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SYSTEM COMPONENTS

Wire Harness

All necessary electrical wires and connectors have been included with this kit. Review Figure 1 before beginning
installation. You will have to put the major components in a position so that the wire harness will reach all of them.
Route the wire harness loosely throughout the vehicle as indicated in Figure 1. Each end of the wire harness is
marked with the major component that it will connect with.

Route the wire harness loosely throughout the vehicle as indicated in Figure 1, with the spine of the wire harness
installed on the right side of the vehicle.

Compressor Relay

Select a location in the engine compartment to mount the compressor relay. This should be a protected location
to prevent damage from flying rocks, water or debris. The compressor relay is located on the wire harness,
simply pull the compressor relay off the wire harness for mounting. Ensure that a clear access to the electrical
connection on the compressor relay is maintained. Then plug the wire harness marked “relay” back into the
compressor relay connector.

Electronic Control Unit (ECU)

The main electronic unit needs to be mounted in the interior of the vehicle, preferably under the dashboard. The wire
harness was designed to provide enough length so the ECU could be mounted under the dashboard and the harness
ran through the firewall to corresponding corners, valve block and power connections.

Valve Block

The valve block should be placed in a protected location to prevent damage from flying rocks or debris. Ensure that a
clear access to all of the fittings on the valve block is maintained. The valve block should be mounted with solenoids
pointing up or sideways, never pointing down. In order to ease installation, abbreviations for the correct plumbing
connections are scribed into the valve block.

The valve block abbreviated connector notations are:

OD = outflow from dryer

LF = left/front air spring

PS = pressure sensor

EX = exhaust

RF =  right/front air spring

ID = inflow to dryer

LR = left/rear air spring

Comp Inlet = compressor inlet

RR = right/rear air spring

2

10-32 x 1-3/4” Socket Head
Cap Screw (2)

Silencer
(1)

Pressure
Sensor (1)

1/4” NPT Straight
Fittings (8)

TIPS

1. Do not run the wire harness near vehi-
cle exhaust system.

2. Secure harness firmly to vehicle with
the provided tie wraps.

3. Make sure wire harness does not inter-
fere with any moving parts of the vehicle.

4. Start with the ECU connectors and
then begin running the harness into the
interior of the vehicle.

5. Many vehicles have a blank hole in the
firewall to run wires through.

6. A grommet has been provided if a 1”
hole must be cut to get the wire harness
to the interior. Before drilling the holes,
make sure all electrical, brake and fuel
lines are cleared from the path of the drill.

Summary of Contents for 4-corner

Page 1: ......

Page 2: ...Installation or service charges for replacement parts 2 Damage caused by incorrect installation 3 Parts that have been altered or tampered with 4 Damage caused by vehicle accident 5 Damage from misuse...

Page 3: ...at Washer 8 M5 x 8 mm Machine Screw 8 M6 x 16 mm Machine Screw 4 M6 Nylon Lock Nut 4 Height Control Arm 4 Hardware Required for Height Sensor Linkage Installation Refer to Figure 6 Hose Clamp 4 Axle M...

Page 4: ...he Park Wire Connector to ECU to be mounted inside the vehicle Service Switch to be used to turn the system on and off Ignition wire and ground wire Ignition wire should be connected to a source less...

Page 5: ...HEIGHT SENSORS 6 1 4 TUBING 18ft 7 WIRE HARNESS FULL SYSTEM 8 AIR DRYER SYSTEMS 9 BRACKET HEIGHT SENSOR 10 3 8 NPT FITTING 1 4 TUBE 11 1 8 NPT FITTING 1 4 TUBE 12 1 4 NPT FITTING 1 4 TUBE 13 1 4 NPT...

Page 6: ...e mounted under the dashboard and the harness ran through the firewall to corresponding corners valve block and power connections Valve Block The valve block should be placed in a protected location t...

Page 7: ...d 3 16 flat washers located in your hardware pack Proper mounting of this compressor will provide maximum isolation DO NOT OVER TIGHTEN further tightening will crush the insert and isolator and reduce...

Page 8: ...the wire harness Simply pull the switch off the connector to mount it to your vehi cle After mounting the switch to the vehicle reconnect the switch to the wire harness The switch should click into t...

Page 9: ...ion is fully extended to damper limit Then to determine the jounce suspension position that you will need to mount the height sensors just jack the sus pension up to that point into the jounce stop Ma...

Page 10: ...si tion the sensor so that operates within the yellow portion of the sensor installation template For example if you have a 4 link type rear suspension you can simply locate the linkage a bit closer t...

Page 11: ...ow set Slowly move suspension to the opposite end of its travel ensuring that the sensor arm stays within the limits of the template The parts that you will need for the linkage are M5 threaded rod tw...

Page 12: ...eight seconds The top light on the height selection switch should start blinking This will indicate that the highest height needs to be programmed into the ECU STEP 4 Programming Highest Height Set th...

Page 13: ...d Height is designed to be used for show or ease of ingress and egress from the vehicle The vehicle should not be driven in this mode Ride Height is designed to be the primary operating position of th...

Page 14: ...to withstand the most severe vehicular environments The sensor has been used on high mileage and off road applications The tensile load that the arm has withstood approximately 600lbs in an applicatio...

Page 15: ...to the location requiring protection How does the system indicate that the programming portion of the installation is complete in the WR8 760 2230 IntelliRide system In step 5 of programming the vehi...

Page 16: ...sensors to the corresponding corners as indicated on the wire harness On the WR8 760 2230 IntelliRide system the height change up will not work will not level up The current height is displayed on th...

Page 17: ...s locked down no function The system will not level or change height The lights toggle slowly The ground is removed from the valve block Check grounding on valve block wire The WR8 760 2230 system is...

Page 18: ...For the latest technical information and support questions answers please visit www fsip com ir 14...

Page 19: ...TECHNICAL 15...

Page 20: ...Firestone Industrial Products Company 12650 Hamilton Crossing Blvd Carmel IN 46032 5400 www fsip com Intelliride...

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