Fitness Quest Brutus 655, Owner'S Manual

Page 1: ...655 HOME GYM ...

Page 2: ...t strength training and aerobic exercise tones and conditions the muscles we use every day to stand walk lift and turn It can actually transform our body composition by reducing body fat and increasing the proportion of lean muscle in our bodies Be sure to read through this Owner s Manual carefully It is the authoritative source of information about your Brutus 655 Home Gym Retain this manual for ...

Page 3: ...st have medical approval before using this machine and should be under close supervision when using any exercise equipment Use this machine only for its intended use as described in this manual Do not use attachments not recommended by the manufacturer Do not put hands feet or any foreign objects on or near this machine when in use by others Always use this machine on a level surface Never operate...

Page 4: ...ng Missing or Defective Parts When ordering parts always provide the following information 1 NAME MAILING ADDRESS AND TELEPHONE NUMBER 2 DATE OF PURCHASE 3 WHERE PRODUCT IS PURCHASED NAME OF RETAIL STORE CITY 4 MODEL NUMBER EHG00655 5 PART ORDER NUMBER AND DESCRIPTION All details depicted in this Owner s Manual and of the product itself are subject to change without notice BOX 1 of 6 Weight 179 lb...

Page 5: ...ING 70 3 4 BUSHING 61 5 8 x7 3 4 SHAFT BAR 60 5 8 x5 3 4 SHAFT BAR mm 48 M8X25 HEX BOLT 53 3 8 x2 5 8 HEX BOLT 52 M8X63 HEX BOLT 50 3 8 x3 4 HEX BOLT 49 M8X15 HEX BOLT 69 M8mmLOCKNUT 47 M10x25mm SCREW Hardware Illustrations Page 1 ...

Page 6: ...6 59 3 8 x6 1 8 HEX BOLT 58 3 8 x5 1 8 HEX BOLT 57 3 8 x4 1 2 HEX BOLT mm 56 3 8 x3 1 2 HEX BOLT 65 5 8 WASHER 66 5 8 LOCKNUT Hardware Illustrations Page 2 ...

Page 7: ...ON FRAME 16 CONNECTOR 13 RIGHT SEAT CUSHION FRAME 19 RIGHT PRESS 11 RIGHT TOP CROSS FRAME 8 CENTER BASE TUBE B 1 RIGHT BASE BEAM 36 SHROUD 9 GUIDE ROD 14 LEG EXTENSION 10 TOP CROSS FRAME BEAM 6 LEFT BASE TUBE A 7 CENTER BASE FRAME FRAME TUBE 17 FOAM ROD 18 SEAT CUSHION 21 ADJUST TUBE PLATE 22 FOOT CROSS FRAME ARM Parts Identification Page 1 ...

Page 8: ...E 33 LEFT BENCH PRESS FRAME 35 STOP ROD 42 WEIGHT SELECTION ROD A 31 RIGHT BACKREST CUSHION 34 LEFT PRESS ARM 28 RIGHT BUTTERFLY ARM 25 BUTTERFLY EXTENSION 30 LEFT BUTTERFLY ARM 39 DOUBLE PULLEY BRACKET A 40 DOUBLE PULLEY BRACKET B 24 SAFETY CLASP 26 HANDLE 38 CURL BAR 27 RIGHT ADJUSTABLE PLATE 43 WEIGHT SELECTION ROD B 44 WAIST BAND ...

Page 9: ...CHAIN HOOK 84 LONG FOAM GRIPS 71 2 SQUARE END PLUG 93 UPPER CABLE 94 LEG CABLE 80 PRESS BAR PIN 82 RUBBER DONUT 83 FOAM ROLL 76 PULLEY 73 1 x2 END PLUG 81 2 SQUARE RUBBER BUMPER 85 SHORT FOAM GRIPS 79 WEIGHT 77 TOP PLATE 72 2 SQUARE END CAP 78 7 16 ALLEN CAP SCREW 87 BUSHING PLASTIC A 88 BUSHING PLASTIC B 89 POP PIN 55 PRESS CABLE ...

Page 10: ... Backrest Cushion 42 1 Weight Selection Rod A 43 1 Weight Selection Rod B 44 1 Waist Band 45 1 Ankle Strap 46 12 13mm Bushing 47 3 M10 x 25mm Screw 48 3 M8 x 25mm Hex Bolt Item Q ty Part Name 49 8 M8 x 15mm Hex Bolt 50 18 3 8 x 3 4 Hex Bolt 51 15 3 8 x 2 Hex Bolt 52 4 M8 x 63mm Hex Bolt 53 7 3 8 x 2 5 8 Hex Bolt 54 25 3 8 x 3 Hex Bolt 55 1 Press Cable 56 3 3 8 x 3 1 2 Hex Bolt 57 5 3 8 x 4 1 2 Hex...

