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TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
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U400 INSTRUCTIONS
01
02/10/2015
02/10/2015
EN
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
INDEX
EN
1.
INTRODUCTION TO USE ......................................................................................................................................................... 2
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ....................................................................... 2
.................................................................................................... 2
1.3. TYPE OF USE AND CONTRAINDICATIONS. .............................................................................................................. 2
1.4. TECHNICAL
FEATURES
.............................................................................................................................................. 6
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED ........................................................................................ 7
1.6. EMISSION OF AIRBORNE NOISE ............................................................................................................................... 8
1.7. RESIDUAL RISKS - GENERAL INFORMATION .......................................................................................................... 8
1.8. RESIDUAL
RISKS
........................................................................................................................................................ 8
1.9. DESCRIPTION OF SAFETY FUNCTIONS ................................................................................................................... 9
1.10. DESCRIPTION OF THE MACHINE .............................................................................................................................11
1.11. MAIN MACHINE COMPONENTS .................................................................................................................................11
2. INSTALLATION
....................................................................................................................................................................... 16
2.1. STORAGE
................................................................................................................................................................... 16
2.2. CHECKS ON RECEPTION ......................................................................................................................................... 16
2.3. TRANSPORT, LIFTING AND HANDLING ................................................................................................................... 17
2.4. LIFTING
AND
HANDLING
.......................................................................................................................................... 17
2.5. REMOVING
THE
PACKAGING
.................................................................................................................................. 18
3.
PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES ................................................................................. 19
3.1. POSITIONING
............................................................................................................................................................. 19
3.2. LEVELLING
THE
MACHINE
....................................................................................................................................... 19
3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS ...................................................................................................... 20
4.
INITIAL START-UP AND USE OF THE MACHINE ................................................................................................................. 25
4.1. WORKSTATIONS
AND
OPERATORS’
TASKS
........................................................................................................... 26
4.3. CHECKS, ADJUSTMENTS AND START-UP ............................................................................................................. 26
4.4. START-UP
................................................................................................................................................................... 27
4.5. WORKING
CYCLE
...................................................................................................................................................... 38
4.5.1. CYCLE STOP ............................................................................................................................................................. 39
5.
MAINTENANCE, TROUBLESHOOTING, AND CLEANING .................................................................................................. 39
5.1. MAINTENANCE
TECHNICIAN
REQUIREMENTS
..................................................................................................... 39
5.2. WORK STATIONS AND MAINTENANCE TECHNICIAN DUTIES .............................................................................. 39
5.3. MAINTENANCE
PRESCRIPTIONS
............................................................................................................................ 39
5.4. GENERAL
WARNINGS
.............................................................................................................................................. 40
5.5. ISOLATION FROM EXTERNAL ENERGY SOURCES ............................................................................................... 40
5.6. ROUTINE
MAINTENANCE
......................................................................................................................................... 40
5.7. TASKS THAT CAN BE PERFORMED BY THE OPERATOR ..................................................................................... 41
5.8. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS ................................................... 42
5.9. CLEANING
.................................................................................................................................................................. 45
5.10. LUBRICATION ............................................................................................................................................................ 48
6.
TROUBLESHOOTING AND RELEASE OF MOVING PARTS ............................................................................................... 50
7. REINSTALLATION
AND
REUSE
............................................................................................................................................ 52
8. EXTINGUISHING
MEDIA
........................................................................................................................................................ 52
9. SCRAPPING
AND
DISPOSAL.
.............................................................................................................................................. 52
9.1. SCRAPPING
............................................................................................................................................................... 52
9.2. DISPOSAL
.................................................................................................................................................................. 53
TABLE 1 - WORKING BENCH ASSEMBLY ..................................................................................................................................... 55
TABLE 2 - SLIDER INSTALLATION ................................................................................................................................................. 56
TABLE 3 - VERTICAL CLAMP INSTALLATION .............................................................................................................................. 57
TABLE 4 - CONTROL LEVER ASSEMBLY ..................................................................................................................................... 57
TABLE 5 - MAGAZINE ASSEMBLY ................................................................................................................................................. 58
TABLE 6 - STAND ............................................................................................................................................................................ 59
TABLE 7 - EC SAFEGUARD ............................................................................................................................................................ 60
PNEUMATIC DIAGRAM ................................................................................................................................................................... 61
