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Lit. No. 94196/94197/94198, Rev. 05 

November 1, 2010

SAFETY INFORMATION

SAFETY PRECAUTIONS

Improper installation and operation could cause 
personal injury and/or equipment and property damage. 
Read and understand labels and the Owner's Manual 
before installing, operating or making adjustments.

 WARNING

•  Driver to keep bystanders minimum of 

25 feet away from operating spreader.

•  Before working with the spreader, secure all 

loose-

fi

 tting clothing and unrestrained hair.

•  Before operating the spreader, verify all 

safety guards are in place.

•  Before servicing the spreader, wait for 

conveyor and spinner to stop.

•  Do not climb into or ride on spreader.

 WARNING

Overloading could result in an accident or 
damage. Do not exceed GVWR or GAWR 
ratings as found on the driver-side door 
cornerpost of the vehicle. See Loading 
Section to determine maximum volumes of 
spreading material.

 WARNING

Do not install the control for this product in 
the deployment path of an air bag. Refer to 
vehicle manufacturer's manual for air bag 
deployment area(s).

 CAUTION

If rear directional, CHMSL light or brake 
stoplights are obstructed by the spreader, the 
lights shall be relocated, or auxiliary directional 
or brake stoplights shall be installed.

 CAUTION

During the hopper spreader installation 
we recommend the addition of an OSHA 
compliant Backup Alarm. This alarm is 
required for OSHA governed employers.

 CAUTION

•  Do not operate a spreader in need of 

maintenance.

•  Before operating the spreader, reassemble 

any parts or hardware removed for cleaning 
or adjusting.

•  Before operating the spreader, remove 

materials such as cleaning rags, brushes, 
and hand tools from the spreader.

•  While operating the spreader, use auxiliary 

warning lights, except when prohibited by law.

•  Tighten all fasteners according to the 

Torque Chart. Refer to Torque Chart for the 
recommended torque values.

 CAUTION

Disconnect electric and/or hydraulic power 
and tag out if required before servicing or 
performing maintenance.

 CAUTION

DO NOT leave unused material in hopper. 
Material can freeze or solidify, causing unit to not 
work properly. Empty and clean after each use.

NOTE: Lubricate grease 

fi

 ttings after each use. 

Use a good quality multipurpose grease.

PERSONAL SAFETY

•  Remove ignition key and put the vehicle in park or 

in gear to prevent others from starting the vehicle 
during installation or service.

•  Wear only snug-

fi

 tting clothing while working on 

your vehicle or spreader.

•  Do not wear jewelry or a necktie, and secure long 

hair.

•  Wear safety goggles to protect your eyes from 

battery acid, gasoline, dirt and dust.

•  Avoid touching hot surfaces such as the engine, 

radiator, hoses and exhaust pipes.

•  Always have a 

fi

 re extinguisher rated BC handy, 

for 

fl

 ammable liquids and electrical 

fi

 res.

Summary of Contents for POLY-CASTER 78001

Page 1: ...r 1 2010 Lit No 94197 Rev 05 POLY CASTER Hopper Spreader 78001 78004 78007 Owner s Manual This manual is for FISHER POLY CASTER Hopper Spreaders with serial numbers beginning with 090528 and higher CA...

Page 2: ......

Page 3: ...ns 10 Determining Vehicle Payload 10 Determining Vehicle Payload Worksheet 11 MOUNTING THE SPREADER 12 OPERATING THE SPREADER CAB CONTROL 15 Starting and Stopping the Motor 15 Adjusting Spinner Convey...

Page 4: ......

Page 5: ...__________ Serial ______________________ Length ________________________ Weight __________________ lb kg _________________ This manual has been prepared to acquaint you with the safety information ope...

Page 6: ...Owner s Manual before operating or servicing spreader Empty and clean spreader after every use CAUTION WARNING 68584 SAFETY INFORMATION WARNING CAUTION LABELS Please become familiar with the Warning a...

Page 7: ...we recommend the addition of an OSHA compliant Backup Alarm This alarm is required for OSHA governed employers CAUTION Do not operate a spreader in need of maintenance Before operating the spreader re...

Page 8: ...60 M 8 17 M 14 95 M 10 35 M 16 155 These torque values apply to fasteners except those noted in the instruction CAUTION Batteries normally produce explosive gases which can cause personal injury Ther...

Page 9: ...NG Overloading could result in an accident or damage Do not exceed GVWR or GAWR as found on the driver side cornerpost of vehicle WARNING New untitled vehicle installation of a spreader requires Natio...

Page 10: ...the GVWR to determine the available material payload 6 Obtain the weight per cubic yard lb cu yd of the desired material Divide the weight into the payload to determine the maximum volume of material...

Page 11: ...r Front Gross Axle Weight Rating FGAWR lb Rear Gross Axle Weight Rating RGAWR lb Gross Vehicle Weight Rating GVWR lb 8600 Gross Vehicle Weight empty lb 6500 Payload Available lb 2100 Material Density...

Page 12: ...e supplied bars to the correct length c Attach them to the sill brackets using the supplied hardware as shown MOUNTING THE SPREADER 4 The spreader can be moved into the truck bed either by lifting the...

Page 13: ...holdling the wire harness to the conveyor chain Connect the vehicle side harness to the hopper side harness 11 Assemble the material deflectors to the sill a Loosen both carriage bolts for the bearing...

Page 14: ...EADER 12 To assemble the chute to the spreader a Select the height for the chute assembly The upper chute position using lower two slots is typically used for pickup truck installations b Remove the e...

Page 15: ...e motors will stop START BLAST Button OFF Button Emergency Stop Spinner Speed Dial Conveyor Speed Dial Diagnostic Indicator Light ADJUSTING SPINNER CONVEYOR SPEED The speed setting can be adjusted whe...

Page 16: ...nication between spreader module and cab control Vehicle cable assembly is disconnected or faulty 2 Empty Hopper Spreader is empty or material has bridge in the hopper 3 Conveyor Over Current Over 70...

Page 17: ...n handles located on the corner legs or by sliding the spreader out of the truck bed onto the ground 2 To remove the spreader from the truck without a lifting device first make sure all material has b...

Page 18: ...etween the sprockets GREASE FITTINGS To keep your spreader running smoothly observe the following recommendations Lubricate grease fittings after each use and at the end of each season DRIVE BELT AND...

Page 19: ...ace Apply dielectric grease on all electrical connections to prevent corrosion at the beginning and end of the season and after each use Lubricate all grease fittings with good quality multipurpose gr...

Page 20: ...all electrical connections to prevent corrosion Lubricate all grease fittings with good quality multipurpose grease Oil or paint all bare metal surfaces RECYCLE When your spreader has performed its u...

Page 21: ...ir Cable 4 ga Red 18 ga Black 4 ga Black Wiring Harness Wiring Harness Vehicle Spreader To Vehicle CHMSL Signal To Vehicle Park Light Tap if License Plate Light Kit Optional is installed Battery 100 A...

Page 22: ...cab control by turning the power OFF Depress the START BLAST switch to resume operation 2 Wire harness is damaged or has an open circuit between cab control and spreader 2a Check plug connections at c...

Page 23: ...not turn when input shaft turns 5 Conveyor sprockets are not secured to shafts 5 Replace missing cap screws and nuts Replace shafts or sprockets if damaged 6 Conveyor pintle chain is loose or damaged...

Page 24: ...n or design details and furnish equipment when so altered without reference to illustrations or specifications used Fisher Engineering or the vehicle manufacturer may require or recommend optional equ...

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