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EU and EW Series Valves

Instruction Manual

August 2010

20

Figure 12. Stake the Threads of the Bore Seal Retainer

Bore Seal
METAL
PLUG
SEAL

VALVE
PLUG

FLOW DOWN

PISTON
RING

RETAINER

DEFORM THREAD TO
STAKE Bore Seal RETAINER

A6779 / IL

6.  Select an appropriate tool such as a punch and
place the tip of the tool into the hole with the body of
the tool held tangent to the outside diameter of the
retainer. Strike the tool with a hammer to rotate the
retainer and free it from the valve plug. Remove the
retainer from the plug.

7.  Use an appropriate tool such as a flat-blade
screwdriver to pry the Bore Seal plug seal off the
plug. Use caution to avoid scratches or other
damage to the sealing surfaces where the Bore Seal
plug seal makes contact with the valve plug 
(figure 13).

8.  Inspect the lower seating surface where the valve
plug contacts the seat ring for wear or damage
which would prevent proper operation of the valve.
Also, inspect the upper seating surface inside the
cage where the Bore Seal plug seal contacts the
cage, and inspect the sealing surface where the
Bore Seal plug seal makes contact with the plug
(figure 13).

9.  Replace or repair trim parts according to the
following procedure for lapping metal seats,
remachining metal seats, or other valve plug
maintenance procedures as appropriate.

Lapping Metal Seats 
(Bore Seal Constructions)

Before installing a new Bore Seal plug seal, lap the
lower seating surface (valve plug to seat ring, 

Figure 13. Lower (Valve Plug to Seat Ring) and Upper 

(Bore Seal to Cage) Seating Surfaces

NOTE:

        UPPER SEATING SURFACE IS THE AREA OF
CONTACT BETWEEN THE BORE SEAL METAL
PLUG SEAL AND THE CAGE.

PLUG

CAGE

SEAT
RING

UPPER SEATING SURFACE

LOWER SEATING SURFACE

A6780 / IL

1

1

PISTON
RING

RETAINER

CAGE

BORE SEAL

PLUG

SEATING AREA

figure 13) following appropriate procedures in the
Lapping Seats section of this manual.

Remachining Metal Seats 
(Bore Seal Constructions)

A valve plug with a Bore Seal metal plug seal
features two seating surfaces. One seating surface
is found where the valve plug contacts the seat ring.
The second seating surface is found where the Bore
Seal contacts the upper seating surface in the cage.
The cage does not require any machining, even
when the plug and / or seat ring have been
machined.

Trim Replacement (Bore Seal
Constructions)

1.  Apply a suitable high-temperature lubricant to the
inside diameter of the Bore Seal plug seal. Also,
lubricate the outside diameter of the valve plug
where the Bore Seal plug seal must be pressed into
the proper sealing position (figure 10).

Summary of Contents for EUD

Page 1: ...20 CL150 through 600 Fisher EUD EUT EUT 2 EWD EWT and EWT 2 valves and the NPS 16 and 20 x 16 CL900 EUD EUT 2 EWD and EWT 2 valves Size designations such as NPS 20 x 16 are end connection size x nomi...

Page 2: ...vitrol Trim Class V EUT EUT 2 EWT and EWT 2 with Soft Metal Seats Class V Shutoff Classifications per ANSI FCI 70 2 and IEC 60534 4 continued EUD and EWD with Metal Seats Standard Class III Optional C...

Page 3: ...instruction manual and in any applicable standard limitations should not be exceeded Description All valve types covered in this manual EUD EUT EUT 2 EWD EWT and EWT 2 valves can be used for either th...

Page 4: ...the valve is part of a complete control valve assembly Installation WARNING To avoid personal injury or property damage resulting from the sudden release of pressure do not install the valve assembly...

Page 5: ...rtical above the valve Other positions may result in uneven valve plug and cage wear and in improper operation Support the actuator if it is not installed in the vertical position For more information...

Page 6: ...that the above measures stay in effect while you work on the equipment D The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline P...

Page 7: ...tion or other packings that require lubrication it will be installed in place of the 1 4 NPT pipe plug key 14 figure 5 Use a silicon base lubricant To operate the lubricator turn the cap screw clockwi...

Page 8: ...ew valve stem is critical for making a good packing seal If the leakage comes from the outside diameter of the packing it is possible that the leakage is caused by nicks or scratches around the packin...

Page 9: ...e that the valve body fluid pressure has been relieved 4 Hex nuts key 16 figures 7 or 8 attach the bonnet to the valve body Loosen these nuts or cap screws approximately 3 mm 1 8 inch Then loosen the...

Page 10: ...could cause packing box leakage or damage to the new packing If the surface condition cannot be improved by light sanding or honing with a tool similar to an automotive brake cylinder hone replace the...

Page 11: ...nd for making a seal with the seal ring key 28 The seating surfaces of the valve plug key 2 and seat ring key 9 are critical for proper shutoff Assume all these parts are in good condition and protect...

Page 12: ...ricant Then gently stretch the seal ring and work it over the top edge of the valve plug Give the PTFE material in the seal ring time to cold flow during the stretching procedure Avoid jerking sharply...

Page 13: ...at ring to the cage using minimal heat Two welds 6 mm 1 4 inch long and 180 degrees apart are required Install the seat ring seal ring key 6 so that its open side faces the valve stem for Cavitrol III...

Page 14: ...e valve body Remove the temporary screws or bolts Secure the seat ring key 9 with the cap screws key 49 Tighten the cap screws in a criss cross pattern to a torque of 39 NSm 29 lbfSft for NPS 12 and 1...

Page 15: ...icate the outside diameter of the seat ring seal ring with lithium grease 3 Slide the valve plug key 2 and stem assembly into the cage For valves with a seal ring make sure the valve plug seal ring ke...

Page 16: ...EU and EW Series Valves Instruction Manual August 2010 16 Figure 9 Typical Fisher EUT or EWT Valve with HTS1 Option...

Page 17: ...ing the following instructions CAUTION To avoid leakage when the valve is returned to service use appropriate methods and materials to protect all sealing surfaces of the new trim parts while assembli...

Page 18: ...t to the threads on the plug Then place the Bore Seal retainer onto the plug and tighten the retainer using an appropriate tool such as a strap wrench For flow down constructions skip to step 7 6 Remo...

Page 19: ...ce applied and the valve plug fully seated align the actuator travel indicator scale with the lower end of valve travel Refer to the appropriate actuator instruction manual for information on this pro...

Page 20: ...ng to the following procedure for lapping metal seats remachining metal seats or other valve plug maintenance procedures as appropriate Lapping Metal Seats Bore Seal Constructions Before installing a...

Page 21: ...erosion the valve plug must be initially seated with sufficient force to overcome the resistance of the Bore Seal and contact the seat ring You can correctly seat the valve plug by using the same for...

Page 22: ...g EUT 2 and EWT 2 valves only 28 Piston Ring 2 req d EUD and EWD valves only 49 Cap Screw EUD EWD EUT and EWT valves only 219 PEEK Anti extrusion ring EUT and EWT valves only Bonnet 1 Valve Bonnet 3 P...

Page 23: ...EU and EW Series Valves Instruction Manual August 2010 23 Figure 14 Typical Fisher WhisperFlo Trims EWD EUD EWT EWT 2 EUT 2 CAP SCREW SEAT RING WhisperFlo CAGE CAGE RETAINER BONNET...

Page 24: ...st We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities a...

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