Fliegl TDK 100 VR FOX, Operating Instructions Manual

Page 1: ...GB Operating instructions TDK tandem three way tipper TDK We are Fliegl Translation of original operating instructions ...

Page 2: ...Read these operating instructions prior to first time start up and observe them at all times Retain for future reference ...

Page 3: ... maintenance of the tandem three way tipper These operating instructions must therefore also be passed on to the operating personnel Before putting the Fliegl tandem three way tipper into operation every operator must be familiar with how to handle the machine as described in these operating instructions The safety requirements must be strictly followed Compliance with safety regulations applicabl...

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Page 5: ...isuse 19 2 3 Service life of the machine 20 2 4 Risks when working with the machine 20 2 5 Residual risks 20 2 6 Obligations of the operator 20 2 7 Obligations of personnel 21 2 8 Qualification of operating personnel 21 2 9 Qualification of specialist personnel 21 2 10 Personal protective equipment 22 2 11 Operational safety 22 2 11 1 Operation without correct start up 22 2 11 2 Safeguarding perfe...

Page 6: ...t time start up 38 5 2 Check before start up 38 5 3 Returning to service 38 6 Preparation and setup 39 6 1 Draw gear 39 6 1 1 Draw gear with top bottom attachment from TDK 140 39 6 1 2 Hydraulically sprung draw gear TDK 255 39 6 1 3 Draw gear with overrun brake 39 6 1 4 Ball head coupling 40 6 1 5 Installing forced steering on the towing vehicle optional 40 6 2 Setting up the forced steering optio...

Page 7: ... 1 2 First and second attachment 56 8 2 Rear panel 56 8 2 1 Rear panel base side panel with grain hatch 56 8 2 2 Gravel flap version 57 8 3 Supporting mechanism 57 8 4 Flange couplings 57 8 5 Underride guard 58 8 6 Central locking 58 8 6 1 Rear version 58 8 6 2 Side version 59 8 7 Mechanical stopcock for hydraulics maintenance work 60 9 Accessories 61 9 1 Reversing monitoring camera 61 9 2 Marker ...

Page 8: ... 71 10 4 4 Lubrication schedule 71 10 4 5 Tyres and wheels 72 10 5 Maintenance of the brake system 74 10 5 1 Maintenance of the compressed air brake system 74 10 6 Troubleshooting and fault elimination 76 10 6 1 List of warning and fault signals 76 10 7 Decommissioning 78 10 7 1 Temporary shutdown 78 10 7 2 Storage conditions 78 10 7 3 Disassembly and final shutdown 78 10 7 4 Scrapping and recycli...

Page 9: ...Contents 8 15 1 1 Agricultural products 83 15 1 2 Fertiliser 83 15 1 3 Construction materials 83 15 1 4 Firewood 83 15 2 Conversion table 84 16 Index 85 ...

Page 10: ...rd party parts without our knowledge or prior agreement especially if improper modifications were made 5 The warranty will also be invalidated if a defect is not rectified completely and correctly immediately after it is discovered Repairs required for functional reasons need our prior approval if a claim is to be made for full or partial compensation of expenses 6 Liability is excluded for damage...

Page 11: ...l info fliegl com Internet www fliegl com Formal details of operating instructions Document no 1 009B06203 1 Version revision 3 1 Creation date 12 07 2016 Last revision 14 07 2020 Language of original operating instructions German Translation of original operating instructions Copyright Fliegl 2020 All rights reserved Reproduction in whole or in part is only permitted with the approval of Fliegl W...

Page 12: ... Tandem three way tipper Type TDK 80 88 TDK 80A 88 VR TDK 110 88 TDK 140 88 TDK 160 88 TDK 200 Profi TDK 255 Profi TDK 80A 88 VR FOX TDK 100 VR FOX TDK 140 FOX TDK 160 FOX TDK 200 FOX Project designation Fliegl TDK Trade name Fliegl TDK tandem three way tipper Function Transport trailer It is expressly stated that this machine complies with all relevant provisions of the following EC directives 20...

Page 13: ...r damage and malfunctions resulting from failure to comply with the operating instructions This information is required to ensure a smooth replacement parts ordering process Copy the relevant information from the type plate into the box below For replacement part orders please contact Fliegl Agro Center GmbH Maierhof 1 84556 Kastl Germany Tel 49 0 8671 9600 0 Fax 49 0 8671 9600 71 E mail info agro...

Page 14: ...st be followed in the correct order The system response to each operator action is marked with an arrow Example Operator action step 1 System response to operator action step 1 1 4 Cross references Cross references to other points in the operating instructions appear in the text along with the relevant chapter and subchapter or section 1 5 Terminology trailer machine vehicle Within this document t...

