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Introduction 

 

 
 
 
 
 
 
 
 
 
 

 

Congratulations on purchasing a Fletcher Gemini Pro.  You have a tool that will perform consistently and 
made of a long-lasting durable material.  The Gemini cutters are perfect for all your cutting needs—taking 
care of your cutting 

and

 trimming needs in one machine—and cutting PVC, polycarbonate, corrugated 

plastic, Gatorboard, foamboard and any other scissorable material. 
 
The Gemini Cutters has a straightness tolerance of .039" (1mm), and is an affordable, reliable solution for 
all your general purpose cutting and trimming challenges.  The Gemini Pro is a cutter with two piece 
construction set by the factory to a .008" (0.2mm) straightness tolerance over the entire life of the 
machine—great for environments where extreme straightness is necessary.   The Gemini or Gemini Pro is 
a perfect match with the Fletcher Atlas workbench, giving them the most even, level surface you can find, 
and that produces a clean, straight cut.  
 
Take proper care of your cutter and use it according to the instructions in this manual to get the maximum 
return for your investment.  

If you are not using your  Gemini Pro with the Atlas workbench, make sure to 

use the proper substrate material on your work surface to get a clean cut.

 

 
Please read the operating instructions and the 

SAFETY FIRST!

 section carefully BEFORE you operate 

your Gemini Pro Cutter to make sure you get the best performance from your purchase.  If you have any 
questions, you can find more information at Fletcher’s website at www.fletcher-terry.com or contact our 
Customer Service Department toll-free at 800.843.3826 in the United States. Outside the United States, 
call ++860.677.7331. 

 

Product Warranty 

 

The Fletcher-Terry Company warrants the machine purchased to be free from defects in parts and 
workmanship for one (1) year from the date of purchase. The Fletcher-Terry Company warrants that it will 
repair or replace any such defective machine or replace parts, providing the machine has been under normal 
use and service and the defective part or machine is returned to The Fletcher-Terry Company at the 
purchaser’s expense.  The Fletcher-Terry Company must authorize the return in writing. Proof of purchase 
must be submitted to validate warranty coverage.  The warranty is in lieu of all other agreements and 
warranties expressed or implied. THE FLETCHER-TERRY COMPANY DOES HEREBY EXPRESSLY 
DISCLAIM ANY WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. 
The Fletcher-Terry Company does not authorize any company employee or representative to assume for it 
any other liability than that set forth in this Product Warranty. The Fletcher-Terry Company shall not be liable 
for any damages or losses, whether incidental or consequential, direct or indirect, arising out of the use or 
abuse of this machine. This Warranty is valid only when machine is used with Fletcher consumables and 
replacement

 parts. 

In any event, THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS OR 

ANY OTHER WARRANTY IS LIMITED TO RETURN OF THE PURCHASE PRICE PAID FOR THIS 
MACHINE. 

Summary of Contents for Gemini Pro 100

Page 1: ...Fletcher Terry Gemini Pro 100 Rail Cutter Instruction Manual...

Page 2: ...ny 65 Spring Lane Farmington CT USA 06032 3311 Tel 860 677 7331 Toll Free 888 888 5165 Fax 860 676 8858 customerservice fletcher terry com www fletcher terry com OWNER S MANUAL Fletcher Gemini Pro Gem...

Page 3: ...rnative Installation 2 C Mounting the Shelf Brackets for Storage 2 3 Installing the Blade 3 4 Inserting the Blade Magazine 3 5 Cutting Various Materials 3 A Cutting Flexible Materials 3 B Cutting Boar...

Page 4: ...ny questions you can find more information at Fletcher s website at www fletcher terry com or contact our Customer Service Department toll free at 800 843 3826 in the United States Outside the United...

Page 5: ...Gemini Pro is for cutting and trimming Gatorboard foamboard PVC corrugated plastic polystyrene and any other scissorable materials It must not be modified or used for any other application or purpose...

Page 6: ...tting Head suspended above the work surface 2 Ensure the cutting edge of the unit is in front of you Tip Use two 2 boxes approximately the same size to support the cutter CAUTION Do not place the cutt...

Page 7: ...Cutting Head to the far left 23 Make another cut just until the new cut meets the original cut 24 Move the Cutting Head to the middle of the cutter 25 Using a utility knife continue the cut made by th...

Page 8: ...ng the Blade Magazine 1 Loosen the black Blade Locking Knob located on the front of the Cutting Head 2 Hold the Magazine so the Blade Stiffener is facing you and the blade is to the left 3 From the ri...

Page 9: ...th the Guide Strip 2 Position the Cutting Head to its farthest left position 3 Place your left hand on top of the Cutting Head and rotate the Cutting Head down so the Blade is depressed 4 Push the Cut...

Page 10: ...nd they might develop a slight amount of movement side to side Tighten the Head Adjustment Screws in order to eliminate this To avoid over tightening slide the Cutting Head slowly while tightening to...

Page 11: ...100 2 5m and 120 3m Q What is the maximum material thickness A The maximum thickness is 13mm 10 Replacement Parts List To order Replacement Parts contact Fletcher Terry s Customer Service Department...

Page 12: ...Bumper Bearings Replacement Kit for Cutting Head assembly 17 560 Gemini Pro Sight Line Guide Strip Kit 40 17 810 Gemini Pro Sight Line Guide Strip Kit 60 17 811 Gemini Pro Sight Line Guide Strip Kit 8...

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