Fisher & Paykel DE09, Service Manual

Page 1: ...479536 Service Manual Dryers Models DE09 DG09 DE60FA DG60FA ...

Page 2: ...a CA92647 USA Telephone 888 936 7872 E mail customer care fisherpaykel com Fisher Paykel Appliances Canada Inc 2900 595 Burrard Street Vancouver BC V7X 1J5 Canada Telephone 888 936 7872 E mail customer care fisherpaykel com COPYRIGHT FISHER PAYKEL LTD 2008 ALL RIGHTS RESERVED 2 ...

Page 3: ...ng Diagram 25 4 4 Gas Valve Assembly Replacement 26 4 4 1 Flame Detect Thermostat Replacement 26 4 5 Motor Outlet Thermostat Jockey Pulley and Belt Switch Replacement 27 4 5 1 Motor and Outlet Thermostat Wiring Diagrams 28 4 6 Power Supply Connections 29 4 6 1 Electric Terminal Block 29 4 6 2 Gas and Electric Model Cable 29 5 OPERATION 29 5 1 Operating Instructions Control Panel 29 5 2 Using the D...

Page 4: ...479536 4 9 3 Electric Selector Sequence 49 9 4 Gas Selector Sequence 50 ...

Page 5: ... coil element design mounted to a cowl on the rear of the drum The gas models run a burner from where the heat is ducted into the cowl These can be run on natural gas or can be converted to LP gas 1 2 Air Flow Air is pulled into the cabinet from the rear by the fan In gas models air pulled through the burner assembly The heated air then flows through the drum cowl and into the drum In electric mod...

Page 6: ...479536 6 2 INSTALLATION 2 1 Electric Model Installation ...

Page 7: ...479536 7 ...

Page 8: ...479536 8 ...

Page 9: ...479536 9 ...

Page 10: ...479536 10 ...

Page 11: ...479536 11 2 2 Gas Model Installation ...

Page 12: ...479536 12 ...

Page 13: ...479536 13 ...

Page 14: ...479536 14 ...

Page 15: ...479536 15 ...

Page 16: ...479536 16 ...

Page 17: ...ge 120 240v 120 208V Wattage With 240 V Supply 5600w With 208 V Supply 4400w Amperage With 240 V Supply 24amps With 208 V Supply 22amps Drum Rotation Anti clockwise only Drum Speed 47 51 RPM Door Hinging R hand from factory but reversible Exhaust Duct Diameter 4 100MM Thermostat Temps 5 Drum Outlet Control Inlet Hi Limit Safety Open Closed 135F 57C 125F 52C 210F 99C 180F 82C 315F 157C 250F 121C 21...

Page 18: ...age 7 Amps Drum Rotation Anti clockwise only Drum Speed 47 51 RPM Door Hinging R hand from factory but reversible Exhaust Duct Diameter 4 100MM Thermostat Temps 5 Drum Outlet Control Inlet Safety Open Closed 135F 57C 125F 52C 210F 99C 180F 82C 300F 149C 260F 127C Burner Heat 22000 BTU Coil Voltage 110 120 Volts Motor Power HP 186w Max Motor Amperage 4 8 amps Motor Voltage 110 120 Volts 3 3 Serial ...

Page 19: ...479536 19 4 COMPONENT SERVICING 4 1 Top Disassembly ...

Page 20: ...st pulls off 4 1 1 Timer Replacement Open the control box Pull off the control knob Remove the cover screw and unclip the timer cover Cover Clips Press down the location tab and twist the timer anti clockwise to release it from the console Location Tab Twist ...

Page 21: ... timer Reassembly is the reverse procedure 4 1 2 Selector Switch Replacement Open the console Undo the selector switch screws and remove switch assembly Unclip the cover from the selector switch Swap the wires from the old switch to the new switch wire for wire If you think you may have made a mistake fitting the wires check against the diagram below Reassembly is the reverse procedure ...

