Flexco ELEVATE i3, Installation, Operation And Maintenance Manual

Page 1: ...Location Conveyor The device name is found in the mobile application when Bluetooth wireless communication connected to the device This information will be helpful for any future inquiries or questio...

Page 2: ...acement parts 10 Warranty Privacy Policy 11 Regulatory Statements a United States b Europe and Canada 12 Other Flexco Cleaner Replacement Parts Section 1 Important Information 1 1 General Introduction...

Page 3: ...ights driven to improve safety measures increase productivity and reduce costs To realize these advantages Belt Cleaner i3 provides these key benefits o Remotely monitor multiple assets o View current...

Page 4: ...eplacement can NOT be performed on an operating conveyor De install the entire device from the cleaner pole before replacing the battery DANGER Every belt conveyor is an in running nip hazard Conveyor...

Page 5: ...nt Do not leave an expended discharged battery in a device for more than one year Never attempt to disassemble machine or otherwise alter the battery as personal injury or environmental harm may resul...

Page 6: ...will be installed Prepare the conveyor site o Adjust the spring bolt or air tensioner to its recommended tension level o Clean the end of the pole to remove dirt and debris 3 2 Device Setup Before goi...

Page 7: ...es a pole that has been shortened or cut off allowing less than 3 1 2 90mm of exposed pole then an extender will be required during installation Clean the burrs off the inside diameter of the pole if...

Page 8: ...ou Begin o Plan on a 5 to 10 minute installation per device if all cleaner profile information is known and the cleaner is easily accessible o Ensure that the cleaner will not jolt or twist suddenly w...

Page 9: ...h the device so it has enough room to turn as the blade wears and the pole rotates On secondary cleaners make sure you attach the device so it has enough vertical space to travel as the tips wear o Do...

Page 10: ...pole extender replacement part 91595 or 91596 then affix the device so the body clamps only to the adapter or extender The device body cannot sit half on a pole extender and half on the cleaner pole...

Page 11: ...is ready to connect The device will be in a prepared to connect state for 1 minute after which point you will need to press the button again Do not press the Bluetooth wireless communication button o...

Page 12: ...ll be renamed in the online dashboard once conveyor information is entered through the mobile application iii The initial name of the device in the mobile application will have the same last 5 digits...

Page 13: ...opdown fields your responses to each question c Tap the Save button at the bottom of the screen once all information is entered d Use the table below as a reference sheet to collect and write in all c...

Page 14: ...r 201 300 tons hour 301 400 tons hour 401 500 tons hour 501 600 tons hour 601 700 tons hour 701 800 tons hour 801 900 tons hour 901 1000 tons hour 1001 2000 tons hour 2001 3000 tons hour 3001 4000 ton...

Page 15: ...dary 2 Secondary 3 Secondary 4 Basic Cleaner Type CBS EZP1 cleaner type determined by the cushions used EZS2 FMS H type MDWS MHCP MHP MHS MMP MSP P type R type U type Y type Blade Material Polyurethan...

Page 16: ...in 1000 mm 42 in 1050 mm 46 in 1150 mm 48 in 1200 mm 54 in 1350 mm 56 in 1400 mm Blade Coverage 8 in 200 mm 10 in 250 mm 12 in 300 mm 14 in 350 mm 16 in 400 mm 18 in 450 mm 20 in 500 mm 22 in 550 mm...

Page 17: ...low the cleaner profile information to save in the cloud Section 5 Dashboard Setup The dashboard account creation process will be initiated and managed by Flexco Flexco will request email addresses fo...

Page 18: ...ate remaining battery life Connect to the device via Bluetooth wireless communication and view the same battery life and cellular connectivity information on the mobile application Note in the applica...

Page 19: ...Changing the battery requires opening the device body and therefore exposing the device to dust water and more Minimize the exposure of electronic components to potentially harmful agents as much as...

Page 20: ...ace the back panel Place the battery pack in the housing Position the back panel on the body so the edges are flush Tighten the back panel screws and cover the screw heads with the rubber covers Repla...

Page 21: ...ion Updates On occasion Flexco will push software updates to the online dashboard and mobile application for bug fixes security enhancements or feature upgrades Customers may experience minor inaccess...

Page 22: ...mber found inside the device cavity and under the battery pack 3 Unique product look up number on a sticker at the bottom of the device and below the barcode 7 1 Device LED Alerts LIGHT ALERT LIGHT CO...

Page 23: ...cell signal proper connectivity may take up to 5 minutes Red No cellular or Wi Fi service was found or the device cannot send data to the platform Wrench LED Green Green wrench LED indicates that the...

Page 24: ...evice to a 2 7 8 73mm Flexco cleaner pole or use a pole adapter for a 2 3 8 60mm pole Wrong screws Replace screws replacement part 91604 Compacted debris in the screw holes Use a screwdriver needle or...

Page 25: ...take 2 3 minutes to appear Battery removed without powering off the device Power off and on the device to reset the lights correct status may take 2 3 minutes to appear Device will not connect to cell...

Page 26: ...ion No permission Contact the authorized representative from your company to approve you for access to the mobile application Lost the download link Contact Flexco customer service to resend your uniq...

Page 27: ...he cleaner profile information can populate the previously entered information User entered cleaner profile information on the wrong cleaner To prevent errors only enable Bluetooth wireless communicat...

Page 28: ...timized for mobile viewing and tablet users should view the dashboard in a landscape orientation Section 8 Specifications 8 1 Device Specifications Color grey Body material non metallic nylon resin Di...

Page 29: ...Dashboard Optimized for Google Chrome but accessible via preferred browser Online Dashboard Security permission based Languages English US Units Imperial Metric Section 9 Replacement Parts Item Code...

Page 30: ...washers 91608 DVCR CLR TC1 Cleaner device top cap kit incl top cap 1 ea Items 4 5 91597 DVCR CLR ADT Cleaner device 2 3 8 60mm pole adapter 1 ea 91595 DVCR CLR EXT Cleaner device 73mm pole extender 1...

Page 31: ...th a minimum distance of 20 cm between the radiator and your body Class A This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC...

Page 32: ...s device and its antenna must not be co located or operating in conjunction with any other antenna or transmitter 2 To comply with RSS 102 RF exposure compliance requirements a separation distance of...

Page 33: ...e environments it is rated to IP20 Section 12 Other Flexco Cleaner Replacement Parts Flexco provides many conveyor products and replacement parts that help your conveyors to run more efficiently and s...

Page 34: ...MS and MHS secondary cleaners o Long life tungsten carbide tips for vulcanized belts C Tips o o Carbide replacement tips for EZS2 P Type R Type FMS and MHS secondary cleaners o Impact resistant tungst...