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TROUBLESHOOTING 

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The diagnostic lights on the WR8-760-2230 aftermarket IntelliRide system toggle fast as though it is attempting to change
heights, and the valve block clicks trying to pass air. However no height change occurs and there is no air pressure within the
reservoir tank.

(1) There is a potential blockage in the air dryer.
(2) The compressor connections are not sufficient.
(3) The pressure sensor is not connected.

The WR8-760-2230 system is locked down, with no functions. Both of the lights on the LED switch flash slowly.

There are a few different causes and solutions:

(1) The pressure sensor is unplugged. Insure that the pressure sensor is torqued into the valve block at the recommended torque

value of 7.2 ft-lbs (9.8 N-m). Make sure pressure sensor is plugged in firmly.

(2) The height sensor(s) is/are unplugged. Insure that each height sensors is securely connected into the wire harness.
(3) The height sensor(s) is/are out of range.

Insure that the height sensor arm travels within the recommended yellow area of the height sensor template. It is also important that the height
sensor are mounted correctly with the wire connection pointing up. (4) The pressure sensor is out of range. Insure the pressure sensor connector
is fully inserted and wires into the connector are not exposed (5) +5Volts removed. Ensure sensor power wire is inserted on the ECU connector.

The WR8-760-2230 is locked down, no function. The system will not level or change height. The lights toggle slowly.

The ground is removed from the valve block. Check grounding on valve block wire.

The WR8-760-2230 system is locked down, no function without any indication from control switch.

There are few potential causes and related solutions. (1) System is off due to the main ground removed. Check all fuses, power, ignition and
ground connections (2) The system is off due to the voltage battery is removed. Check all fuses, power, ignition and ground connections. (3) The
ignition connection is removed. Check all fuses, power, ignition and ground connections. (4) The service switch is showing red. Turn the service
switch so that it is showing all black. (5) Make sure the ignition wire is connected to a source of less than 1/2 amps.

The WR8-760-2230 system will not function. The leveling and ability to change height is disabled. Both lights flash slowly.

The pressure sensor low limit failure caused by grounding out. Insure the pressure sensor connector is fully inserted and wires into the connector
are not exposed.

The vehicle will attempt to raise the vehicle, but after an extended period of time the attempt is unsuccessful and the vehicle
returns to its previous height.

The 2230 IntelliRide system is designed to time-out if a height is not achievable.  Common reasons for an unachievable height change include:
1) the air springs are too large and have air volume requirements that exceed the capabilities for this specific air system or, 2) the air springs do
not have enough load capacity to lift the vehicle.

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Summary of Contents for 4-corner

Page 1: ......

Page 2: ...Installation or service charges for replacement parts 2 Damage caused by incorrect installation 3 Parts that have been altered or tampered with 4 Damage caused by vehicle accident 5 Damage from misuse...

Page 3: ...at Washer 8 M5 x 8 mm Machine Screw 8 M6 x 16 mm Machine Screw 4 M6 Nylon Lock Nut 4 Height Control Arm 4 Hardware Required for Height Sensor Linkage Installation Refer to Figure 6 Hose Clamp 4 Axle M...

Page 4: ...he Park Wire Connector to ECU to be mounted inside the vehicle Service Switch to be used to turn the system on and off Ignition wire and ground wire Ignition wire should be connected to a source less...

Page 5: ...HEIGHT SENSORS 6 1 4 TUBING 18ft 7 WIRE HARNESS FULL SYSTEM 8 AIR DRYER SYSTEMS 9 BRACKET HEIGHT SENSOR 10 3 8 NPT FITTING 1 4 TUBE 11 1 8 NPT FITTING 1 4 TUBE 12 1 4 NPT FITTING 1 4 TUBE 13 1 4 NPT...

Page 6: ...e mounted under the dashboard and the harness ran through the firewall to corresponding corners valve block and power connections Valve Block The valve block should be placed in a protected location t...

Page 7: ...d 3 16 flat washers located in your hardware pack Proper mounting of this compressor will provide maximum isolation DO NOT OVER TIGHTEN further tightening will crush the insert and isolator and reduce...

Page 8: ...the wire harness Simply pull the switch off the connector to mount it to your vehi cle After mounting the switch to the vehicle reconnect the switch to the wire harness The switch should click into t...

Page 9: ...ion is fully extended to damper limit Then to determine the jounce suspension position that you will need to mount the height sensors just jack the sus pension up to that point into the jounce stop Ma...

Page 10: ...si tion the sensor so that operates within the yellow portion of the sensor installation template For example if you have a 4 link type rear suspension you can simply locate the linkage a bit closer t...

Page 11: ...ow set Slowly move suspension to the opposite end of its travel ensuring that the sensor arm stays within the limits of the template The parts that you will need for the linkage are M5 threaded rod tw...

Page 12: ...eight seconds The top light on the height selection switch should start blinking This will indicate that the highest height needs to be programmed into the ECU STEP 4 Programming Highest Height Set th...

Page 13: ...d Height is designed to be used for show or ease of ingress and egress from the vehicle The vehicle should not be driven in this mode Ride Height is designed to be the primary operating position of th...

Page 14: ...to withstand the most severe vehicular environments The sensor has been used on high mileage and off road applications The tensile load that the arm has withstood approximately 600lbs in an applicatio...

Page 15: ...to the location requiring protection How does the system indicate that the programming portion of the installation is complete in the WR8 760 2230 IntelliRide system In step 5 of programming the vehi...

Page 16: ...sensors to the corresponding corners as indicated on the wire harness On the WR8 760 2230 IntelliRide system the height change up will not work will not level up The current height is displayed on th...

Page 17: ...s locked down no function The system will not level or change height The lights toggle slowly The ground is removed from the valve block Check grounding on valve block wire The WR8 760 2230 system is...

Page 18: ...For the latest technical information and support questions answers please visit www fsip com ir 14...

Page 19: ...TECHNICAL 15...

Page 20: ...Firestone Industrial Products Company 12650 Hamilton Crossing Blvd Carmel IN 46032 5400 www fsip com Intelliride...

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