Page 11: ...11 NOTES ...

Page 12: ...ER BASE TUBE B has been attached Slide RIGHT VERTICAL FRAME 3 onto RIGHT BASE BEAM 1 and attach with CENTER BASE TUBE B 8 using 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Slide LEFT VERTICAL FRAME 5 onto LEFT BASE BEAM 6 and attach with CENTER BASE TUBE B 8 using 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Tighten 3 8 LOCKNUTS 67 attached in Step 2 Attach RIGHT OBLIQUE FRA...

Page 13: ...AM 5 LEFT VERTICAL FRAME 6 LEFT BASE BEAM 4 LEFT OBLIQUE FRAME 67 3 8 LOCKNUT 7 CENTER BASETUBE A 62 3 8 WASHER 53 3 8 x 2 5 8 HEX BOLT 2 RIGHT OBLIQUE FRAME 8 CENTER BASETUBE B 71 2 SQUARE END PLUG 71 2 SQUARE END PLUG 71 2 SQUARE END PLUG 62 3 8 WASHER 67 3 8 LOCKNUT 53 3 8 x 2 5 8 HEX BOLT ...

Page 14: ...nter of 19 high WEIGHT 79 stack WARNING Someone will need to hold this stack until Step 21 is com pleted Slide TOP PLATES 77 onto both WEIGHT 79 stacks Fasten TOP PLATES 77 through top hole of WEIGHT SELECTOR RODS 42 43 with 7 16 ALLEN CAP SCREW 78 Thread PRESS CABLES 55 into WEIGHT SELECTOR RODS 42 43 Insert PRESS BAR PIN 80 into de sired SLOT in WEIGHTS 79 and through WEIGHT SELECTOR RODS 42 43 ...

Page 15: ... RIGHT and 12 LEFT Attach RIGHT TOP CROSS FRAME 11 to RIGHT OBLIQUE FRAME 2 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach LEFT TOP CROSS FRAME 12 to LEFT OBLIQUE FRAME 4 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 11 RIGHT TOP CROSS FRAME 12 LEFT TOP CROSS FRAME 53 3 8 x 2 5 8 HEX BOLT 62 3 8 WASHER 62 3 8 WASHER 53 3 8 x 2 5 8 HEX BOLT 62 3 8 WASHER ...

Page 16: ... FRAME 11 LEFT TOP CROSS FRAME 4 and TOP CROSS FRAME 10 to RIGHT VERTICAL FRAME 3 and LEFT VERTICAL FRAME with 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 11 RIGHT TOP CROSS FRAME 10 TOP CROSS FRAME SHROUD BRACKET 71 2 SQUARE END PLUG 3 RIGHT VERTICAL FRAME 5 LEFT VERTICAL FRAME 71 2 SQUARE END PLUG 12 LEFT TOP CROSS FRAME 9 GUIDE ROD 54 3 8 x 3 HEX BOLT 54 3 8 x 3 HEX BOLT 67 3 8 LOCK...

Page 17: ...X BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach SEAT CUSHION 18 to RIGHT SEAT CUSHION FRAME 13 with M8 x 15mm HEX BOLTS 49 and M8 WASHERS 64 81 2 SQUARE RUBBER BUMPER 47 M10 x 25mm SCREW 13 RIGHT SEAT CUSHION FRAME 81 2 SQUARE RUBBER BUMPER 2 RIGHT OBLIQUE FRAME 53 3 8 x 2 5 8 HEX BOLT 62 3 8 WASHER 67 3 8 LOCKNUT 62 3 8 WASHER 18 SEAT CUSHION 49 M8 x 15mm HEX BOLT 64 M8 WASHER 64 M8 WASHER F...

Page 18: ...id soap applied to FOAM RODS 17 will help FOAM ROLLS 83 slide on easier Slide one FOAM ROLL onto one end of FOAM ROD insert one FOAM ROD through RIGHT SEAT CUSHION FRAME 13 and the other through the LEG EXTENSION FRAME 14 and slide other FOAM ROLL onto other end 53 3 8 x 2 5 8 HEX BOLT 71 2 SQUARE END PLUG 67 3 8 LOCKNUT 14 LEG EXTENSION FRAME 76 PULLEY 62 3 8 WASHER 13 RIGHT SEAT CUSHION FRAME 71...

Page 19: ...2 into ends of CONNECTOR TUBES 16 Attach CONNECTOR TUBES 16 to LEFT SEAT CUSHION FRAME 15 and LEFT BASE BEAM 6 with 3 8 x 4 1 2 HEX BOLTS 57 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 81 2 SQUARE RUBBER BUMPER 47 M10 x 25mm SCREW 67 3 8 LOCKNUT 62 3 8 WASHER 18 SEAT CUSHION 49 M8 x 15mm HEX BOLT 64 M8 WASHER 53 3 8 x 2 5 8 HEX BOLT 4 LEFT OBLIQUE FRAME 15 LEFT SEAT CUSHION FRAME 73 1 x 2 END PLUG 16 CONNE...

