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Flexzilla 

Electric Operated, Piston Compressors

 

9

 

5. Keep  all  body  parts  and  any hand-held

tools or other conduc ve objects away  from

exposed  live  parts  of  the  electrical  system.

When making repairs or adjustments, stand

on a dry, insulated surface and DO NOT  con- 

tact any other por on of the compressor.

6. DO NOT leave compressor una ended with

exposed electrical components. Be sure to

tag and disconnect all power if temporary

absence is  necessary.

Compressor components can 

become hot during opera on. 

Avoid bodily contact with hot 

liquids, hot surfaces and sharp 

edges and corners.

 

Belt Adjustment

 

Be sure to relieve all system 

pressure,  then lock out power and 

tag compressor to  prevent 

unexpected movement of the unit.

 

Inspect belt tension a er 

rst 30 hours of  opera on 

then every 30 days. 

1. Proper belt  tension

is determined  by

pressing on  belt 

midway between 

motor pulley  and 

ywheel. There 

should  be approxi- 

Pull ring  on 

safety valve 

before each  use.

 

Figure 12: Safety Valve 

4. Do not splash lubrica ng oil on belts or  pul- 

leys when adjus ng or replacing belts.

Changing Oil

 

All units are shipped with break-in oil. Change  oil 

within 

rst 50 hours or 30 days of opera on,  which- 

ever comes 

rst. 

DO NOT use automo ve type  oil.

 

Change oil every 90 days or if oil becomes  milky. 

Safety Valve

 

NEVER a empt to regulate  or 

tamper with safety valve. Valve  is 

sealed and cer

ed by ASME code 

and is designed to relieve  system 

pressure when necessary.

 

Check proper opera on of safety valve before each 

use. Refer to 

gure 12. If valve does not open man- 

ually, 

replace immediately. 

Discharge pressure is 

generally set at 175 psi (12.1 bar). DO NOT  a empt 

mately 1/2 inch of 

de

ec on. 

1/2” De

ec on

 

to open valve while machine is under    

pressure. 

Tank

 

2. Adjust belt tension as needed by  loosening

the four motor frame nuts then  adjus ng

single bolt head on belt tensioner. See 

gure

11.

Remember to  ghten motor bolts a er

adjustment is  made.

3. Always replace all belts with the same brand

at the same  me. Make sure belts are  uni- 

matched. Do not replace belts independently. 

Drain daily. 

If unit is equipped with electronic auto  drain: 

1. Check daily to ensure proper  opera on.
2. Clean 

lter weekly. Refer to 

gure 13. 

Not included on all  units

 

Manual 

OPEN/CLOSE

 

valve

 

1. Close manual valve.

2. Remove 

lter  cap

and 

lter.

3. Clean 

lter.

4. Reassemble  drain.
5. Open manual  valve.

Auto drain

 

lter

 

Filter cap

 

Use only Flexzilla Industries Oil.

Use of any other product will cause 

product damage and void  the 

warranty. 

 

TO ACTIVATE

WARRANTY

Scan or go to 

for warranty registration

Warranty only valid by following conditions expressed in the Warranty Statement section of the Compressor Operating Manual.

Figure 11: Belt adjustment

Figure 13: Clean filter in automa�c drain

 

Summary of Contents for FI05V080Y1S

Page 1: ...are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in opera on Keep these instru ons for reference 1811 Operating Instructions Warr...

Page 2: ...30 460 575 APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T 640 640 800 800 800 800 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 735 735 752 752 1190 1190 956 956 988 956 1200 1200...

Page 3: ...xcept in full compliance with OSHA Standards 29 CFR 1910 and any other Federal State or Local codes or regula ons Death or serious injury can result from inhaling compressed air without using proper s...

Page 4: ...n a temperature range between 35 110 F Ifambienttemperaturedrops below 32 F be sure to protect safety relief valves and drain valves from freezing NEVER operate compressor with temperatures below 15 F...

Page 5: ...top to minimize condensa on in air drop ELEVATION Watertrap with drain Air Tank Air Dryer From Compressor To Air Tool Water Drain Valve Figure 2 Basic Piping Diagram Never install a shut o valve such...

Page 6: ...circuit can cause circuit overload and or imbalance in motor phasing Install proper No Fuse Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere ra ng 4 Ensu...

Page 7: ...220V or 460V Opera on SafetyRules 1 Make sure all operators receive product train ing and read and understand all instruc ons Keep all ammable combus ble poisonous and noxious materials away from oper...

Page 8: ...liminate numerous motor starts stops and to help coolpump To engage con nuous run feature open ball valve found by following copper tubing across cylinder heads to tank See gure 9 Stop con nuous run f...

Page 9: ...comes milky Safety Valve NEVER a empt to regulate or tamper with safety valve Valve is sealed and cer ed by ASME code and is designed to relieve system pressurewhennecessary Check proper opera on of s...

Page 10: ...clockwiserota on 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glass See gure 8 Use only Flexzilla Compressor Oil Use of any other product will...

Page 11: ...r unit If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will also void this warranty WEEMS GLOBAL WARRANTY EXCLUSION...

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