Page 15: ...afety at work as well as accident prevention Based on the specifications in these operating instructions Fliegl Agrartechnik GmbH assumes no liability for direct or consequential damage attributable to improper operation or maintenance For your own safety you should only use original replacement parts and accessory products Fliegl Agrartechnik GmbH assumes no liability for the use of other product...

Page 16: ...e performed For equipment with a connection for the tractor hydraulics the hydraulic lines between the towing vehicle and trailer must be disconnected or their actuation device locked If the trailer is equipped with an overrun brake the breakaway cable must be attached to the tractor The controls of the on board hydraulic system must be laid out so that visual contact with the trailer can be maint...

Page 17: ...g on and off the machine Persons climbing on to the machine without using the designated access points may slip fall and suffer serious injuries The safety of access points can be impaired by dirt and debris Always ensure that access points are clean and in working condition Never climb on or off the machine while it is moving Never jump off the machine Only climb on and off the machine via the ac...

Page 18: ...e supporting mechanism and then secure it if possible Uncoupling the TDK The supporting mechanism can be extended by operating the actuation device Uncouple the TDK the coupling height can be adjusted via the supporting mechanism Disconnect the hydraulic and electrical lines as well as the brake system and uncouple the vehicle The tractor is a weight bearing element for tandem trailers Therefore t...

Page 19: ...al use and must only be used if All safety equipment specified in the operating instruction is present and in the safety position All safety instructions in the operating instructions are observed and complied with including the information in the chapter Basic safety instructions as well as the specific instructions in the individual chapters The operating instructions form part of the machine an...

Page 20: ...essive materials artificial fertilizer materials with a PH value higher than the neutral value Caution when reversing Because the area behind the trailer cannot be seen or can only be partially seen from the operator workstation a signaller is mandatory when reversing as required by German road traffic regulations Modifications and changes Any unauthorised modifications and changes to the machine ...

Page 21: ...hine requires knowledge of the safety and user instructions set out in this manual Always store the operating instructions at the usage location of the machine The operating instructions must be available to operators and maintenance personnel at all times Also be aware of the following General and location specific regulations regarding accident prevention and environmental protection 2 5 Residua...

Page 22: ...alteration conversion extension repairs retrofits is performed incorrectly this can lead to serious injury or death To avoid accidents any person performing work in accordance with these operating instructions must meet the following minimum requirements He or she is a qualified specialist with the requisite training Based on their technical expertise he or she is able to assemble the partially di...

Page 23: ...e machine and lead to accidents involving personal injury All maintenance and adjustment work must be performed as described in the relevant sections Shut down and secure the machine before performing any maintenance and adjustment work 2 11 3 Danger due to machine damage Damage to the machine can impair its operational safety and lead to accidents involving personal injury The following machine c...

Page 24: ...afety and protective devices The following safety devices are installed on the machine Service brake system Parking brake PB Stopcock for tipper hydraulics for maintenance and servicing Bridge support for maintenance and servicing optional Wheel chocks x2 Ladder standard optional 2 12 3 In case of faulty protective devices Defective safety equipment can lead to dangerous situations Therefore Turn ...

Page 25: ...this danger zone the minimum safety distance must be observed If this safety distance is not maintained this can result in accidents involving personal injury Only switch on the machine if there are no persons within the danger zone Cease operation immediately if persons enter the danger zone The minimum safety distances are as follows Fig 4 Danger zone The values specified above are minimum safet...

Page 26: ...aced When attaching additional devices add the corresponding hazard symbols if necessary Consult with the manufacturer where necessary Risk of crushing Risk of hand injuries when reaching into the machine Caution Exercise special caution when handling or touching Information in operating instructions Read contents of operating instructions before handling Speed sign Design based maximum speed for ...

Page 27: ...the machine CE identification number Indicates conformity with applicable EU directives related to the product which also require a CE marking Located on type plate Type plate to specifically identify the machine Fig 5 Warnings and safety instructions affixed to the machine ...

Page 28: ...ransport and spread goods as described in section 2 1 Designated use 3 2 Design variants standard Name Total weight TDK 80 88 4 000 mm bridge 8 000 kg TDK 80A 88 VR 8 000 kg TDK 110 88 11 000 kg TDK 140 88 14 000 kg TDK 160 88 16 000 kg TDK 200 PROFI 20 000 kg TDK 255 PROFI 20 000 kg TDK 80A 88 VR FOX 8 000 kg TDK 100 VR FOX 10 000 kg TDK 140 FOX 14 000 kg TDK 160 FOX 16 000 kg TDK 200 FOX 20 000 ...