Page 22: ...panel and disconnect the door switch wiring Door switch wiring Belt Access Disconnect the belt from the motor This can be done 2 ways Remove the outlet duct from the back of the dryer reach in through the duct hole in the back panel and disconnect the belt off the motor pulley Reach in through the hole in the front brace under the drum and run the belt off the motor pulley Pull the drum forward to...

Page 23: ...acement Remove the front panel from the cabinet Remove the light globe Unclip the top of the bearing holder from the top of the front panel Pull the holder away from the panel and pull upward to remove the holder To remove the slides pull out the unclipped side and then unclip the other side To remove the drum felt unhook the right side and pull out The new felt is just pushed into place and hooke...

Page 24: ...ce wires in the same position as the original thermostat If you think it is wired incorrectly see the cowl wiring diagram Remove the element wires from the bottom of the cowl keeping note of their position When refitting if you think it is wired incorrectly see the cowl wiring diagram Undo the 4 mounting screws and remove the cowl from the rear panel Undo the four screws that retain the drum beari...

Page 25: ...of the thermostat towards the centre with a flat screwdriver then remove When replacing any thermostat always replace wires in the same position as the original thermostat If you think it is wired incorrectly see the cowl wiring diagram Undo the 4 mounting screws and remove the cowl from the rear panel Undo the four screws that retain the drum bearing retainer to remove the retainer Reassembly is ...

Page 26: ...ont cabinet bracket Remove the two screws securing the burner to the valve bracket Remove the two screws securing the valve to the valve bracket Remove the two screws securing the coils to the valve Reassembly is the reverse procedure 4 4 1 Flame Detect Thermostat Replacement Disconnect the power supply Remove the drum assembly Unscrew and remove the burner Disconnect the wires to the flame thermo...

Page 27: ...motor Remove the two long black screws that secure the fan housing to the front bracket of the cabinet Slide the motor and bracket assembly towards the rear of the cabinet Remove the jockey pulley and arm assembly Disconnect the wires to the belt switch Disconnect the mains harness connector at the rear of the motor and feed out from under the motor Feed the door and sensor harness through the cab...

Page 28: ... screws Once the motor and bracket are removed from the cabinet the fan housing can be unscrewed and removed Reassembly is the reverse procedure 4 5 1 Motor and Outlet Thermostat Wiring Diagrams Motor Connector Motor Direct Connector Black Orange Pink M2 Black M1 Brown Yellow M6 Pink M4 Brown Yellow M5 Red Ground Green ...

Page 29: ...move the drum to access the cord connections Disconnect the terminals or connector from the cable Push the cable bush through the cabinet and remove the cable Reassembly is the reverse procedure 5 OPERATION 5 1 Operating Instructions Control Panel Automatic Drying Cycles Cycle automatically senses dryness There are two automatic dryness levels MORE DRY and LESS DRY These two settings dry the cloth...

Page 30: ...ontent where overheating could cause damage to fibres Timed Dry Cycles Cycles run for a selected time The dryer has three timed cycles These cycles have set drying times of either 40 60 or 80 minutes and include a DAMP DRY and DEWRINKLE function If selected the dryer will dry for the specified period of time TIMED DRY Set the cycle selector at the desired drying time DAMP DRY To leave items partia...

Page 31: ...d the dryer automatically senses the dryness level of the load and turns off when the clothes are dry The dryer s internal computer measures the moisture content of the load using metal sensing bars and together with a temperature sensor determine when the clothes have reached the selected dryness level Refer to above Selecting the Dryness Level For optimum clothes care match the cycle to the load...

Page 32: ...ftener may stain clothes Only use a softener sheet once then discard it Beeps At the end of the cycle the dryer will beep to let you know that the load is finished The drum will automatically come to rest allowing you to open the door and remove the load 5 3 Operational Control Sequence 5 3 1 Motor Operation The motor runs on the 120v circuit of the dryer Power is supplied into the TB connection o...

