background image

                                         

 

INSTRUCTION MANUAL 

Electrical winches LM500+

 

Réf : 1813000204 
Page : 

12/16

 

Version : 44/16 

The  good  clamping  of  the  travel  end  stoppers  on 
your cable. 
The good general condition. 
 
Monthly : 
The  proper  functioning  of  the  safety  devices 
(emergency stop, limit switches, brake). 
The overall proper functioning by performing a full 
movement at the rated load. 
 
Every year and every 100h : 
Check the groove pulley. 
Check the bearings, rudder, gear... 
Check the motor brake. 
Control each security (cf §2.2.2) at the rated load. 
Clean  and  grease  the  gears  (e.g.  BIMO  EP  or 
Kluberplex AG11-462) 
 
3.1.2

 

Adjusting of the brake 

Remove the cap (5) that is on the ventilator lid (1). 

  Increasing  the  braking:  turn  the  brake  screw  (6) 

progressively  counter  clockwise  and  check  that  the 
brake does not slide during the lowering. 

 Decreasing the braking : turn clockwise.  

 

  
TO RELEASE THE BRAKE SYSTEM: 
If  necessary,  it  is  possible  to  unlock  the  brake 
manually,  by  pressing  the  (8)  pivot.  After  each 
operation, a load test must be performed. 
FIXATOR or its dealers can train your staff for the 
maintenance of your winches. 
For  your  safety  and  to  benefit  from  the  full 
guarantee  of  the  manufacturer,  use  only  original 
FIXATOR  parts  (ask  the  complete  list  of  spare 
parts). 
 
3.1.3

 

Lubricating a hoist cable 

The  hoisting  cable  must  be  regularly  greased  or 
lubricated with Teflon. 
For this, use for example: 

- IGOL SHP 50 grease 
- A lubricant spray PRO-LUBE Teflon. 
Never  use  products  containing  bisulphite  or  MoS2 
(Molikote). 
Only  cables  recommended  by  FIXATOR  provide 
safe  hoist  operation.  The  removal’s  criteria  to 
follow are those of the ISO4309. 
The  diameter  should  not  be  reduced  by  more  than 
10% (for wire rope Ø 6.5-6.8 mm) : min 6.1mm 

 

The cables must be replaced in the following cases: 

-

 

More  than  10  wires  broken  over  a  length  of 
20 cm for wire rope Ø 6.5-6.8 mm. 

-

 

“Basket” deformation or rupture of one of the 
cable strands. 

-

 

Cable crushed, unravelling. 

-

 

Considerable oxidation 

 

When  using  a  plastic  return  pulley,  they  must  be 
replaced  once  they  have  been  used  with  cables 
having at least one broken wire. 
 

Summary of Contents for LM500+

Page 1: ...INSTRUCTION MANUAL Electrical winches LM500 R f 1813000204 Page 1 16 Version 44 16 INSTALLATION USE MAINTENANCE Monitoring of updates Date Description 03 11 2016 Creation...

Page 2: ...CONTROL STATION 10 2 4 NORMAL USE 10 2 5 DECOMMISSIONING 11 2 6 WARNINGS ABOUT CONTRAINDICATIONS 11 2 7 RESIDUAL RISKS 11 2 8 TRANSPORTATION HANDLING STORAGE 11 3 MAINTENANCE SETTINGS 11 3 1 MAINTENAN...

Page 3: ...facades The winch uses one steel cable hoisting cable The drive system consists of a pulley whose throat has a special profile and in which the cable is tight under the effect of the load by two artic...

Page 4: ...tics of the cables used the number of hours the cables are used a record of incidents and actions taken to remedy them forecast dates of periodic inspections and record of actual dates of inspections...

Page 5: ...hoisting cable into the device before the anchoring operation 2 Installation and Use 2 1 Instructions for installation assembly commissioning and use training Installation and use operations must be...

Page 6: ...cial precautions The bearing surface on which the unit is placed must be flat and horizontal This surface must have a minimum 120mm orifice for the passage of the two strands of cable The device must...

Page 7: ...n the lower pulley is intended to replace the high limit stop A stop may still be placed on the loose strand to serve as low end stopper In case of reeving double the maximum load to be taken into acc...

Page 8: ...ime in case of imminent danger or need press the Punch red button to stop any movement of your hoist 2 1 6 Installation of cables for lifting Use protective gloves when handling wire rope Check the co...

Page 9: ...Ensure that the outgoing winch cable slack is free Do not let the loaded rope become slack if the load is not stable resting on a strong enough support 2 2 Diagrams and safety explanations Installatio...

Page 10: ...very 45 minutes of work to avoid overheating 2 3 Description of the work or control station Up and down hoist movements are controlled from the pendant control Never stand under the load In case of a...

Page 11: ...containing bisulphite or MoS2 Molykote etc To apply a load on the loose strand of the hoist To use the wire rope as a means to sling the load 2 7 Residual risks The use of cable damaged or not suited...

Page 12: ...ssing the 8 pivot After each operation a load test must be performed FIXATOR or its dealers can train your staff for the maintenance of your winches For your safety and to benefit from the full guaran...

Page 13: ...or is activated The motor is blocked The contactors in the hoist are off or disconnected Error in the control circuit Error in the power circuit Wait until it cools Check the motor Reconnect or change...

Page 14: ...opper ref 462030 Capacitor ref 540144 Pendant control ref 462020 Motor cap ref 462021 Fuse ref 244612 3 4 Disposal Disassembly and disposal of the hoist must be in accordance with the current regulati...

Page 15: ...INSTRUCTION MANUAL Electrical winches LM500 R f 1813000204 Page 15 16 Version 44 16...

Page 16: ...Page 16 16 Version 44 16 The original of this document is in French no translation can replace it P A 8 rue du Bois Rinier B P 10041 49181 ST BARTHELEMY D ANJOU France TEL 33 0 2 41 31 17 00 FAX 33 0...

Reviews: