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© 2020 Carrier 

9.  STORAGE 

SureFire II

 HDHESI 

Electrical Igniter should be stored in a clean, dry environment and in its original packaging if 

possible.  
In the case of long length rods always keep them in a horizontal position by supporting both ends and in the middle. The 
igniter should also be protected from contamination using the original packaging or wrapping it with foil.  
Storage over 30 days: relative humidity of no more than 85%, temperature below 50°C.  

NOTICE

:  THE  MANUFACTURER  RESERVES  THE  RIGHT  TO  CARRY  OUT 

MODIFICATIONS  TO  THE  PRODUCT  DESCRIBED  IN  THIS  INSTRUCTION 
MANUAL AT ANY TIME AND WITHOUT ANY ADVANCE NOTICE.

10. ORDERING INFORMATION 

Before ordering, please provide the data as in Appendix 1. 

The Tables below show examples of the 

HDHESI 

Rod Part Numbers every 0.5 metre, power packs and spare parts for 

HDHESI 

igniter.  

To order a complete HDHESI igniter please specify a rod, cable and power pack suitable for your application. 
Rod Part Number coding sample: 
HE-ROD-24-1.5 

- means 

HDHESI 

igniter rod of insertion length L = 1.5 metre.  

HDHESI igniter rods can be ordered in size increments of 0.1 metre lengths, from 0.8 to 5.0 metres.  

Table 1: 

HDHESI Igniter Rod with junction box, replaceable tip

Part No  

Description  

HE-ROD-24-0.8 

HDHESI rod, 0.8 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-1.0 

HDHESI rod, 1.0 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-1.5 

HDHESI rod, 1.5 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-2.0 

HDHESI rod, 2.0 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-2.5 

HDHESI rod, 2.5 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-3.0 

HDHESI rod, 3.0 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-3.5 

HDHESI rod, 3.5 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-4.0 

HDHESI rod, 4.0 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-4.5 

HDHESI rod, 4.5 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

HE-ROD-24-5.0 

HDHESI rod, 5.0 mtr long, with IP67 j.box and replaceable tip: 685mm, for 24 Joules  

Table 2: 

HDHESI Igniter: Power Packs, Cables 

REMARK: Please specify the Power Pack requested supply voltage. Power Pack would be prewired accordingly. 

Part No  

Description  

HE-PP-24  

HDHESI Igniter Power Pack 230/115VAC, 3 sparks/sec. x 24 J, with: lugs, door key, gland 
for HV cable  

HEC-24-5  

HV Cable, shielded, 2 wire, length 5 mtrs  

HEC-24-10  

HV Cable, shielded, 2 wire, length 10 mtrs  

Summary of Contents for SureFire II HDHESI

Page 1: ...lag ash unburned fuel environment In case of special fuels or difficult operating conditions consult Fireye before ordering This High Energy Igniter is intended for intermittent operation as Class 3 Special igniter The igniter is made of high quality materials and its components are rigorously checked and tested prior to dispatch No moving parts and parts requiring adjustment ensure long and troub...

Page 2: ...the end of the rod tip see Fig 2 4 6 between the central positive electrode and the grounded rod outer tube negative electrode After the Trial for Ignition the SureFire II HDHESI igniter must be disconnected from the power supply The circuit is equipped with discharging resistors which allows a quick discharge of capacitors below 90 seconds from when the igniter power supply is disconnected Only a...

Page 3: ...missible operating temperatures appropriate measures should be taken e g change of the mounting position and method of fixing use of purge cooling air f In special or difficult applications consult Fireye FIGURE 2 SureFire II Heavy Duty HESI Igniter FIGURE 3 Use of SureFire II Heavy Duty HESI Igniter on oil burner basic principles of rod positioning ...

Page 4: ...CCORDANCE WITH THE IGNITER WIRING DIAGRAM SEE FIG 4 WITH PARTICULAR ATTENTION TO THE CORRECT GROUNDING TO THE PLANT GROUNDING SYSTEM NOTICE THE SAFETY INSTRUCTIONS IN THIS INSTRUCTION MANUAL SHOULD BE OBSERVED DURING INSTALLATION OPERATION AND MAINTENANCE WARNING ALL WORK ON BURNER INSTALLATION MAY ONLY BE CARRIED OUT WEARING PROTECTIVE CLOTHING INCLUDING PROTECTIVE UV BLOCKING GLASSES HARD HAT AN...

