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WIRE ROPE HOIST INSTRUCTION MANUAL

CONTENT

Ⅰ

．

FOREWARD

        1-1 Dear Customers
        1-2 Customers’ responsibility
        1-3 Disclaimer

1
1
1

Ⅱ

．

NOTES BEFORE INSTALLATION

        2-1 General Examination
        2-2 Insulation
        2-3 Rail
        2-4 Notes of installation on power feeding system
        2-5 Distribution of the control panel

(electricals)

2-6 Voltage

2
2
2
2
2
3

Ⅲ

．

INSTALLATION OF HOIST

3-1

Mono-rail

3-2

Double-rail

3-3

Lifting hoist (

Cargo elevator

)

3
3
3

Ⅳ

．

TESTING

        4-1 Confirmation before running
        4-2 Confirmation before un-loading running
        4-3 Confirmation before full-loading running
        4-4 Confirmation after testing your hoist
        4-5 Confirmation of safety device

4
4
4
4
4

Ⅴ．

IMPROPER OPERATIONS

5-1 Correct Operation
5-2 Prohibitions

6
6

Ⅵ

．

MAINTENANCE

6-1 Notes for maintenance

        6-2 Limitations of Use
        6-3 Items examined daily
        6-4 Items examined monthly
        6-5 Items examined quarterly
        6-6 Items examined yearly
        6-7 Structure & Mechanism
        6-8 Electrical device

10
10
13
13
13
14
15
17

Ⅶ．

TROUBLESHOOTING AND MAINTENANCE

7-1 Notes of Maintenance

7-2 Mechanism

18
18

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Summary of Contents for M Series

Page 1: ...M series OPERATIONS MANUAL ...

Page 2: ...or 3 3 3 Ⅳ TESTING 4 1 Confirmation before running 4 2 Confirmation before un loading running 4 3 Confirmation before full loading running 4 4 Confirmation after testing your hoist 4 5 Confirmation of safety device 4 4 4 4 4 Ⅴ IMPROPER OPERATIONS 5 1 Correct Operation 5 2 Prohibitions 6 6 Ⅵ MAINTENANCE 6 1 Notes for maintenance 6 2 Limitations of Use 6 3 Items examined daily 6 4 Items examined mon...

Page 3: ...ent 1 2 2 Please follow the contents as your daily and periodic maintenance If you need to solve technical or maintenance issues kindly let your regional distributor be acknowledged 1 2 3 Please use the original spares provided by FiTOP 1 2 4 If the hoist has problem please inform your regional distributors to deal with it at the same time 1 2 5 If you have sold out the equipment to other end user...

Page 4: ... 2 3 3 The installation of rail should be complied with government regulations and be sure to keep the level at transversal and horizontal directions to avoid instability during operations 2 4 Notes of installation on power feeding system Type of safety rail 1 The fixing clamp should be in the same line and level 2 The welding of towing arm should be formed as squared iron stick 3 Fix squared bar ...

Page 5: ...olley wheel can be balanced on the rail When main hoist has no loading the four trolley wheels may not touch to the rail simultaneously however this circumstance will not be happened after loading 3 3 Lifting hoist Cargo elevator Lifting cabin should be elevated to the top end Kindly move the hoist in order to keep the centre of gravity of hook is the same as the vertical line of lifting box then ...

Page 6: ...downward 4 2 3 To let the hoist load 100 kg 200 kg loading and move full distance up and down please check the following when moving 1 Is the rail proper 2 Is any interference for cable 3 Is the space enough between the hook and building 4 Could the hoist touch the building 4 3 Confirmation before full load running 4 3 1 First please test its lifting up and down movements and check if the sliding ...

Page 7: ...e groove if the rope is out of the groove press the button down so that the rope could return to its normal way for operation 4 5 3 Overload protection device could prevent over loading In the case of excessive over loading the protection device will disconnect the power of motor to prevent material lifting and declining Use the two screws to adjust the rope guide to touch the wire rope on the dru...

Page 8: ...opening of hook s wire rope within 60 as shown below 5 2 Prohibitions 5 2 1 Do NOT lift weights which exceeds its allowable capacity 5 2 2 Do NOT weld a hoisted material and use the hoist to connect ground 5 2 3 Do NOT put the sheave on the ground because the slings of the drum loosen If the drum reverses will lead the wire rope reversed and fall down The wire rope will break down as it escapes fr...

Page 9: ...ing 5 2 8 Do NOT move quickly or stop suddenly must always operate it smoothly When lifting please 1 tight up the wire rope slowly 2 stop 3 lift it 20cm above the ground 4 stop ensure its safety and 5 then lift it 5 2 9 Pay attentions anytime avoid swinging while lifting your materials vertically Traversing do NOT exceed 15 Travelling do NOT exceed 3 Tight up the wire rope Above the ground 20cm Ro...

Page 10: ... material pass over any person s head and must operate it steadily to avoid swinging 5 2 13 While operating must be aware of its conditions such as extra noise shaking heating and fumes If it was happened must stop using it and check its problem or inform maintenance engineer 5 2 14 Kindly ensure that the materials are correctly loaded Please keep your eyes on the safety since it matters to the ha...

