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SAFETY FIRST!

 

 
Please read through this manual before operating the Fletcher Gemini Pro. If after reviewing these 
pages you still have questions about using the machine, contact our Customer Service Department 
toll-free at 800.843.3826 in the United States. Outside the United States, call ++860.677.7331 or you 
may email us at customerservice@fletcher-terry.com 

 

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  It is the employer’s responsibility to enforce compliance with these safety warnings and 

procedures by all who use the Gemini Pro cutters. Keep this manual available so all 
employees have access to it and have the opportunity to review procedures periodically. 

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  The intended purpose of the Gemini Pro is for cutting and trimming Gatorboard, foamboard, 

PVC, corrugated plastic, polystyrene and any other scissorable materials. It must not be 
modified or used for any other application or purpose. 

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  Keep fingers away from the blade when cutting and cleaning the machine. 

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  Make sure your cutters are used on flat, level surfaces.  An uneven tabletop or workbench 

will result in a bowed cut.  

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  If there is any damage to the cutting head or cutter bar assembly, 

DO NOT USE THE 

CUTTER

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  Remove the blade before cleaning your cutter. 

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  Always use safety glasses. The operator of this machine, and others in the work area, must 

wear safety glasses with rigid side shields.  

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  Only use the parts, supplies and accessories that are recommended by Fletcher-Terry. 

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  Make sure that the work area is well lit, free from clutter and set-up in a way that promotes 

proper ergonomics. 

  

Summary of Contents for Gemini Pro 100

Page 1: ...Fletcher Terry Gemini Pro 100 Rail Cutter Instruction Manual...

Page 2: ...ny 65 Spring Lane Farmington CT USA 06032 3311 Tel 860 677 7331 Toll Free 888 888 5165 Fax 860 676 8858 customerservice fletcher terry com www fletcher terry com OWNER S MANUAL Fletcher Gemini Pro Gem...

Page 3: ...rnative Installation 2 C Mounting the Shelf Brackets for Storage 2 3 Installing the Blade 3 4 Inserting the Blade Magazine 3 5 Cutting Various Materials 3 A Cutting Flexible Materials 3 B Cutting Boar...

Page 4: ...ny questions you can find more information at Fletcher s website at www fletcher terry com or contact our Customer Service Department toll free at 800 843 3826 in the United States Outside the United...

Page 5: ...Gemini Pro is for cutting and trimming Gatorboard foamboard PVC corrugated plastic polystyrene and any other scissorable materials It must not be modified or used for any other application or purpose...

Page 6: ...tting Head suspended above the work surface 2 Ensure the cutting edge of the unit is in front of you Tip Use two 2 boxes approximately the same size to support the cutter CAUTION Do not place the cutt...

Page 7: ...Cutting Head to the far left 23 Make another cut just until the new cut meets the original cut 24 Move the Cutting Head to the middle of the cutter 25 Using a utility knife continue the cut made by th...

Page 8: ...ng the Blade Magazine 1 Loosen the black Blade Locking Knob located on the front of the Cutting Head 2 Hold the Magazine so the Blade Stiffener is facing you and the blade is to the left 3 From the ri...

Page 9: ...th the Guide Strip 2 Position the Cutting Head to its farthest left position 3 Place your left hand on top of the Cutting Head and rotate the Cutting Head down so the Blade is depressed 4 Push the Cut...

Page 10: ...nd they might develop a slight amount of movement side to side Tighten the Head Adjustment Screws in order to eliminate this To avoid over tightening slide the Cutting Head slowly while tightening to...

Page 11: ...100 2 5m and 120 3m Q What is the maximum material thickness A The maximum thickness is 13mm 10 Replacement Parts List To order Replacement Parts contact Fletcher Terry s Customer Service Department...

Page 12: ...Bumper Bearings Replacement Kit for Cutting Head assembly 17 560 Gemini Pro Sight Line Guide Strip Kit 40 17 810 Gemini Pro Sight Line Guide Strip Kit 60 17 811 Gemini Pro Sight Line Guide Strip Kit 8...

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