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3

PRECAUTIONS ON USING THE TOOL

1.  

WEAR SAFETY GLASSES OR GOGGLES

Danger to the eyes always exists resulting from tool impact and air discharge.
The employer and/or user must ensure that proper eye protection is worn. Follow the most current
guidelines published by MSHA/OSHA for eye protection.

The employer is responsible to enforce the use of eye protection equipment by the tool operator and all
other personnel in the work area.

Note:

Non-side shielded safety glasses and face shields alone do not provide adequate protection.

2.  

HEARING PROTECTION MAY BE REQUIRED IN SOME ENVIRONMENTS

If you are using the Power Set

Rivet Driver intermittently or for an extended period of time, you may

need to wear hearing protection. The

decibel rating on the Power Set Driver is 

92 dBA

(weighted single

event emission sound pressure level at workstation)

The employer should check guidelines to assure compliance to MSHA or OSHA requirements on
required hearing protection.

3.  

DO NOT USE ANY POWER SOURCE EXCEPT AN AIR COMPRESSOR

The tool is designed to operate on compressed air. Do not operate the tool on any other high-pressure gas
or combustible gases (e.g., oxygen, acetylene, etc.) since there is the danger of an explosion. 

4.  

OPERATE WITHIN THE PROPER AIR PRESSURE RANGE

The Power Set Rivet Driver is designed to operate within an air pressure range of 60 to 120 PSI (4-8 bar).

WARNING:

Never operate the Power Set Model PSRD-1 air control assembly over 120 PSI (8 bar). The

Power Set regulator pressure relief safety value will activate. Always use the Power Set Rivet Driver with the
air control assembly (regulator, filter, oiler) supplied in your Power Set Kit.

The Power Set

Rivet Driver, Power Set Rapid Loader

collated rivets strips with washers, and the SR

™ 

Family of Rivet

Hinged Fasteners have been designed to work together as a system. 

Note:

To insure proper Power Set Rivet Driver usage and prevent tool damage, use this tool only with Flexco SR

Fasteners and use only the Power Set Rapid Loader

collated rivet strips with washers.  

The Power Set Rapid Loader collated rivet strips with washers have been developed to maintain alignment of the
rivet during installation. Using any other types of rivet, including those manufactured by Flexco will not yield
satisfactory results. Damage to your Power Set Rivet Driver resulting from the use of products other than Flexco
SR Belt Fasteners and Power Set Rapid Loader collated rivet strips with washers will void your tool warranty. 

More importantly, using non Flexco products with your Power Set Rivet Driver could result in unsafe tool
operation resulting in either belt damage, or possible injury to the tool operator and others in the vicinity.

Safety Instructions

WARNING

:

TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE

BEFORE USING THIS TOOL READ

CAREFULLY AND UNDERSTAND THE FOLLOWING

SAFETY INSTRUCTIONS

.” 

FAILURE TO FOLLOW WARNINGS

COULD RESULT IN DEATH OR SERIOUS INJURY

.

Summary of Contents for PSRD-1

Page 1: ...Flexco Power Set Rivet Driver Power Set Model No PSRD 1 OPERATING MANUAL and USERS GUIDE Pneumatic Rivet Driver FOR USE WITH THE Flexco SR Rivet Hinged Fastener System RH336 Patents Pending...

Page 2: ...vet Strips with Washers and Rivet Selection Guide 9 Installing Flexco SR Fasteners Using The Power Set Driver 10 11 Power Set Rivet Driver Tool Maintenance and Troubleshooting 12 13 Power Set Accessor...

Page 3: ...8 bar WARNING Never operate the Power Set Model PSRD 1 air control assembly over 120 PSI 8 bar The Power Set regulator pressure relief safety value will activate Always use the Power Set Rivet Driver...

Page 4: ...s or other foreign objects have lodged in the guide block holes Objects lodged in the guide block holes could result in a broken drive rod or could deflect a driven rivet into the operator CAUTION Be...

Page 5: ...3 4 5 6 7 8 9 10 11 TOOL SPECIFICATIONS HEIGHT 14 7 16 367mm WIDTH 5 1 6 129mm LENGTH 15 380mm WEIGHT 7 5 lbs 3 4kg RECOMMENDED OPERATING PRESSURE 85 TO 90 PSI approximately 6 bar AIR CONSUMPTION 9 SC...

Page 6: ...st 9 SCFM at 85 90 PSI will satisfy the requirements for running one Power Set driver at a firing rate of twice second For two Power Set drivers coming off the tee fitting 18 SCFM is required Note Fol...

Page 7: ...block air control assembly tee fitting 25 feet of air hose and two belt gauges not shown 2 Mount Air Control Assembly in upright position The air control assembly kit must remain level during tool ope...

Page 8: ...urn for proper adjustment 1 2 3 Connect your air compressor to the Parker No H2E 3 8 Male Nipple on the regulator kit Use compressed air directly from an air compressor WARNING Do not use any bottled...

Page 9: ...lect the proper rivet choose the shorter rivet for softer compressible belts and the longer rivet for hard belts Skiving Recommended Whenever possible Flexco recommends skiving the belt in order to co...

Page 10: ...on wooden board the width of the conveyor framework for support when using the MSRT or MSRT8 tool Adjust gauge pin guide to the correct fastener size 4 Center fastener strip on tool Flexco stamp faci...

Page 11: ...Wait approximately 1 second between shots to allow the driver to fill with air 10 Drive Rivets into center hole of both end plates This will anchor fastener strip in position Continue driving rivets...

Page 12: ...se As air hoses age they soften and expand when pressurized resulting in a drop in air hose line pressure Also check for hose breaks and cracks around hose fitting s Are you connected from your air as...

Page 13: ...with washers The Power Set Rivet Driver can only be used with specially designed Power Set Rapid Loader collated rivet strips with washers intended to work with the Power Set Rivet Driver They have a...

Page 14: ...sembly PSRD RF 42521 4 0 Air Hose Assembly 25 Ft with Fittings PSRD AH 42522 3 0 Tee Fitting PSRD TF 41011 1 0 DESCRIPTION ORDERING ITEM WT NUMBER CODE LBS Power Set Kit for R5 R51 2 R6 MPSK5 43018 34...

Page 15: ...15...

Page 16: ...1180 Fax info flexco com www flexco com Global Locations Australia 61 2 9680 3322 England 44 1457 891 000 Germany 49 7428 9406 0 Mexico 52 55 56 74 53 26 South Africa 27 11 974 2771 Flexible Steel La...

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