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© 2021 Carrier 

 

APPENDIX No 3 

Proposal Data Sheet 

SureFire II

TM 

Pilot 

- Forced Draught Gas Pilot 

Type 

SP-32-NG/PG-FD-xxx 

Please provide the following data before placing the Order for gas pilot: 

1.   

Information about End User 

— 

Plant Name: 

 

— 

Owner: 

 

— 

Country: 

— 

Localization (address): 

 

2.   

Gas pilot mode of operation: 

(check the proper box) 

— 

intermittent light-

off 

— 

continuous pilot 

 
 

3.   

Insertion length “L”: 

(see Fig. 1) 

 

[m] 

4.   

Fuel gas for pilot: 

— 

Natural Gas, Propane Gas, other Fuel Gas: 

(check the proper box) 

NG 

PG 

FG 

— 

if other Fuel Gas 

– 

specify the type of gas: 

enclose gas composition sheet 

 

5.   

Gas net calorific value: 

 

[MJ/Nm

3

]

6.   

Required pilot heat input (capacity) 
at pressure: 

 

[kW] 

at [kPa] 

7.  

Gas pressure range available for pilot: 

 

[kPa] 

8.   

Main burner nominal (or max.) 

capacity: 

capacity of burner to be lit 

 

[kW] 

9.   

Air for pilot: 

cooling and combustion air 

— 

air pressure: 

 

[kPa] 

— 

air flow: 

 

[m

3

/min] 

 

Remarks: The reasons why the gas composition information is so important in case of other Fuel gases used: 
1.

 

Use of other Fuel Gases like: coke oven gas, blast furnace gas, biogas and especially refinery gas (Refinery 
Off Gas) needs additional engineering and testing because their gas compositions and calorific values are 
different than these of NG, PG and LPG taken for gas pilot design. Moreover they can vary considerably 
from one plant to another and also change a lot over time. 

2.

 

Refinery Off Gas (ROG): 

is a mixture of gases generated during the processing of crude oil in the refinery. Such 

recovery gases have common components such as hydrogen, methane, ethane, butane, propane and ethylene and 
are used as a fuel to produce energy to run the refinery processes. 
An  ROG  contains  many  additional  components  such  as  oxygen,  ammonia,  nitriles,  acetylenes,  heavy  sulfur 
compounds, butadiene, chlorides, arsenic, mercury, vanadium and water, in addition to the acid gases H

2

S, CO

2

, and 

COS. Many of them are harmful to the environment. 

High  contents  of  H

-  over  50%,  presence  of  H

2

S  or  vanadium  can  cause  significant  problems  during 

combustion, especially high temperature corrosion of pilot, igniter and combustion chamber metal parts. 

3.

 

For this reason, every pilot’s application where such Fuel gas is used requires careful analysis of the pilot 
construction and often functional tests on similar gases. 

Summary of Contents for SureFire II SP32-NG-FD

Page 1: ...or LPG gas is SP 48 PG FD xxx where xxx is the insertion length L from 0 5 to 3 0 metres see Appendix 1 the pilot capacity vs gas pressure graphs for Natural gas and Propane For other Fuel gas types...

Page 2: ...and should be ordered separately SP 32 FD pilot principle of use gas is supplied through the inlet 1 2 BSP to the gas head and to the gas tube and orifice stabilizer assembly Gas exits the main nozzle...

Page 3: ...n left to be welded to the burner plate Pilot fixing inside the mounting tube as in p 7 1 There are two lengths A available 150 and 600 mm FIGURE 3 Gas pilot type SP 32 NG PG FD with examples of elect...

Page 4: ...2 BSP inner thread Operating temperature max continuous 300 C orifice stabilizer end of gas and air tube 500 C Igniter rod reference length range L 0 5 3 0 m longer upon request Pilot weight P N SP 3...

Page 5: ...S IN OPERATION ALWAYS KEEP THE PROPER AIRFLOW OF PILOT COMBUSTION COOLING AIR 7 1 MOUNTING TUBE The mounting tube if used should be attached to the burner plate using bolts or welding see Fig 2 If it...

Page 6: ...ign of the main burner If an existing pilot has to be replaced the insertion length and pilot tip position should be the same In case of any doubts the position of the pilot should be consulted with t...

Page 7: ...the air tube may start to glow it starts to glow at 400 500 C as the main flame burns inside the igniter Further opening of the air valve should stabilize the flame outside the air tube This will sto...

Page 8: ...absence of the flame after trial for ignition the valves are closed and electrical igniter is switched off i Eventual repeating of trial for ignition sequence depends on the application Details of seq...

Page 9: ...ilot does not operate correctly check the following a All manual gas valves on gas supply line were open and there is gas available b All valves in the supply line are functioning properly c The prese...

Page 10: ...allation operation maintenance of igniter contrary to the instructions in the user manual unauthorized igniter modifications or repairs made by unauthorized personnel use of components or spare parts...

Page 11: ...Natural Gas or Propane Gas Forced Draught 3 0 m insertion length The Table 2 below shows Part Numbers of gas igniter mounting tubes and spare parts Table 2 SureFire II Pilot Mounting Tubes Spare Part...

Page 12: ...12 2021 Carrier APPENDIX No 1 The Pilot capacity vs gas pressure graphs standard version Remark The real measured capacity may differ by 5 depending on a particular pilot and measurement conditions...

Page 13: ...ndustrial heaters shows position of SP 32 and SP 48 Gas Igniter operating as a continuous pilot on a sample main burner with gas spuds and central oil or gas gun vertical mounting The pilot air tube t...

Page 14: ...biogas and especially refinery gas Refinery Off Gas needs additional engineering and testing because their gas compositions and calorific values are different than these of NG PG and LPG taken for gas...

Page 15: ...35 315 cubic foot ft3 Air flow rate 1 cubic meter hour m3 h x 0 589 standard cubic foot min SCFM Weight 1 kilogram kg x 2 2046 pound lb Pressure 1 kilopascal kPa x 6 895 pound square inch gauge psig...

Page 16: ...ls which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRAN...

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