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INSTRUCTION MANUAL 

Electrical winches LM500+

 

Réf : 1813000204 
Page : 

11/16

 

Version : 44/16 

2.5

 

Decommissioning 

After work, or during an prolonged shutdown, or if 
preventive  maintenance  tests  (see  §3)  are  not 
satisfactory,  put  your  load  on  the  floor  or  a  secure 
access  level.  Disconnect  the  hook  from  the  load 
when  it  is  resting  stable  on  a  fixed  and  solid 
support. 
The  device  can  remain  attached  provided  that  it  is 
protected from the weather and in a dry place. 
Snap your emergency stop. 
Unplug and store your pendant control box. 
Store your power supply cable. 
 
2.6

 

Warnings about contraindications 

 It is forbidden to use this product: 

-

 

if you are not a trained professional 

-

 

to  exert  a  force  or  lift  a  load  greater  than 
500kg if it is not described in this manual, 

-

 

to lift people, 

-

 

in  harsh  conditions  (extreme  or  corrosive 
environment, high magnetic fields, etc.) 

-

 

in potentially explosive atmospheres 

-

 

to perform work on energized power lines, 

-

 

to  carry  loads  themselves  dangerous  (molten 
metals,  acids,  bases,  radioactive  material, 
fragile loads etc) 

-

 

in combination with other lifting equipment if 
it is not listed in this instruction manual, 

-

 

with loads with a wind surface area >2 m² if it 
is not listed in this manual, 

-

 

with  a  wireless  remote  control  system  not 
mentioned in this manual 

-

 

in the event of specific risks (wind> 14 m / s, 
T ° <-10 ° C or> 55 ° C, storms etc) 

-

 

with worn or deformed cables 

-

 

with 

lubricated 

cables 

with 

products 

containing  bisulphite  or  MoS2  (Molykote  ®, 
etc) 

-

 

To  apply  a  load  on  the  loose  strand  of  the 
hoist. 

-

 

To  use  the  wire  rope  as  a  means  to  sling  the 
load 

 
2.7

 

Residual risks 

The  use  of  cable  damaged  or  not  suited  to  the 
device is the major risk of accident and failure. 

  Check  that  your  equipment  has  not  been 

subject to vandalism, theft, or damage. 

 Never disable the safety features. 

 Never swing a load voluntarily. 

 Do not block a control. 

  In  case  of  continuous  operation  for  more 

than  30  ',  the  surface  temperature  of  the  motor  can 
begin to rise significantly. 
 
 
2.8

 

Transportation, handling, storage 

To transport your machine from one site to another, 
remove the cables from your hoist. 
Store the various components of your equipment in 
a clean and dry place. 

 
3

 

Maintenance - Settings 

  Maintenance  operations  must  be  performed 

by  personnel  specially  trained  by  the  manufacturer 
or its dealers. 
 
3.1

 

Maintenance operations 

LM hoists must be reviewed at least once a year and 
every  100h.  In  harsh  environments  (sandblasting, 
marine, back and forth operation at full load, doubts 
about  the  proper  use  etc)  a  higher  frequency  of 
verifications may be required. 
Load  lifting  winches  are  intended  for  a  limited 
lifetime;  beyond  that,  a  return  to  factory  is 
imperative. 
For the hoist LM type 461, the ranking is A2. 
 
In  some  countries,  periodic  audits  and  reviews  of 
commissioning are mandatory. 
 
3.1.1

 

Preventive maintenance  

  These  operations  must  be  performed  by  a 

competent  person  trained  by  FIXATOR  or  its 
dealers. The FIX022 manual details these annual or 
control operations. 
 
Check: 
Daily : 
The  quality  of  your  anchors  and  of  the  2  hooks 
(latch). 

Summary of Contents for LM500+

Page 1: ...INSTRUCTION MANUAL Electrical winches LM500 R f 1813000204 Page 1 16 Version 44 16 INSTALLATION USE MAINTENANCE Monitoring of updates Date Description 03 11 2016 Creation...

Page 2: ...CONTROL STATION 10 2 4 NORMAL USE 10 2 5 DECOMMISSIONING 11 2 6 WARNINGS ABOUT CONTRAINDICATIONS 11 2 7 RESIDUAL RISKS 11 2 8 TRANSPORTATION HANDLING STORAGE 11 3 MAINTENANCE SETTINGS 11 3 1 MAINTENAN...

Page 3: ...facades The winch uses one steel cable hoisting cable The drive system consists of a pulley whose throat has a special profile and in which the cable is tight under the effect of the load by two artic...

Page 4: ...tics of the cables used the number of hours the cables are used a record of incidents and actions taken to remedy them forecast dates of periodic inspections and record of actual dates of inspections...

Page 5: ...hoisting cable into the device before the anchoring operation 2 Installation and Use 2 1 Instructions for installation assembly commissioning and use training Installation and use operations must be...

Page 6: ...cial precautions The bearing surface on which the unit is placed must be flat and horizontal This surface must have a minimum 120mm orifice for the passage of the two strands of cable The device must...

Page 7: ...n the lower pulley is intended to replace the high limit stop A stop may still be placed on the loose strand to serve as low end stopper In case of reeving double the maximum load to be taken into acc...

Page 8: ...ime in case of imminent danger or need press the Punch red button to stop any movement of your hoist 2 1 6 Installation of cables for lifting Use protective gloves when handling wire rope Check the co...

Page 9: ...Ensure that the outgoing winch cable slack is free Do not let the loaded rope become slack if the load is not stable resting on a strong enough support 2 2 Diagrams and safety explanations Installatio...

Page 10: ...very 45 minutes of work to avoid overheating 2 3 Description of the work or control station Up and down hoist movements are controlled from the pendant control Never stand under the load In case of a...

Page 11: ...containing bisulphite or MoS2 Molykote etc To apply a load on the loose strand of the hoist To use the wire rope as a means to sling the load 2 7 Residual risks The use of cable damaged or not suited...

Page 12: ...ssing the 8 pivot After each operation a load test must be performed FIXATOR or its dealers can train your staff for the maintenance of your winches For your safety and to benefit from the full guaran...

Page 13: ...or is activated The motor is blocked The contactors in the hoist are off or disconnected Error in the control circuit Error in the power circuit Wait until it cools Check the motor Reconnect or change...

Page 14: ...opper ref 462030 Capacitor ref 540144 Pendant control ref 462020 Motor cap ref 462021 Fuse ref 244612 3 4 Disposal Disassembly and disposal of the hoist must be in accordance with the current regulati...

Page 15: ...INSTRUCTION MANUAL Electrical winches LM500 R f 1813000204 Page 15 16 Version 44 16...

Page 16: ...Page 16 16 Version 44 16 The original of this document is in French no translation can replace it P A 8 rue du Bois Rinier B P 10041 49181 ST BARTHELEMY D ANJOU France TEL 33 0 2 41 31 17 00 FAX 33 0...

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