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Pre Use Inspection 

 
 

 

16 

 
 

 
Flexi ACiON Operator Handbook 

 

 

 

 
 

Other Options 

Keypad  Entry  (Electronic  Code 
Switch ECS) 

 

Indication Lamps (LED’s) 

In  normal  operating  mode,  the  red  LED  will  flash 
each time a correct keystroke occurs.  To indicate the 
switch is ON, the green LED is activated. 
 
When the ECS  is in the programming mode, the red 
LED is on.  Now the green LED will indicate a correct 
keystroke.  

User Pin Codes 

Up  to  15  individual  PIN  codes  can  be  programmed.  
Each PIN code consists of at least 4 and a maximum 
of 8 digits. 
 
To  be  sure  no  accidental  keystrokes  remain,  press 
the CE key before entering your PIN code. Terminate 
your PIN code with the ON/OFF key to switch ON. 
 
Once the switch is activated it can be turned OFF by 
pressing  the  ON/OFF  key  again.    The  switch  will  be 
turned OFF immediately.  
 
If an incorrect PIN code is entered just press the CE 
key  and  restart  entering  the  correct  PIN  code 
followed by the ON/OFF key. 
 

Master Pin Code

 

With the master code you can program all PIN codes 
and  also the switch OFF delay.   Keep  your  personal   
master code in a safe place. 
 
 
WARNING:    If  the  master  code  is  forgotten  or 
lost,  the  ECS  can  not  be  reprogrammed  and 
must  be  returned  for  resetting.    The  cost  for 
resetting will be charged. 
 
For  supervisors  instructions,  contact 

Narrow  Aisle 

Limited.

 

Switch Off Delay 

It is possible to configure the switch to turn OFF after 
being  switched  ON  for  the  programmed  number  of 
minutes.    If  connected  through  the  seat  switch,  the 
ECS  will  shut  down  after  the  programmed  delay 
which starts when the driver leaves the seat. 
 
For  supervisor’s  instructions,  contact 

Narrow  Aisle 

Limited.

 

Pyroban System 4000 

A truck may be fitted  with  Pyroban System 4000 if it 
is operated in hazardous areas.  To operate a vehicle 
fitted  with  this  system  it  is  necessary  to  follow  the 
following start-up sequence. 
 

 

Insert  key  and  turn  fully  clockwise,  release  and 
allow  to  return  to  the  ON  position.    This  will 
activate the System 4000. 

 

 

The System 4000 display  will show the progress 
of the start-up sequence. 

 

 

When  requested  to  do  so  by  the  System  4000, 
operate  the  gas  bottle  test  valve  to  enable  a 
sufficient  amount  of  gas  into  the  gas  sensing 
head. 

 

 

The System 4000 will indicate when the gas test 
is complete and the gas is being purged from the 
system. 

 

 

When  the  sequence  is  completed  satisfactorily 
the System 4000 will display 

SYSTEM OK

.  The 

truck can now be operated. 

 

 

Any  other  fault  code  MUST  be  reported  to  your 
Pyroban Trained Engineer. 

 

Note:

  Trucks  fitted  with  a  Pyroban  system  MUST 

only  be  maintained  or  repaired  by  Pyroban  Trained 
Personnel. 
 
For  further  information  on  any  of  the  above  options 
please contact the manufacturer. 

Summary of Contents for Flexi ACiON 1000

Page 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Page 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Page 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Page 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Page 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Page 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Page 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Page 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Page 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Page 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Page 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Page 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Page 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Page 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Page 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Page 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Page 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Page 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Page 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Page 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Page 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Page 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Page 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Page 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Page 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Page 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Page 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Page 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Page 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Page 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Page 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Page 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Page 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Page 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Page 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Page 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Page 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...

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