Page 20: ...and 3 8 LOCKNUT 67 Attach RIGHT BENCH PRESS FRAME 20 to RIGHT BASE BEAM 1 with 5 8 x 7 3 4 SHAFT BAR 61 5 8 WASHERS 65 and 5 8 LOCKNUTS 66 Attach RIGHT PRESS ARM 19 to RIGHT BENCH PRESS FRAME 20 with 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Push 1 ROUND END PLUGS 74 into ends of RIGHT PRESS ARM 19 and slide 2 SQUARE END CAPS 72 over ends NOTE Liquid soap applied to RIGHT PRESS ARM 1...

Page 21: ...RAME 76 PULLEY 59 3 8 x 6 1 8 HEX BOLT 62 3 8 WASHER 61 5 8 x 7 3 4 SHAFT BAR 65 5 8 WASHER 1 RIGHT BASE BEAM 67 3 8 LOCKNUT 66 5 8 LOCKNUT 62 3 8 WASHER 62 3 8 WASHER 67 3 8 LOCKNUT 62 3 8 WASHER 66 5 8 LOCKNUT 65 5 8 WASHER 54 3 8 x 3 HEX BOLT 74 1 ROUND END PLUG 19 RIGHT PRESS ARM 72 2 SQUARE END CAP 84 LONG FOAM GRIP 62 3 8 WASHER ...

Page 22: ...67 Attach ADJUST TUBE 21 to FOOT PLATE 22 with 3 8 x 2 5 8 HEX BOLTS 53 and 3 8 WASHERS 62 Attach ADJUST TUBE 21 at desired position to LEG PRESS SUPPORT 23 with SAFETY CLASP 24 Push 2 SQAURE END PLUG 71 into end of ADJUST TUBE 21 62 3 8 WASHER 67 3 8 LOCKNUT 24 SAFETY CLASP 41 LEFT BACKREST CUSHION 4 LEFT OBLIQUE FRAME 53 3 8 x 2 5 8 HEX BOLT 88 PLASTIC BUSHING B 6 LEFT BASE BEAM 71 2 SQUARE END ...

Page 23: ...23 NOTES ...

Page 24: ... ADJUSTABLE PLATE 27 BUTTERFLY EXTENSION 25 and fasten with 5 8 WASHER 65 and 5 8 LOCKNUT 66 NOTE Do not overtighten RIGHT BUTTERFLY ARM must pivot freely Insert LEFT BUTTERFLY ARM 30 through LEFT ADJUSTABLE PLATE 29 BUTTERFLY EX TENSION 25 and fasten with 5 8 WASHER 65 and 5 8 LOCKNUT 66 NOTE Do not overtighten LEFT BUTTERFLY ARM must pivot freely NOTE Liquid soap applied to HANDLES 26 will help ...

Page 25: ... END PLUG 25 BUTTERFLY EXTENSION 56 3 8 x 3 1 2 HEX BOLT 62 3 8 WASHER 62 3 8 WASHER 67 3 8 LOCKNUT 67 3 8 LOCKNUT 26 HANDLE 28 RIGHT BUTTERFLY ARM 30 LEFT BUTTERFLY ARM 66 5 8 LOCKNUT 65 5 8 WASHER 29 LEFT ADJUSTABLE PLATE 27 RIGHT ADJUSTABLE PLATE 70 3 4 BUSHING 86 HAND GRIP 26 HANDLE 74 1 ROUND END PLUG 87 PLASTIC BUSHING A 48 M8 x 25mm HEX BOLT 75 2 ROUND END PLUG 89 POP PIN 86 HAND GRIP 63 3 ...

Page 26: ...ttach LEFT PRESS ARM 34 to LEFT BENCH PRESS FRAME 33 with 3 8 x 3 HEX BOLT 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Push 1 ROUND END PLUGS 74 into ends of LEFT PRESS ARM 34 and slide 2 SQUARE END CAPS 72 over ends NOTE Liquid soap applied to LEFT PRESS ARM 34 will help SHORT FOAM GRIPS 85 slide on easier Slide SHORT FOAM GRIPS onto ends of LEFT PRESS ARM until flush with end 73 1 x 2 END PLUG 33 LEFT...

Page 27: ...LOT at bottom to TOP CROSS FRAME 10 and CENTER BRACE TUBE B 8 using 3 8 x 3 4 HEX BOLTS 50 and 3 8 WASHERS 62 FIGURE 12 36 SHROUD 62 3 8 WASHER 50 3 8 x 3 4 HEX BOLT SLOT 62 3 8 WASHER 50 3 8 x 3 4 HEX BOLT 10 TOP CROSS FRAME 8 CENTER BRACE TUBE B ...

