standard Stage IIIB for diesel engines These engines when fitted with a DPF Diesel Particulate Filter can self clean the filter of particulates This self cleaning is known as Regeneration PowerView offers 3 CAN options when DPF REGEN is enabled and available in the engine ECU For more inform...

Page 192: ...equest for a regen every second for 10 seconds If the engine does not respond PowerView defaults back to Auto DPF Regen You may send the request again or exit without sending a request by touching CANCEL Menu You return to the Main menu 3 INHIBIT DPF REGEN In cases where regen cannot be performed due to restrictions select this to eliminate the possibility of a regen occurring The inhibit lamp dis...

Page 193: ... Icon PGN SPN Description 64892 3697 High Exhaust Temperature HEST lamp indicates regeneration in process 64892 3703 DPF Particulate Filter Restricted lamp indicates a Regen is needed 64892 3698 DPF Inhibit lamp indicates an inhibited Regen status Selecting a Language From LANGUAGES you may select ENGLISH ESPANOL FRANCAIS ITALIANO or DEUTSCH An asterisk to the right of the language indicates it is...

Page 194: ...iew the engine s configuration data If the engine does not support this function a No Engine Configuration Data message displays Setup 1 Up Display Press Menu and use the Arrow Keys to highlight SETUP 1 UP DISPLAY then press Enter Three options are available for modification of the 1 Up display 1 Use Defaults This option contains a set of engine parameters Engine Hours Engine RPM System Voltage Ba...

Page 195: ... Setup highlight and press Enter A list of engine parameters displays NOTE The PV101 must see the parameter being broadcast over J1939 in order to select the parameter from the list To select a parameter use the Arrow Keys to scroll and highlight the parameter then press Enter Selected parameters are indicated by a number to the right of it The numbers represent the order in which the parameters w...

Page 196: ...CUSTOM SETUP menu 3 Automatic Scan Default is OFF Selecting the AUTOMATIC SCAN ON function will cause the 1 up display to scroll through the selected set of parameters one at a time Once the Use Defaults Custom Setup and Automatic Scan functions have been set touch Menu once to return to the Main menu or twice to display the 1 up display screen ...

Page 197: ...p display include DEF diesel exhaust fluid Level DPF diesel particulate filter active regen status exhaust filter inlet temperature and exhaust filter outlet temperature You can customize each 4 up display with the parameter you define for each quadrant 1 Touch Menu and use the Arrow Keys to highlight SETUP 4 UP DISPLAY and touch Enter 2 To select USE DEFAULTS highlight the option and press Enter ...

Page 198: ...s to select which quadrant to edit 7 Once you select a quadrant press Enter and you move to a list of parameters NOTE The PowerView must see the parameter being broadcast over J1939 in order to select the parameter from the list 8 The parameter highlighted is the selected parameter for the screen The number to the right of the parameter indicates in which quadrant it displays ...

Page 199: ...Arrow Keys to highlight the new parameter to be placed in the selected quadrant Touch Enter 10 Press Menu to return to the SETUP 4 UP CUSTOM SETUP screen 11 The parameter in the selected quadrant has changed to the parameter selected in the previous screen 12 Repeat the parameter selection process until you fill all quadrants ...

Page 200: ...ew Service Reminders prior to calling Technical Support 1 Use the Arrow Keys to highlight Service Reminders and touch Enter 2 The Service Reminders options display Use the Arrow Keys to select either Reset Reminders or Modify Reminders and then touch Enter 3 If you select Reset Reminders use the Arrow Keys to highlight the Reminder you wish to edit Touch Enter 4 The Reminder name appears at the to...

Page 201: ...hows Cancel and Save Touch Cancel to discard changes and return to Reminders list 7 Use the right Arrow Key to increment the highlighted number Use the left Arrow Key to move to the next number space 8 Touch Save The Modify Service Reminder screen displays Touch YES to save or NO to return to the Reminders list 9 A modified Reminder displays a at right of Reminder name when successfully completed ...

Page 202: ...splayed ƒ ENGLISH for Imperial units PSI qF ƒ METRIC KPA ƒ METRIC BAR for IS units kPa Bar qC Backlight Adjustment ADJUST BACKLIGHT Use the Arrow Keys to brighten or darken the backlight intensity Contrast Adjustment ADJUST CONTRAST Use the Arrow Keys to lighten or darken the text and graphics ...

Page 203: ...ew data for optional connected PVA gages When Slave Active is enabled gage data is not available Remove All Gages Reset the gage memory on the PowerView When Slave Active is enabled this function is not available Software Version This screen lists Configuration Firmware Languages and Bootloader versions for this PowerView unit You may need this information if requesting assistance from Technical S...

Page 204: ...ad one of three other J1939 versions if Version 4 is not used unavailable Most ECU s use Version 4 so adjustment of this menu option is rarely required Upon receiving an unrecognizable fault change to a different J1939 Version in the list If the fault SPN does not change when the version is changed the ECU generating the fault is using Fault Conversion Method 4 If the SPN number does change but is...

Page 205: ...uch Enter to reach LOW FUEL screen Use the right Arrow Key to increase and left Arrow Key to decrease the percentage of remaining fuel at which to send a warning The default is 20 NOTE The PowerView accepts optional Murphy fuel sender recommend Model ES2F for fuel level information A custom setup for a non Murphy fuel sender is available For more information see FUEL SETPOINTS page 31 OEM Menu Eng...

Page 206: ...rrow Key to increase or left Arrow key to decrease the throttle setting 3 Once the target speed is reached select ENABLE Enter to turn ON the TSC1 throttling control Use Disable to turn throttling control OFF and discard changes NOTE Once enabled Engine Speed Control will stay enabled even through power cycles To turn OFF you must disable the feature from the SPEED CTRL screen ...