Page 29: ...olding out on the bridge The TDK is equipped with two linchpins which must always be fitted on the desired tipping side After the plug in coupling SVK coupling has been connected to the on board hydraulics of the tractor towing vehicle and an operating pressure of min 150 bar has been established the tipping process can be initiated by means of a single action control valve on the tractor When tip...

Page 30: ... 29 3 4 Layout of the machine The following figure provides an overview of the most important components and assemblies and shows where they are installed on the machine Fig 6 Layout and components 9 9 7 7 10 12 8 5 6 3 4 11 2 1 ...

Page 31: ...fferent variations of these components are described under Equipment section 8 Fig 7 Assembly item 1 Fig 8 Assembly item 2 Item 1 draw gear This draw gear is fitted to enable coupling to the towing vehicle Both the drawbar eye and the service parking brake are attached to the draw gear See section 6 6 Item 2 drawbar eye Flange couplings are available in different standards and designs see section ...

Page 32: ...ailer is uncoupled the supply connections are stored here Fig 11 Assembly item 5 Item 6 supporting mechanism The supporting mechanism serves as a front support when parking the TDK Fig 12 Assembly item 6 Item 7 lateral side panel lock The entire lateral side panel can be opened via the side panel lock Fig 13 Assembly item 7 Item 8 side central locking When the central locking is operated the later...

Page 33: ... the case of the overrun brake unit service brake the parking brake is combined with the overrun brake Without overrun brake unit The parking brake is a separate system This brake is not connected to the service brake hydraulics compressed air Overrun brake unit Parking brake without overrun brake unit Fig 17 Assembly item 11 Item 12 axle assembly The TDK features a tandem axle assembly Fig 18 Ass...

Page 34: ...0 Body width 2 220 2 170 2 220 2 170 2 220 2 170 2 320 2 220 2 320 2 220 Height of base side panel 500 500 600 600 600 Length Tipping cylinder 1 850 1 850 1 850 2 150 2 150 Total weight approx kg 8 000 10 000 14 000 16 000 20 000 Drawbar load approx kg 1 000 2 000 2 000 2 000 2 000 All dimensions are specified in mm and include a tolerance of 5 Standard tyres were used to determine the dimensions ...

Page 35: ...mitted to transport persons on the machine The roadworthiness of the machine particularly the lighting tyres closed openings etc must be checked before travelling on public roads Before moving off ensure that perfect visibility exists on and around the towing vehicle and of the machine itself Before travelling on public roads ensure that The machine is fully and correctly coupled to a suitable tra...

Page 36: ...rk must only be performed by a specialist workshop Use only original fuses If fuses with an excessively high rating are used the electrical system will be destroyed When electrical devices and or components are installed on the machine at a later stage and connected to the on board power supply it is the user s responsibility to verify whether this installation results in faults or malfunctions of...

Page 37: ... the tractor shows a pressure of 5 0 bar Disconnection procedure Secure the machine to prevent it rolling away You can do this using the parking brake and or wheel chocks Undo the coupling head of the supply line red as prescribed Undo the coupling head of the brake line yellow as prescribed The service brake of the machine only engages when the red coupling head has been removed You must follow t...

Page 38: ...ersed risk of accident 5 Coupled hydraulic hose lines o Must easily withstand all movements during cornering without excess tension bending or friction o Must not rub against other parts 6 Check hydraulic hoses and couplings regularly and replace them if they are damaged or old at least every 6 years 7 The replacement hoses must meet the requirements of the machine manufacturer 8 When locating lea...

Page 39: ...operating personnel are responsible for observing the legal provisions of national road traffic regulations Observe the safety instructions that are affixed to the trailer An explanation of the individual warning symbols is provided on page 25 of these operating instructions Also comply with the instructions in the relevant sections and in the appendix of these operating instructions 5 2 Check bef...

Page 40: ...wering the supporting mechanism Prerequisites Suitable spanners torque wrenches Means of supporting and protecting against falling Fitting location Thread grade min Tightening torque Nm Drawbar eye M20 10 9 465 Traction bar M30 8 8 1400 Traction bar support M24 8 8 570 6 1 2 Hydraulically sprung draw gear TDK 255 The draw gear can be mechanically adapted to the coupling height Top bottom attachmen...

Page 41: ...coupling mechanism for this purpose On TANDEM models the rear axle features forced steering Hydraulic forced steering is only available for bottom attachment with a Ø 80 mm flange ball head coupling The dimensions on the Ø 80 ball head coupling and the clearances according to ISO 500 and ISO 730 must be applied Procedure Mounting of the steering cylinder at the same axial and vertical height as th...

