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Flexzilla 

Electric Operated, Piston Compressors

 

 

Safety

 

This manual contains very important informa on to 

know and understand. This is provided for SAFETY 

and to PREVENT EQUIPMENT PROBLEMS. To help un- 

derstand this informa on, observe the following: 

Danger indicates an imminently 

hazardous situa n which, if not 

avoided, 

will 

result in death or serious  injury. 

Warning indicates a poten ally 

hazardous situa n which, if not 

avoided, 

could 

result in death or serious injury. 

Cau on indicates a  poten ally 

hazardous situa n which, if not 

avoided, 

may 

result in minor or moderate injury. 

No ce indicates important infor- 

ma on, that if not followed,  may 

cause damage  to  equipment. 

Basic Guidelines

 

CALIFORNIA PROPOSITION 65

 

This product or its power cord  may 

contain chemicals known to  the

 

State of California to cause cancer and birth defects  or 

other reproduc ve harm. Wash hands a er  handling.

 

1. Allow only trained, authorized persons who

have read and understood these opera ng

instruc ons to use this compressor. Failure

to follow the instruc ons, procedures and

safety precau ons in this manual can  result

in accidents and injuries.

2. NEVER start or operate the compressor under

unsafe condi ons. Tag the compressor,

disconnect and lock out  all power to it to

prevent  accidental  start-up  un   the  condi- 

on is  corrected.

3. Install, use and operate the compressor only

in full compliance with all per nent OSHA

regula ons and all applicable Federal, State

& Local Codes, standards and   regula ons.

4. NEVER modify the compressor and/or controls

in any  way.

5. Keep a 

rst aid kit in a convenient  place.

Seek medical assistance promptly in case

of injury. Avoid infec n by caring for any

small cuts and burns  promptly.

Breathable Air

 

1. NEVER use air from this compressor for

breathable  air  except  in  full  compliance  with

OSHA Standards 29 CFR 1910 and any other

Federal, State or Local codes or regula ons.

Death or serious injury can result 

from inhaling compressed  air 

without using proper  safety 

equipment. See OSHA standards 

on safety  equipment.

 

2. DO NOT use air line an -icer systems in air

lines supplying  respirators  or other  equip- 

ment used to produce breathable air. DO  NOT 

discharge  air  from  these  systems  in  unven - 

lated or other con

ned  areas.

Pressurized Components

 

This equipment is supplied with a ASME designed 

pressure vessel protected by an ASME rated relief 

valve. Pull the ring 

before each use 

to make sure 

the  valve  is  func onal.  Refer  to 

gure  10.  DO 

NOT a empt to open valve while the machine is 

under pressure. 

Personal  Protec ve Equipment

 

Be sure all operators and others around  the 

compressor and its controls comply with all appli- 

cable OSHA, Federal, State and Local regula ons, 

codes and standards rela ng to personal protec- 

ve equipment. This includes respiratory protec- 

ve equipment, protec on for the extremi es, 

protec ve clothing, protec ve shields and barri- 

ers, electrical protec ve equipment and  personal  

hearing protec ve equipment. 

Inspec on

 

Inspect compressor prior to any 

use. Check for external damage 

that might have occurred during 

transit. 

Be careful of moving parts 

then test pulley by turning it 

freely by hand. 

Report any dam-

 

age to delivery carrier   immediately.

 

Make sure pallet-mounted 

compressors are firmly secured to

 

the pallet before moving. NEVER a mpt to move  

a compressor that is not secure as serious injury or 

property damage could occur.

 

A forkli  may be necessary for unloading the 

Flexzilla compressor. Use all forkli  safety measures 

and require a cer ed forkli  operator. Refer to figure 

1 for  safe   unloading procedure. 

TO ACTIVATE

WARRANTY

Scan or go to 

for warranty registration

Warranty only valid by following conditions expressed in the Warranty Statement section of the Compressor Operating Manual.

Summary of Contents for FI05V080Y1S

Page 1: ...are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in opera on Keep these instru ons for reference 1811 Operating Instructions Warr...

Page 2: ...30 460 575 APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T 640 640 800 800 800 800 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 735 735 752 752 1190 1190 956 956 988 956 1200 1200...

Page 3: ...xcept in full compliance with OSHA Standards 29 CFR 1910 and any other Federal State or Local codes or regula ons Death or serious injury can result from inhaling compressed air without using proper s...

Page 4: ...n a temperature range between 35 110 F Ifambienttemperaturedrops below 32 F be sure to protect safety relief valves and drain valves from freezing NEVER operate compressor with temperatures below 15 F...

Page 5: ...top to minimize condensa on in air drop ELEVATION Watertrap with drain Air Tank Air Dryer From Compressor To Air Tool Water Drain Valve Figure 2 Basic Piping Diagram Never install a shut o valve such...

Page 6: ...circuit can cause circuit overload and or imbalance in motor phasing Install proper No Fuse Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere ra ng 4 Ensu...

Page 7: ...220V or 460V Opera on SafetyRules 1 Make sure all operators receive product train ing and read and understand all instruc ons Keep all ammable combus ble poisonous and noxious materials away from oper...

Page 8: ...liminate numerous motor starts stops and to help coolpump To engage con nuous run feature open ball valve found by following copper tubing across cylinder heads to tank See gure 9 Stop con nuous run f...

Page 9: ...comes milky Safety Valve NEVER a empt to regulate or tamper with safety valve Valve is sealed and cer ed by ASME code and is designed to relieve system pressurewhennecessary Check proper opera on of s...

Page 10: ...clockwiserota on 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glass See gure 8 Use only Flexzilla Compressor Oil Use of any other product will...

Page 11: ...r unit If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will also void this warranty WEEMS GLOBAL WARRANTY EXCLUSION...

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