Page 28: ...8 x 3 1 2 HEX BOLT 56 3 8 WASH ERS 62 and 3 8 LOCKNUT 67 Attach one end of SQUAT CABLE 68 to CABLE LOCK on LEFT BASE BEAM 6 with M8 x 25mm HEX BOLT 48 M8 WASHERS 64 and M8 LOCKNUT 69 The other end of the SQUAT CABLE 68 can be inserted around all remaining PULLEYS 76 as shown in FIGURE 13 and DETAIL Follow the cable route starting at position A and ending with position K Attach CHAIN 91 to end of S...

Page 29: ...DOUBLE BRACKET SLOT SINGLE BRACKET A B C D E F G H I J 57 3 8 x 4 1 2 HEX BOLT 4 LEFT OBLIQUE FRAME 68 SQUAT CABLE CABLE LOCK 6 LEFT BASE BEAM 53 3 8 x 2 5 8 HEX BOLT 76 PULLEY K 62 3 8 WASHER 67 3 8 LOCKNUT 62 3 8 WASHER SINGLE BRACKET SINGLE BRACKET SINGLE BRACKET 46 13mm BUSHING 67 3 8 LOCKNUT 62 3 8 WASHER ...

Page 30: ...d 3 8 LOCKNUT 67 Attach a PULLEY 76 to one side of DOUBLE PULLEY BRACKET A 39 and one side of DOUBLE PULLEY BRACKET B 40 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Insert EYE END of LEG CABLE 94 under PULLEY 76 in LEG EXTENSION FRAME 14 and then insert around all remaining PULLEYS as shown in FIGURE 14 and DETAIL Follow the cable route starting at position A and ending with positio...

Page 31: ...ND DOUBLE BRACKET SLOT SINGLE BRACKET A B C D G 94 LEG CABLE 76 PULLEY 20 RIGHT BENCH PRESS FRAME 2 RIGHT OBLIQUE FRAME SINGLE BRACKET SINGLE BRACKET 39 DOUBLE PULLEY BRACKET A 40 DOUBLE PULLEY BRACKET B 14 LEG EXTENSION FRAME E F H I J K L M N FIGURE 14 ...

Page 32: ...PPER CABLE 93 in groove of PULLEY 76 and attach to DOUBLE PULLEY BRACKET A 39 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach PULLEY 76 to DOUBLE PULLEY BRACKET B 40 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Attach one end of BUTTERFLY CABLE 92 to either ADJUSTABLE PLATE 27 RIGHT or 29 LEFT with M8 x 25mm HEX BOLT 48 M8 WASHERS 64 and M8 LOCKNUT 69 Insert BUTTER...

Page 33: ...R 46 13mm BUSHING 67 3 8 LOCKNUT 2 RIGHT OBLIQUE FRAME 40 DOUBLE PULLEY BRACKET B 92 BUTTERFLY CABLE 27 RIGHT ADJUSTABLE PLATE 29 LEFT ADJUSTABLE PLATE 69 M8 LOCKNUT BALL SLOT SLOT 39 DOUBLE PULLEY BRACKET A 48 M8 x 25mm HEX BOLT 32 PIVOT PULLEY BRACKET 64 M8 WASHER DETAIL 93 UPPER CABLE 92 BUTTERFLY CABLE ...

Page 34: ...own attached b CURL BAR 38 c WAIST BAND 44 shown attached d CHAIN 91 The following items can be attached to BALL end of LEG CABLE 94 with CHAIN HOOK 90 a CURL BAR 38 shown attached b CHAIN 91 c WAIST BAND 44 d ANKLE STRAP 45 not shown FIGURE 16 86 HAND GRIP 37 LAT BAR 38 CURL BAR 93 UPPER CABLE 90 CHAIN HOOK 44 WAIST BAND 94 LEG CABLE 91 CHAIN 90 CHAIN HOOK 86 HAND GRIP 86 HAND GRIP 86 HAND GRIP ...

Page 35: ...TS starting with 20lb at top weight as shown 20 lb 30 lb 40 lb 50 lb 60 lb 70 lb 80 lb 90 lb 100 lb 110 lb 120 lb 130 lb 140 lb 150 lb 20 lb 30 lb 40 lb 50 lb 60 lb 70 lb 80 lb 90 lb 100 lb 110 lb 120 lb 130 lb 140 lb 150 lb 160 lb 170 lb 180 lb 190 lb 200 lb ...

Page 36: ...eceipt You may wish to tape or staple it into this manual 1999 and 2000 Fitness Quest Inc All rights reserved Brutus is a registered trademark of Fitness Quest Inc Made in China No part of this booklet may be reproduced or utilized in any form by any means electronic mechanical or otherwise without the express written consent of the copyright holder COLOR White Revised 11 28 00 ...