Page 42: ...ure Approach the trailer with your towing vehicle as straight as possible Couple the towing vehicle to the trailer via the trailer coupling Release the lock at the end of the forced steering cylinders by lifting up the lever The cylinder can now move freely and can be easily connected to the towing vehicle Fold the lock lever back down again Drive the tractor trailer combination forwards slowly un...

Page 43: ...the vehicle 4 Open stopcocks L1 and L2 Must be opened before travel to avoid damaging the hydraulic cylinders 5 Open stopcocks 1 2 and 3 Apply a pressure of 50 bar to the system 6 Close stopcock 1 7 Close stopcocks 2 and 3 one after the other 8 Check whether the forced steering is functioning correctly at full steering lock 9 If not there may be air in the system Venting the system 1 If there is a...

Page 44: ...steered Fig 31 Steering angle Daily system pressure check Complete adjustment for every towing vehicle change Attention The trailer is delivered with the stopcocks closed Stopcocks L1 and L2 must be opened before commencing travel to prevent damage to the hydraulic cylinders At maximum steering angle the tyres must not touch the frame or other parts of the vehicle Check the axle stops and adapt th...

Page 45: ...tion Release the turnbuckle A Turn the adjusting screw C clockwise until the wheel does not turn in the direction of travel Turn the adjusting screw C back until no more braking effect can be felt when the wheel is turned forward Perform these steps for all braked wheels Reconnect the pull rods to the overrun brake mechanism and adjust such that there is no free play First tighten the turnbuckle A...

Page 46: ...ing mode adjusting the trailer load status Release operating mode for moving the uncoupled trailer is triggered via the trailer release valve The button must be pushed in for this purpose When using the trailer brake valve in combination with a manually adjustable brake force regulator without release position a trailer release valve is employed Fig 33 Manual brake force adjustment You must not al...

Page 47: ... load adjustment valve When hydraulic brake systems are connected to the tractor s hydraulic brake system the trailer must be braked via the tractor s brake system The brake pressure must not exceed 120 bar 12 000 kPa An emergency brake system must be fitted e g farmer stop brake with connecting cable to the tractor a fixed connection to the tractor or similar must be established during driving op...

Page 48: ... on the lever eyelet also allows the braking function to be used from the operator s position 6 6 2 Hand brake lever overrun brake Applying the brake To activate the hand brake pull the actuating lever towards the drawbar eye The brake locks automatically Releasing the brake Press in the button at the tip of the actuating lever to unlock the brake Move the lever towards the container while keeping...

Page 49: ...have uncoupled the trailer you must place the brake lever in the designated bracket on the draw gear You can also operate the detachable brake on the draw gear when the trailer is uncoupled Emergency braking mechanism The pull cable must be securely connected to the towing vehicle If the trailer detaches from the towing vehicle during travel this triggers the emergency braking mechanism To disenga...

Page 50: ...and brake or wheel chocks under the wheels 7 1 1 Before operation Instruct unauthorised persons away from the machine Carry out a visual inspection of the entire machine and the tools Check the fill levels of lubricants and auxiliary materials Unlock all devices used for stopping in an emergency The hydraulic connections should always be connected to the same ports on the towing vehicle When conne...

Page 51: ...ulic lines on the towing vehicle For labelling to identify connection points see the stickers on the vehicle and on the couplings Check all hydraulic lines for damage and leaks on a daily basis Replace all hydraulic hoses completely every 6 years Releasing the parking brake Overrun brake version Press in the button at the tip of the actuating lever Move the lever towards the side panel while keepi...

Page 52: ...and take all the safety precautions listed in these sections Procedure Turn on the machine as specified Perform all functions of the machine individually Correct the settings if necessary Conduct a brake test with the machine in both empty and laden condition to establish the braking behaviour of the tractor and coupled machine We recommend that brake matching be carried out between the tractor an...

Page 53: ... devices to the safety position 12 Before coupling or uncoupling the vehicle secure it against rolling away using the parking brake and or wheel chocks 13 The cylinder of the hydraulic draw gear must never be fully extended or retracted when driving Otherwise the suspension will not function correctly 14 Movable structural parts such as the side panel must be secured in their end positions Special...

Page 54: ...ly across the full length of the cargo space Other load conditions could alter the driving characteristics 7 2 3 Emptying the trailer Ensure that the danger area behind and to the side of the trailer is clear and that there are no obstructions or persons in this area Open the side panel locks via the central locking During unloading there is a risk of injury due to the side panel folding down and ...