Page 207: ...eric spaces provided Start at the furthest left numeric value and use the Left Arrow Key to increment the number and the Right Arrow Key to move to the next numeric position If the Murphy standard key does not work contact the OEM from whom the engine or machine was purchased If you have access the password is user changeable via the PV101 C Config Tool application The following items are in the O...

Page 208: ...xiliary gages Highlight your selection and touch Enter 2 If in Slave Active select SERIAL PORT SETUP and touch Enter 3 Scroll through the Serial Port Setup list and make selections for BAUD RATE PARITY DATA BITS and STOP BITS to configure the serial port parameters for your Modbus slave application CANBUS Data Rate Touch Enter to reach the six CANBUS data rates Use the Arrow Keys to highlight your...

Page 209: ...e PV101 is listening to all devices on the network 2 To change the setting to a specific address press the Arrow Keys to scroll through the selections 0 253 and ALL 3 Once the target address displays press Enter 4 A confirmation screen displays selecting NO Menu returns to the SELECT ENGINE ECU screen Selecting YES Enter stores the selected address and returns to the OEM menu ...

Page 210: ...atically resets after the restore defaults is complete RESTORING ALL FACTORY DEFAULTS displays when this is selected Clear Machine Hours Use this to clear machine hours internal to PowerView outside of ECU hours Set Machine Hours Machine hours calculate internally when the RPM is greater than 50 and the engine is not broadcasting hours Use this if you want to track hours for just the machine ...

Page 211: ...must be ON to work with a non Murphy fuel sender Modifying fuel setpoints is a complex process To configure for a Murphy Fuel Sender or program for a non Murphy Sender find document 1110833 PowerView Model PV101 C V3 2 Fuel Sender Calibration on the FW Murphy Web site at www fwmurphy com pv101 DPF Regen Menu ON OFF Highlight and touch Enter to turn this option ON or OFF Turn this option ON to have...

Page 212: ... 32 2013 04 08 ENG SPD CTRL Menu ON OFF This option must be ON in the OEM Menu for functionality to be available in the Utilities Menu Highlight and touch Enter The Speed Control can be Enabled ON or Disabled OFF ...

Page 213: ...provides two means for detecting faults and warnings visual LEDs on the casing Amber in the upper left corner and Red in the upper right corner and fault indicators on the display Visual Indication x Amber LED Warning x Red LED Derate Shutdown Fault Indicators ...

Page 214: ...splay will be replaced with a fault message GAGE NOT RESPONDING NOTE A fault can only be cleared by correcting the cause of the condition See Troubleshooting in this document Active Fault Codes When the PowerView receives a fault code from an engine the 1 up or 4 up display is replaced with the active fault codes message See following fault example ...

Page 215: ...96 35 2013 04 08 Example Active Fault Code screen Derate Shutdown Codes When the PowerView receives a severe fault code from an engine control unit the 1 up or 4 up display is replaced with the SHUTDOWN message ...

Page 216: ... return to the 1 up or 4 up display touch Enter The display will return to the 1 up or 4 up display but the display will contain the warning or shutdown icon 2 Touch Enter to redisplay the hidden fault Touch Enter once again hides the fault and returns the screen to the 1 up or 4 up display ...

Page 217: ...o longer be displayed on the PowerView CANBUS FAILURE is displayed The PowerView has not received any valid J1939 CAN messages for at least 30 seconds Check wiring CANBUS termination resistors and Engine ECU address in the OEM Menu TIMEOUT ECU NOT RESPONDING is displayed The PowerView sent a request to the ECU for Stored Fault Code DM2 information and the ECU did not respond to the request This me...

Page 218: ...ed codes NO GAGE DATA is displayed The PowerView has no record of gages connected to the RS485 bus NO DATA is displayed in place of a parameter value The PowerView has not received data for the selected parameter for at least 5 seconds NOT SUPPORTED is displayed in place of a parameter value This means the data received for this parameter is not valid or not supported ...

Page 219: ...r has been connected to the analog input One of the 4 UP quadrants is empty No parameter has been selected for display in this quadrant Display is not readable either very dim or very dark The LCD contrast may have been over or under adjusted Press and hold the MENU key for approximately 5 seconds This will reset the LCD contrast setting to factory default PVA Gages not working When PVA Gages are ...

Page 220: ...00 02 0796 40 2013 04 08 IMPORTANT Before returning your PV101 for Warranty please call our Technical Support team to further trouble shoot any issues 1 918 317 4100 ...

Page 221: ...00 02 0796 41 2013 04 08 NOTES ...

Page 222: ...NOTES ...

Page 223: ...NOTES ...

Page 224: ...LC This document including textual matter and illustrations is copyright protected by Enovation Controls with all rights reserved 2013 Enovation Controls LLC Other third party product or trade names referenced herein are the property of their respective owners and are used for identification purposes only ...

Page 225: ...4100 FAX 1 918 317 4124 ipdsales fwmurphy com Web www fwmurphy com FW MURPHY LTD Church Rd Laverstock Salisbury SP1 1QZ UK Phone 44 1722 410055 FAX 44 1722 410088 sales fwmurphy co uk Web www fwmurphy co uk MURPHY ECONTROLS TECHNOLOGIES HANGZHOU CO LTD 77 23RD Street Hangzhou Economic Technological Development Area Hangzhou Zhejiang 310018 China Phone 86 571 8788 6060 FAX 86 571 8684 8878 apsales ...

Page 226: ...www fwmurphy com PV101 ...

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