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OPERATING SEQUENCE

FPB with standard battery Box Power

Start - 

Ensure that the four (4) AA batteries are fully charged, and not used before hand. 

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Ensure all connectors to the module are secure.

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Ensure gas is flowing to the FPB.

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With the transmitter, push the ON button and wait for the sparking in the burner.

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Gas value will open and a flame will appear in the burner.

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If these steps are completed, the burner is working properly.

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TROUBLE SHOOTING THE FIREGEAR FIRE PIT NOWL SYSTEM 19’’, 25’’ DIRECT SPARK IGNITION

The Firegear Fire Pit Bowl System is controlled by a module inside the value box under the burner. The control module (AF-5000 MOD) 

has built-in error detection for common operating fault conditions. When the module detects an error, it will emit a series of beeps. The 

beeping pattern will help to determine the cause of the operating fault.

TROUBLESHOOTING

Fault Codes

The AF-5000MOD control module has built-in error detection for several common operating fault conditions.  When the control module 

detects an error, it will emit a series of beeps.  The beeping pattern will help to determine the cause of the operating fault.

Ignition Safety (Protection for Ignition system):

Error Code: One beep every one second.

Description of Fault:  Warn users if the pilot is not successfully

ignited in 15 seconds.

How to Clear: Press OFF then ON buttons to re-attempt ignition.

What to Check:

Ensure gas supply is turned on.

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Ensure that the gas line is purged of air.  Air is common in the gas line if the appliance has just been installed, has been discon-

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nected then re-connected to the gas line, or if the appliance has been unused for an extended period of time.

Ensure there is no blockage in the gas line.

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Make sure that the flame sensor electrode is clean.  Soot buildup will insulate the electrode and will not allow for proper flame 

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sensing.

Ensure orange/white leads from module are plugged into the “PILOT” connection on the valve body.

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Ensure green/white leads from module are plugged into the “MAIN” connection on the valve body.

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Verify lead from igniter on electrode assembly is connected to the “I” terminal on the module.

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Verify lead from flame sensor on electrode assembly is connected to the “S” terminal on the module.

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Verify that the black ground lead from the module is connected to a proper ground on the appliance.

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REV 9/8/09 Page 8

Sensor Safety (Protection for Flame sensor):

Error Code: 4 Beeps every one second (Constant beeping)

Description of Fault: Warn users that the flame sensor detects a flame already present when ignition sequence is initiated.  This fault 

will also occur if the flame sensor is shorted to ground.

How to Clear: Press OFF then ON buttons to re-attempt normal ignition.

What to Check:

Check if flame is actually present when valve is turned OFF (valve replacement necessary if yes).

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Ensure that the flame sensor electrode is not touching the burner or another metal surface.

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Check if the flame sensor wiring is worn, frayed, or otherwise damaged.

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Replace electrode assembly.

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Replace module.

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Thermal Safety (Overheat Protection):

Error Code: 4 Beeps every 2 seconds.

Description of Fault: Warn users that the modules internal temperature has exceeded 170 deg. F.

How to Clear: Module’s internal temperature must cool to below 160 deg. F and then press ON button.

Summary of Contents for FPB-19 AFEI/N

Page 1: ...ce can cause injury or property damage Read the installation operating and maintenance instructions thoroughly before installing or servicing the equipment WARNING Do no leave unattended when in use WARNING For outdoor use only WARNING Do not use for cooking Liquid propane units are designed and certified for use only with household liquid propane supply period Do not use portable propane tanks of...

Page 2: ...r Metal Self Tapping Screws Valve box Cover 24 x 1 2 Flex RCAF 3TX AF 5000 DSI 2P03 DESCRIPTION Star Burner 19 Inch 1 Star Burner 25 Inch 1 Fire Pan 19 Inch 2 Fire Pan 25 Inch 2 AF 5000 Module 3 AF 4000 12 8 Pin Wire 4 Battery Box wires 5 Ignition Hood 6 4 AA Batteries 7 1 12v Battery 8 Gas Valve 9 NG Orifice Air Shutter 10 NG Orifice Air Shutter 10 Insulation Foil Coated 13 x13 x1 11 1 2 Nipple C...

Page 3: ...REV 9 8 09 Page 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 4: ...s and 4 use Teflon tape or pipe dope FLEX LINE SUPPLIED Connect the female X 1 2 male flare brass fitting to the 1 2 female brass flare fitting assembled on the gas line 5 NOTE Brass to brass connections do not require Teflon tape or pipe dope Children and adults should be alerted to the hazards on high surface temperatures and should stay away to avoid burns or clothing ignition Young children sh...

Page 5: ...ot be cut and the junction box can be placed in the facing of the vertical finish of the fire pit if you place the wire underground you should install those wires into an approved protection material REV 9 8 09 Page 5 Location of the finished fire pit should always be attended while in operation It should always be a safe distance from all tree and landscaping materials Construction of the finishe...

Page 6: ... Battery cover slides on off Slide Switch ON OFF Change Batteries INSTALLATION BATTERY BOX During the installation of FPB the location of the Battery Box should be installed in the location that is easy to service The very best location is in the vertical wall of the Fire Pit The plastic junction box is provided for the installation of the battery box The wiring from the valve box is the 12 twelve...

Page 7: ...he burner completely with media and do not make the depth greater than 1 one inch over the burner ports FIG 10 Once the Learn button is located Press and release the Learn button once You will hear a beep indicating that the module is ready to receive a transmitter code The take the transmitter and press the OFF button You will hear a series of beeps indicating that the new code has been accepted ...

Page 8: ...n discon nected then re connected to the gas line or if the appliance has been unused for an extended period of time Ensure there is no blockage in the gas line Make sure that the flame sensor electrode is clean Soot buildup will insulate the electrode and will not allow for proper flame sensing Ensure orange white leads from module are plugged into the PILOT connection on the valve body Ensure gr...

Page 9: ...lectrode is clean Soot buildup will insulate the electrode and will not allow for proper flame sensing Make sure that wind does not blow the flame off of the flame sensor The sensor hood and the appliance media rocks glass etc provide shielding from the wind Ensure that the sensor hood and appliance media is properly positioned per the appliance instruc tions If wind is too strong and the flame wi...

Page 10: ... Bowl System caused by accident misuse abuse or installation er ror whether performed by a contractor Service Company or owner is not covered by this warranty Modification of the Firegear product will void this warranty IN NO EVENT SHALL FIREGEAR LLC BE LIABLE FOR INCIDENTAL AND CONSEQUENTIAL IN CLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE LIMITED TO THE DURATION OF THIS WRITT...

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