Fisher & Paykel 635 Active Smart Service Manual Download

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5.2

Control and Peripheral Functions

The control system consists of the power/control module located in the unit compartment of the refrigerator,
the slave display module located either in the back of the produce compartment or, in the case of ice and
water models, on the outside of the door, and various sensors and actuators controlled by the power/control
module. The function and brief description of each of these units is defined below (refer to Electronic
Functional Schematic – Diagram 5.1).

5.3

Power/Control Module

There are two types of power/control modules used on these Active Smart

cabinets, one for the non-ice &

water cabinets and the other for those cabinets having the ice & water feature.

NOTE:

While the two types of modules are not interchangeable, the ice & water module can be used on a

non-ice and water model.

This  module  is  the  electronic  brain  and  control  centre  of  the  refrigerator.    It  contains  a  microprocessor,
support circuitry and switching devices.  The power/control module controls the Provision Compartment (PC)
and Freezer Compartment (FC) temperatures by sensing the temperature and door state and operating the
compressor and fans accordingly.  This module also houses the alarm beeper.

The speed of the fans is controlled by pulse width modulation (PWM). The power/control module controls
the motor speed by driving them with short pulses. These pulses vary in duration to change the speed of the
motor. The longer the pulses, the faster the motor turns, and vice versa.

The micro controller in the power/control module uses its internal memory for control; its ROM (Read Only
Memory), for program and fixed constant storage including tables, the RAM (Random Access Memory) for
variable storage and access. It uses an external Electrically Erasable Programmable Read Only Memory (E
2 PROM) for storage of variables and history data which is retained even when the power is turned off.

The power/control module contains a special type of memory device call an E 2 PROM.  The information on
the  fridge  operation,  faults  and  diagnostic  information  is  stored  in  this  memory.    They  include  the
temperature  setting,  the  history  of  FC,  PC  temperatures  (approx  18  hours),  defrost  history  (the  last  12
defrosts) and fault history.  This will help the service person find and remedy the cause of failure.  All this
memory will be retained even when the fridge is disconnected from mains power supply.

Compressor Start Delay

All Active Smart

products will not start the compressor until one minute after both doors are closed, i.e. if

the compressor is off and compartments warm up above their respective switch (turn on) temperatures, and
the doors are open, the compressor will not switch on until one minute after the doors are closed. However,
the compressor will start after 90 seconds irrespective of whether the doors are open or not. (Primarily
introduced for Orthodox Jewish compliance to ensure there is no link between door opening and compressor
starting.)

The piezo beeper

is used to signal prolonged door opening and other fault conditions:

1. The PC door alarm sounds if the door is left open for 90 seconds and the FC door alarm sounds if

door is left open after 60 seconds. Both PC and FC alarm will sound every 30 seconds until the door
is closed.

2. If the doors are left open longer than 5 minutes, the alarm will sound continuously and the PC light will

turn off. The alarm will stop with the closing of the door. The light is only reactivated by closing and
opening the door.

3. On non-ice & water models, all electronic faults, when detected, will sound the alarm and the LED’s on

the display module will flash indicating the fault code. The pressing of any button will cancel the alarm
but the fault code will remain until the cabinet has been serviced.

4. On ice & water models, a spanner symbol and LCD fault code will appear automatically if there is a

fault in the temperature measuring system, defrost system, icemaker, fans or low ambient heater.

When the PC door is opened, an alarm will sound. The number of beeps also indicates the fault code.
Pressing any of the control buttons can deactivate this alarm.