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EU and EW Series Valves

Instruction Manual

August 2010

21

2.  Orient the Bore Seal plug seal for correct sealing
action based on the process fluid flow direction
through the valve.

D

The open interior of the Bore Seal plug seal

must face up in a valve with flow-up construction
(figure 10).

D

The open interior of the Bore Seal plug seal

must face down in a valve with flow-down
construction (figure 10).

3.  Place the Bore Seal plug seal over the top of the
valve plug. The retainer will help guide the Bore Seal
down onto the plug. Do not force the Bore Seal over
the plug. For flow down constructions, skip to step 5.

4.  An installation tool (see table 5) must be inserted
into the Bore Seal prior to using the retainer to guide
it down the plug.

5.  Apply a suitable high-temperature lubricant to the
threads on the plug. Then, place the Bore Seal
retainer onto the plug and tighten the retainer using
an appropriate tool such as a strap wrench. For flow
down constructions, skip to step 7.

6.  Remove the retainer and then the installation
tool. Place the Bore Seal retainer back onto the plug
and tighten the retainer using an appropriate tool
such as a strap wrench.

7.  Using an appropriate tool such as a center
punch, stake the threads on top of the plug in one
place (figure 12) to secure the Bore Seal retainer.

8.  Replace the piston ring(s) following instructions in
the Trim Replacement section of this manual.

9.  Return the seat ring, cage, plug/retainer
assembly, and stem to the valve body and
completely reassemble the valve package following
the appropriate instructions in the Trim Replacement
section of this manual.

CAUTION

To avoid excessive leakage and seat
erosion, the valve plug must be
initially seated with sufficient force to
overcome the resistance of the Bore
Seal and contact the seat ring. You can
correctly seat the valve plug by using
the same force calculated for full load
when sizing your actuator. With no
pressure drop across the valve, this

force will adequately drive the valve
plug to the seat ring, thus giving the
Bore Seal a predetermined permanent
set.

With full actuator force applied and the
valve plug fully seated, align the
actuator travel indicator scale with the
lower end of valve travel. Refer to the
appropriate actuator instruction
manual for information on this
procedure.

Parts Ordering

Each body-bonnet assembly is assigned a serial
number, which can be found on the valve. This same
number also appears on the actuator nameplate
when the valve is shipped from the factory as part of
a control valve assembly. Refer to the serial number
when contacting your Emerson Process
Management sales office for technical assistance.
When ordering replacement parts, refer to the serial
number and to the key number and part name from
the following list. Specify the desired material, if
known. Part numbers are shown for packing box
parts. Specify the part number if you are ordering
packing parts.

WARNING

Use only genuine Fisher replacement
parts. Components that are not
supplied by Emerson Process
Management should not, under any
circumstances, be used in any Fisher
valve, because they may void your
warranty, might adversely affect the
performance of the valve, and could
cause personal injury and property
damage.

Note

Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assumes responsibility for the
selection, use, or maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end user.

Summary of Contents for EUD

Page 1: ...20 CL150 through 600 Fisher EUD EUT EUT 2 EWD EWT and EWT 2 valves and the NPS 16 and 20 x 16 CL900 EUD EUT 2 EWD and EWT 2 valves Size designations such as NPS 20 x 16 are end connection size x nomi...

Page 2: ...vitrol Trim Class V EUT EUT 2 EWT and EWT 2 with Soft Metal Seats Class V Shutoff Classifications per ANSI FCI 70 2 and IEC 60534 4 continued EUD and EWD with Metal Seats Standard Class III Optional C...

Page 3: ...instruction manual and in any applicable standard limitations should not be exceeded Description All valve types covered in this manual EUD EUT EUT 2 EWD EWT and EWT 2 valves can be used for either th...

Page 4: ...the valve is part of a complete control valve assembly Installation WARNING To avoid personal injury or property damage resulting from the sudden release of pressure do not install the valve assembly...

Page 5: ...rtical above the valve Other positions may result in uneven valve plug and cage wear and in improper operation Support the actuator if it is not installed in the vertical position For more information...

Page 6: ...that the above measures stay in effect while you work on the equipment D The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline P...

Page 7: ...tion or other packings that require lubrication it will be installed in place of the 1 4 NPT pipe plug key 14 figure 5 Use a silicon base lubricant To operate the lubricator turn the cap screw clockwi...

Page 8: ...ew valve stem is critical for making a good packing seal If the leakage comes from the outside diameter of the packing it is possible that the leakage is caused by nicks or scratches around the packin...

Page 9: ...e that the valve body fluid pressure has been relieved 4 Hex nuts key 16 figures 7 or 8 attach the bonnet to the valve body Loosen these nuts or cap screws approximately 3 mm 1 8 inch Then loosen the...

Page 10: ...could cause packing box leakage or damage to the new packing If the surface condition cannot be improved by light sanding or honing with a tool similar to an automotive brake cylinder hone replace the...

Page 11: ...nd for making a seal with the seal ring key 28 The seating surfaces of the valve plug key 2 and seat ring key 9 are critical for proper shutoff Assume all these parts are in good condition and protect...

Page 12: ...ricant Then gently stretch the seal ring and work it over the top edge of the valve plug Give the PTFE material in the seal ring time to cold flow during the stretching procedure Avoid jerking sharply...

Page 13: ...at ring to the cage using minimal heat Two welds 6 mm 1 4 inch long and 180 degrees apart are required Install the seat ring seal ring key 6 so that its open side faces the valve stem for Cavitrol III...

Page 14: ...e valve body Remove the temporary screws or bolts Secure the seat ring key 9 with the cap screws key 49 Tighten the cap screws in a criss cross pattern to a torque of 39 NSm 29 lbfSft for NPS 12 and 1...

Page 15: ...icate the outside diameter of the seat ring seal ring with lithium grease 3 Slide the valve plug key 2 and stem assembly into the cage For valves with a seal ring make sure the valve plug seal ring ke...

Page 16: ...EU and EW Series Valves Instruction Manual August 2010 16 Figure 9 Typical Fisher EUT or EWT Valve with HTS1 Option...

Page 17: ...ing the following instructions CAUTION To avoid leakage when the valve is returned to service use appropriate methods and materials to protect all sealing surfaces of the new trim parts while assembli...

Page 18: ...t to the threads on the plug Then place the Bore Seal retainer onto the plug and tighten the retainer using an appropriate tool such as a strap wrench For flow down constructions skip to step 7 6 Remo...

Page 19: ...ce applied and the valve plug fully seated align the actuator travel indicator scale with the lower end of valve travel Refer to the appropriate actuator instruction manual for information on this pro...

Page 20: ...ng to the following procedure for lapping metal seats remachining metal seats or other valve plug maintenance procedures as appropriate Lapping Metal Seats Bore Seal Constructions Before installing a...

Page 21: ...erosion the valve plug must be initially seated with sufficient force to overcome the resistance of the Bore Seal and contact the seat ring You can correctly seat the valve plug by using the same for...

Page 22: ...g EUT 2 and EWT 2 valves only 28 Piston Ring 2 req d EUD and EWD valves only 49 Cap Screw EUD EWD EUT and EWT valves only 219 PEEK Anti extrusion ring EUT and EWT valves only Bonnet 1 Valve Bonnet 3 P...

Page 23: ...EU and EW Series Valves Instruction Manual August 2010 23 Figure 14 Typical Fisher WhisperFlo Trims EWD EUD EWT EWT 2 EUT 2 CAP SCREW SEAT RING WhisperFlo CAGE CAGE RETAINER BONNET...

Page 24: ...st We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities a...

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