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TABLE OF CONTENTS 

INTRODUCTION

.......................................................................................................................... 

PRODUCT WARRANTY

 ................................................................................................. i 

SAFETY FIRST

 ............................................................................................................... ii 

I. 

OPERATING THE GEMINI PRO 

 1. 

Unpacking Materials

 .................................................................................................. 

1

 

  A. 

Gemini 

Pro 

Components 

.................................................................................... 

 2. 

Installing the Sight-Line Guide Strip ................................................................ 1 

 

 

A. 

Attaching the Cutter to the Atlas Workbench .......................................... 2 

  B. 

Alternative 

Installation ............................................................................. 2 

  C. 

Mounting 

the 

Shelf 

Brackets for Storage .................................................  2 

 3. 

Installing 

the Blade .......................................................................................... 3 

 4. 

Inserting 

the Blade Magazine ..........................................................................  3 

 5. 

Cutting 

Various Materials ................................................................................ 3 

  A. 

Cutting 

Flexible 

Materials 

................................................................................... 

  B. 

Cutting 

Board 

Materials 

...................................................................................... 

II. GENERAL 

MAINTENANCE, TROUBLESHOOTING, & FAQ 

 

6. General 

Maintenance Tips .............................................................................. 5 

 

7. 

Adjusting the Cutting Head .............................................................................. 5 

 8. 

Troubleshooting Guide .................................................................................... 5 

 9. 

Frequently 

Asked Questions ........................................................................... 6 

 10. 

Replacement 

Parts List ................................................................................... 6 

 11. 

Common 

Consumables  and Accessories....................................................... 6 

 

 

 

Summary of Contents for Gemini Pro 100

Page 1: ...Fletcher Terry Gemini Pro 100 Rail Cutter Instruction Manual...

Page 2: ...ny 65 Spring Lane Farmington CT USA 06032 3311 Tel 860 677 7331 Toll Free 888 888 5165 Fax 860 676 8858 customerservice fletcher terry com www fletcher terry com OWNER S MANUAL Fletcher Gemini Pro Gem...

Page 3: ...rnative Installation 2 C Mounting the Shelf Brackets for Storage 2 3 Installing the Blade 3 4 Inserting the Blade Magazine 3 5 Cutting Various Materials 3 A Cutting Flexible Materials 3 B Cutting Boar...

Page 4: ...ny questions you can find more information at Fletcher s website at www fletcher terry com or contact our Customer Service Department toll free at 800 843 3826 in the United States Outside the United...

Page 5: ...Gemini Pro is for cutting and trimming Gatorboard foamboard PVC corrugated plastic polystyrene and any other scissorable materials It must not be modified or used for any other application or purpose...

Page 6: ...tting Head suspended above the work surface 2 Ensure the cutting edge of the unit is in front of you Tip Use two 2 boxes approximately the same size to support the cutter CAUTION Do not place the cutt...

Page 7: ...Cutting Head to the far left 23 Make another cut just until the new cut meets the original cut 24 Move the Cutting Head to the middle of the cutter 25 Using a utility knife continue the cut made by th...

Page 8: ...ng the Blade Magazine 1 Loosen the black Blade Locking Knob located on the front of the Cutting Head 2 Hold the Magazine so the Blade Stiffener is facing you and the blade is to the left 3 From the ri...

Page 9: ...th the Guide Strip 2 Position the Cutting Head to its farthest left position 3 Place your left hand on top of the Cutting Head and rotate the Cutting Head down so the Blade is depressed 4 Push the Cut...

Page 10: ...nd they might develop a slight amount of movement side to side Tighten the Head Adjustment Screws in order to eliminate this To avoid over tightening slide the Cutting Head slowly while tightening to...

Page 11: ...100 2 5m and 120 3m Q What is the maximum material thickness A The maximum thickness is 13mm 10 Replacement Parts List To order Replacement Parts contact Fletcher Terry s Customer Service Department...

Page 12: ...Bumper Bearings Replacement Kit for Cutting Head assembly 17 560 Gemini Pro Sight Line Guide Strip Kit 40 17 810 Gemini Pro Sight Line Guide Strip Kit 60 17 811 Gemini Pro Sight Line Guide Strip Kit 8...

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