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1.

1.

1.

1. Attention!

Attention!

Attention!

Attention! Before

Before

Before

Before Installation:

Installation:

Installation:

Installation:

1.1

1.1

1.1

1.1 Check

Check

Check

Check Your

Your

Your

Your Shipment

Shipment

Shipment

Shipment for

for

for

for Damage:

Damage:

Damage:

Damage:

1.1.1 Check to see that the hoist or trolley (unit) has been

delivered in good condition and that there are no visible signs
of damage. Prior to shipment from the manufacturer every
hoist and trolley is subjected to a strict quality control check.
However, unseen damage could occur during handling so it is
recommended that the customer perform the following tests.

1.1.2 Check the plug-in power cable to the hoist and/or trolley

with an Ohmmeter. The minimum resistance should be one
million Ohms as measured to ground.

1.1.3 Please check the plug-in push button and/or trolley motor

cable in the same manner.

1.2

1.2

1.2

1.2 Check

Check

Check

Check the

the

the

the Hoist

Hoist

Hoist

Hoist Load

Load

Load

Load Chain:

Chain:

Chain:

Chain:

1.2.1 Is the load chain twisted or damaged? Check to see that

the chain links that are 90

°

to the lifting sprocket have the

Welds facing (away) out.

1.2.2 Is the load chain oiled? If not, please oil it.
1.2.3 See Picture 1 for proper chain bag installation.

1.3

1.3

1.3

1.3 Electrical

Electrical

Electrical

Electrical Hookup:

Hookup:

Hookup:

Hookup:

1.3.1 The plug-in power input cable is a four wire (R, S, T&E)

SO

type cable equipped with a four-

conductor plug for your convenience. Connect the wires marked R, S and T the incoming power
source. If one of the three phases of the power source is connected to ground (Grounded Delta),
the wire marked S should be connect with the phase which is grounded.

1.3.2 The Green or E wire is the unit ground and must be securely connected to a clean-grounded

surface.

1.3.3 When installing a trolley care must be taken to see that the rail is properly grounded and the

contact surface (rail to wheel) is clean to minimize resistance.

1.4

1.4

1.4

1.4 After

After

After

After installation:

installation:

installation:

installation:

1.4.1 Check to see that the unit is phased properly. Depress the Up button, if the hook is lowered stop

immediately; disconnect the power and change phase, i.e., switch the R and T wires.

1.4.2 Test, does the hoist sound quite? If it is growling or sluggish stop immediately and disconnect the

incoming power! Check to see that the voltage is correct for this unit.

1.4.3 Test the upper and lower limit with the hoist unloaded.
1.4.4 Instruct operators to perform these three testes at the beginning of each shift.

PICTURE 1

Summary of Contents for CTS Series

Page 1: ......

Page 2: ... trolley This manual has been provided to assist you in the proper installation and operate of your new host or trolley and will provide you with important safety and operation tips The safe operation of your new hoist is your most important concern Proper operation of your hoist will increase its longevity and minimize your maintenance requirements Please study this manual thoroughly before insta...

Page 3: ... not please oil it 1 2 3 See Picture 1 for proper chain bag installation 1 3 1 3 1 3 1 3 Electrical Electrical Electrical Electrical Hookup Hookup Hookup Hookup 1 3 1 The plug in power input cable is a four wire R S T E SO type cable equipped with a four conductor plug for your convenience Connect the wires marked R S and T the incoming power source If one of the three phases of the power source i...

Page 4: ...proper manner Improper or negligent use of this equipment could result in bodily injury or death to the operator or surrounding personnel ref Picture 4 2 2 4 Do not remove the safety latch from the top or bottom hooks The safety latch is designed to secure the hook to the lifted load It can prevent the load from slipping off the hook ref Picture 5 Furthermore local and national safety laws require...

Page 5: ...3 Do not pull the hoist by the push button cable ref Picture 11 instead push the lifted load 2 2 14 Do not run the hoist into the end stops this could result in damage to the hoist and possible loss of the load ref Picture 12 2 2 15 While operating the push button please push the buttons firmly excessive jogging tapping of the push button causes high inrush currents and can result in motor overhea...

Page 6: ...fe life life life of of of of the the the the hoist hoist hoist hoist please please please please perform perform perform perform the the the the following following following following safety safety safety safety checks checks checks checks listed listed listed listed below below below below 2 3 1 Check if the push button operates properly Up is Up Down is down etc ref Picture 17 2 3 2 Check for ...

Page 7: ...ad chain twisted or damaged 3 1 6 Is the load chain clean free of corrosion and well lubricated 3 2 3 2 3 2 3 2 Monthly Monthly Monthly Monthly examination examination examination examination 3 2 1 Examination of load chain Your FITOP electric chain hoist has been furnished with special calibrated grade 80 load chains that are available through FITOP authorized dealers only The load chain must be ...

Page 8: ...adjust your brake 4 To adjust the nut which is on the brake coil assembly down to the appropriate seat 5 After adjusting please to lock the nut on the brake coil assembly 6 Then put the feeler gauge into the feeler gap to adjust the gap around 1mm 1 5mm 7 After finish the above procedure please put the feeler gauge back to the brake coil assembly 8 Closing the brake end cover of the hoist If there...

Page 9: ...aced If the shape of the width of edge changes L please change the hook immediately for safety reason 3 2 6 Examination of the chain container Does the hoist hook or load chain catch on the container Is the bag ripped or the frame bent or damaged Any other object in the container except the chain 3 2 7 Examination of the power cord and other electrical cables Are any of the electrical cables pulle...

Page 10: ... will cause the motor to overheat 4 Damaged motor 4 Check the motor windings are they grounded Hoist operates in Only one direction 1 Hoist Up motion only The 1 Check the motor brake is it releasing Measure motor O L has tripped opened the motor current draw is it correct Note due to excessive overheating Overloading or excessive jogging will cause high current draw which in tum will overheat the ...

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