Page 33: ...wer is switched through the hi limit thermostat and to the start switch which is selector terminals 14 to 13 Power is then supplied from the start switch which powers back from the motor feed then goes through the timer motor to the T terminal on the timer The neutral for the timer motor then feeds to the white wire to the PCB From the PCB neutral is fed back to the S terminal on the timer then ba...

Page 34: ...racks across the bars To test the bars check their resistance dry then wet your finger and place it across the bars and check for a change in resistance In Timed Dry the timer motor is run direct through the timer The neutral of the timer motor runs onto terminal T and then comes out from X and to the mains terminal block Timed Dry ...

Page 35: ...n the selector switch and then out of terminal 16 From the selector power is sent through the safety thermostat to the drum outlet thermostat After the outlet thermostat power is split with one feed straight to one element and the other feed to the control inlet thermostat After the control inlet thermostat power is then fed to the other element The neutral for the elements is then wired through t...

Page 36: ...the heater cowl When the selector is set on Med Heat Permanent Press power runs through two circuits Power is supplied off terminal 16 to the element circuit Power is also switched onto the control circuit for control inlet thermostat The control circuit for the control inlet thermostat has an active supply from the L1 circuit for the element The neutral of the control circuit is switched between ...

Page 37: ...eat Normal Heat Med Heat Low Heat Common Neutral for both Thermostats Blue Element Circuit Red Control Inlet Thermostat Resistor Circuit Yellow Drum Inlet Thermostat Resistor Circuit Green Thermostat Neutral Circuit ...

Page 38: ...ety thermostat to the gas valve assembly The gas valve assembly operates in two modes ignition and run The safety coil is energised during both modes When in ignition the flame detect thermostat is closed Power feeds through the booster coil and the ignitor because these are in parallel circuit causing ignition When the flame has heated the flame detect thermostat it opens and the valve goes into ...

Page 39: ...terminal 16 but terminates so there is no gas valve operation When the selector is set on Normal Heat Cotton Regular power is fed through the gas valve circuit only so the safety thermostat controls temperature When the selector is set on Med Heat Permanent Press power is fed through the gas valve circuit but also from terminal 8 through the control inlet resistor circuit When the selector is set ...

Page 40: ...479536 40 No Heat Fluff Normal Heat Cotton Regular ...

Page 41: ...479536 41 Med Heat Permanent Press Low Heat Knits Delicates Blue Coil Circuit Red Control Inlet Circuit Green Drum Outlet Circuit ...

Page 42: ...ry Check idler switch operation and replace if necessary Check motor spins freely and check windings Replace if necessary Replace door switch No heat Selector set on No Heat Fluff No power to terminal A on the timer No motor operation No Power from Terminal 16 on the selector The safety inlet or drum outlet thermostat failure The elements are open circuit electric model only No gas valve operation...

Page 43: ...a restriction Check behind sensing bars for lint build up Check sensing bars are clean of detergent or any residues Replace PCB Check power is supplied to the timer motor terminals D and T on the timer Replace the timer Check motor is getting full power Replace the motor Replace drum felt Noisy operation Worn drum rear bearing Idler pulley noisy Loose or damaged fan Worn front bearing slides Remov...

Page 44: ...479536 44 Fault Cause Repair Black marks on clothes Reaction with front bearings See technical bulletin below Note Drum felt is now supplied with this kit ...

Page 45: ...479536 45 7 FLOW CHARTS 7 1 Electric Flow Chart ...

Page 46: ...479536 46 7 2 Gas Flow Chart ...

Page 47: ...479536 47 8 WIRING DIAGRAMS 8 1 Electric Wiring Diagram ...

Page 48: ...479536 48 8 2 Gas Wiring Diagram ...

Page 49: ...479536 49 9 SEQUENCE CHARTS 9 1 Electric Timer Sequence 9 2 Gas Timer Sequence 9 3 Electric Selector Sequence ...

Page 50: ...479536 50 9 4 Gas Selector Sequence ...

Page 51: ...479536 51 ...