Page 5: ...020 Carrier FIGURE 5 HESI Igniter Rod junction box wiring FIGURE 6 Heavy Duty HESI Igniter Power Pack layout FIGURE 7 Connection of supply voltage 230VAC 115VAC and HV cable to the rod on Power Pack board ...

Page 6: ...two wire shielded OD 15 mm 4 5kV max wire 1 5 mm Power Pack dimensions L x W x H 250 x 360 x 155 mm Weight of parts material Power Pack P N HE PP 24 9 8 kg Carbon Steel powder coated or Stainless Steel option Rod P N HE ROD 24 0 9 0 9 m long 1 3 kg with rod tip Cast Aluminum painted j box 316 SS tube Rod weight adder approx 0 75 kg per meter Rod Tip P N HE TIP 24 L 0 7 kg 316 Stainless and Heat Re...

Page 7: ... high temperature applications always use retractor with min stroke 400 mm to pull the tip back inside the guide tube increase the guide tube length so that the rod tip is completely hidden in guide tube when retracted use purging cooling air in the tube to cool the rod and push away a dirt 4 7 Mounting of the igniter in a retractor the igniter s rod should be placed inside the guide pipe and fixe...

Page 8: ...IGNITER START UP AND OPERATION 5 11 During the burner start up the main voltage 230 115 VAC can be applied to the power pack provided that proper wiring conditions as in p 5 3 to 5 6 have been verified as well as the correct assembly of the igniter has been inspected 5 12 When starting the burner installation from cold conditions after a longer standstill check the operation of the ignition device...

Page 9: ...of excessive damage replace the rod Open the rod junction box cover and check the condition of the cables and terminals The inside of box and cables must be clean and should not bear any traces of mechanical or thermal damages In case of water ingress traces check the condition of box gasket and tightness of glands and gasket from rod side Check tip contact socket on the rod side insulator and thr...

Page 10: ...re output voltage using high voltage probe the RMS value should be 1 150V peak 1 650V d Capacitors P N HE CAP 10 2 05 use a multi meter with capacitance measurement disconnect GND bus and measure capacitor capacity It should be as per the capacitor specification 7 3 If the main voltage is present but no electrical sparks are generated at the rod s tip and there is no voltage at the HV ignition tra...

Page 11: ... under Each rod tip and spark tube has one month warranty to be checked on receipt or within 1 month for damage and tested for the proper functioning Fireye should be notified of any failure After 1 month the warranty on tip expires 8 4 This guarantee covers delivered devices and materials under conditions of proper installation start up operation and maintenance it means the use in accordance wit...

Page 12: ... with junction box replaceable tip Part No Description HE ROD 24 0 8 HDHESI rod 0 8 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 1 0 HDHESI rod 1 0 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 1 5 HDHESI rod 1 5 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 2 0 HDHESI rod 2 0 mtr long with IP67 j box and repla...

Page 13: ...art No Description HE TIP 24 L HDHESI Rod Tip Long length 685mm for 24Joules HE SG 24 Spark Gap 24 Joules HE TR 1150 HV Transformer 230 115 VAC 1150 VAC HE CAP 10 Capacitor 3600 VDC 10μF HE CAP 2 Capacitor 3200 VDC 2μF HE CAP 05 Capacitor 3750 VDC 0 47μF ...

Page 14: ...ion Manual L m 3 Required Ingress Protection Level IP 4 The operating temperature range C 5 Special power pack enclosure material stainless steel for aggressive atmospheres If YES check the box 6 Power pack supply kind of supply 230VAC or 115VAC VAC 7 Capacity of burner to be lit Nominal Max kW Reduced for Ignition Start capacity kW 8 Kind of fuel type of Oil Gas enclose fuel composition sheet Cal...

Page 15: ... system or its overall performance WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace or at its option to repair any product or part thereof except lamps electronic tubes and photocells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the...

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