Page 11: ...ly Let it stop first and press button for going backwards reverse If the reverse button is used suddenly the consumption will increase and the motor will become heated Avoid inching Please use hand to press the buttons Do NOT beat or press two buttons at the same time 5 2 20 Spiral limit switch up and upper limit switches are the protections for the hoist If the load touches the position of up lim...

Page 12: ...oil W450 K 2220 1980 Grease Bearing Oil filling Every year If necessary Grease for Ball bearing K 2220 1980 Grease Opened gear Smearing or spraying Check it quarterly If necessary Grease No 2 k 2220 1980 Grease Up sheave shaft Oil filling Check it quarterly If necessary Bearing oil No 3 K 2220 1980 Grease Sheave shaft Oil filling Check it quarterly If necessary Bearing oil No 3 K 2220 1980 Grease ...

Page 13: ...B at Chart 1 of hook has been deformed please replace it immediately for safety 6 2 3 Sheave The wear and tear limitation of CAST IRON SHEAVE is under 30 of wire rope s O D however the wear and tear limitation of INNER WALL of sheave would depend on its condition 6 2 4 Gear The wear and tear limitation of GEAR depends on the thickness above the pitch circle Thickness Pitch circle diameter H1 H2 B ...

Page 14: ...ICAL CONNECTION should NOT below 65 of original thickness 6 2 6 The wear and tear of LINING should NOT exceed 50 of original thickness Original thickness 3 5mm 6 2 7 Wheel 6 2 7 1 The wear and tear limitation of FLANGE thickness is 50 of original size 6 2 7 2 The wear and tear limitation of WHEEL GROOVE is 5 of original dia 6 2 7 3 The TOLERANCE of roundness on groove dia should NOT exceed 1mm 6 2...

Page 15: ...hoist trolley and end carriage Is the function normal or not Any noise Brake The function of hoist trolley and end carriage Check the function of brake no sliding down and no noise Push Button Outlook and Operation If the outer shell is damaged or deformed All hoist motion is normal The moving directions of hoist are as the same as the signs shown on push button Hanging tool Wear and tear Deformed...

Page 16: ...od condition 6 6 5 Examine MOTOR Examine if you could hear NOISE when motor runs please see if the BALL BEARING is in good condition 6 6 6 Inspect LIMIT SWITCH Check the wear of contact point tightness of bolt and test the switch s performance 6 6 7 SHEAVE and WIRE ROPE shall be examined monthly 6 6 8 Check Trolley wheels end carriage wheels Inspect the wearing condition of wheel surface ball bear...

Page 17: ...e is lost loosened deformed or wear Traveling mechanical device Wire rope 10 The device is deformed dropped off or bolts loosened 11 Traveling motor reducer s bolts are loosened 12 From the oil adding condition of the driven shaft bearings the bearing has no weird noise 13 Wear loosened driven shaft 14 Cracks on the wheel surface 15 Rim thickness has exceeded 50 than its original thickness 27 With...

Page 18: ...the function of overload prevention device is normal 57 The function of falling prevention device outdoor typed is normal 58 Safety sidewalk is clean and has no corrosions 59 The function of over winch upper and lower limit is normal 60 Traveling and traversing limit switch are normal 61 The buffer of traveling and traversing direction is normal 62 The alarm for the straight direction and warning ...

Page 19: ...ace enamelled wire and weird noise of steel core 8 Contact surface of the slice 9 The scuff of contact point 10 The moving status of contactor Power supply cable 29 Scuffs of the cables that are exposed 30 Extension of cable 31 Terminal bolt are well screwed 32 The leading mechanism of cable Interior wiring 11 Fix the terminal of Contactor 12 Internal wiring and insulation 13 Mounting bolts 14 Con...

Page 20: ...educer is over scuffed Contact the supplier or the regional distributor 3 The loosen motion of disk brake is becoming slower 1 Too large the gap between the lining and brake plate 2 The inner hole of sliding portion is rusted or burnt by visual inspection Contact the supplier or the regional distributor 4 Disc brake takes long time to perform functions 1 The inner hole of sliding portion is rusted...

Page 21: ...ck the reason of voltage dropping 9 NOT lifting UP 1 Check up the limit switch 2 The UP current of lifting has broken 3 Motor is too hot 4 Push button UP malfunctions 5 Contactor of UP malfunctions 1 If limit switch malfunctions 2 Check the break point of current 3 Fix it or isolate it with the temperature surrounding 4 Replace with a new push button 5 Replace with a new UP contactor 10 NOT liftin...

Page 22: ...lfunctions 4 Contactor of NORTH malfunctions 1 Replace with a new NORTH limit switch 2 Check up the circuit point that failed 3 Replace with a new push button 4 Replace with a new NORTH contactor 17 End carriage moves unevenly 1 One of motors brake is not turned ON or failure to turned on 2 One of the motors has burnt out Contact the supplier or the regional distributor 18 End carriage starts and ...

Page 23: ...rolley end carriage 1 The bearing is scuffed Contact the supplier or the regional distributor 26 Abnormal sound when the end carriage is traversing 1 The bearing of trolley wheel is worn driving wheels or driven wheels 2 The front and rear wheel are not in the same line 3 The trolley rail is bent or deformed Contact the supplier or the regional distributor 27 Abnormal sound when the end carriage i...

Page 24: ...FiTOP 20160620 ...

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