Page 55: ...r objects are in the swivel range Caution The attached swing mounted panels swing out when the side panels are opened and the bed is loaded with bulk materials When opening the side panels ensure that no persons or objects are in the danger area Be especially aware of fingers and hands danger of crushing When tipping to the rear with three way tippers the side panel must only be opened with the ai...

Page 56: ...upling has been connected to the towing vehicle with at least 150 bar and a sufficient amount of oil is present the tipping process can be started When tipping the tipper must be securely connected to the towing vehicle The tipping process can also be started with the hand pump optional equipment When tipping particularly to the rear the trailer must be resting on a weight bearing horizontal surfa...

Page 57: ...t 500 mm 600 mm divided by centre stanchion 800 mm divided by centre stanchion 600 mm with side panel connectors Fig 43 Attachment wall 8 2 Rear panel 8 2 1 Rear panel base side panel with grain hatch The base side panel is equipped with a mechanically operated grain hatch 400 x 230 mm The grain hatch is opened by releasing the side of the guide rail mounted locking screw and pushing the lever see...

Page 58: ...g mechanism Depending on the TDK version the following types of supporting mechanism are available Versions 1 Heavy duty support wheel 2 Hydraulic supporting foot 3 Supporting foot with 2 speeds 1 2 3 Fig 46 Supporting mechanism 8 4 Flange couplings The following drawbar eyes are available for the tandem three way tipper Flange couplings DIN drawbar eye 40 Ø 40 mm 1 Ball head K80 Ø 80 mm Piton Fix...

Page 59: ... first attachment remains in its locked position Fig 48 Central locking Be aware of the internal load pressure Fold out selection with attachment Open the central locking Only the base side panel folds out to the rear The first attachment remains in its locked position Open both side panel locks of the rear base side panel and the central locking on the left rear side of the tipper The base side p...

Page 60: ...ns in its locked position Open both side panel locks of the base side panel and the side central locking The base side panel and the first attachment fold out to the side Left hand central locking The left hand central locking is structurally identical to the right hand central locking and is operated accordingly mirror image Closing the side panels Before closing the side panels ensure that there...

Page 61: ...Before performing maintenance work between the tipper bridge and the chassis the stopcock for the tipper hydraulics must be closed This prevents accidental lowering of the tipper bridge A bridge support is required to perform maintenance with a raised tipper bridge If it is not available the operator must provide a secure support otherwise it is not permitted to perform maintenance work with the b...

Page 62: ...2 Marker lights 9 3 Side panel tension springs The side panel tension springs merely serve as a means of power assistance when closing the side panels They can be mounted on the front or rear Reinforced version Standard version Fig 53 Side panel tension spring 9 4 Side panel boom chains with storage box The side panel chains are used only to widen or lengthen the rear loading area The boom chains ...

Page 63: ... and closes automatically when the drawbar eye engages in the coupling Fig 56 Automatic coupling Only this version is authorised for use on public roads 9 7 Tensioning chain for steel side panel Used for the internal tension of the side panels Turn clockwise to tighten arrow direction The tensioning chain must be attached as follows BOTTOM for grain transports TOP for potato transports Fig 57 Tens...

Page 64: ...abiliser must be re tensioned when necessary Fig 60 Tensioning strap 9 11 Side panel support Used to support the lateral side panel Remove the supports from the transport bracket located at the bottom of the frame Slide the support into the external bracket Secure the individual side panel supports with the fixing screws so that they cannot fall out Fig 61 Side panel support 9 12 Bracket for folde...

Page 65: ...trailer Increased effort is required when using the crank handle Used to cover the load and protect it against dirt moisture etc 9 14 Side panel For more information see section 8 1 2 9 14 1 First attachment The attachment in combination with the base side panel 500 mm 600 mm 500 mm with side panel connectors 600 mm with side panel connectors 800 mm only one attachment possible 9 14 2 Second attac...

Page 66: ... open the rear panel first and then raise the tipper bridge proceed in reverse order when closing Fig 64 Hydr rear panel When using the hydraulic rear panel the trailer must be moved a few metres from the unloading location after the load has been emptied Only then can the tipper bridge be lowered Never tilt the bridge too close to other objects walls trees etc as the rear panel swings out to the ...

Page 67: ...of the tipper bridge Failure to observe the above instructions can result in life threatening injuries Fig 66 Example of a bridge support If no locking facility is provided on the hydraulic system the use of a bridge support with a raised tipper bridge is required during maintenance If this is not present the operator must provide a secure support Otherwise it is not permitted to perform maintenan...

Page 68: ...r Boch Straße 1 84453 Mühldorf am Inn Germany Telephone 49 0 8631 307 461 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl com 10 2 Replacement parts For a detailed list of all relevant replacement parts refer to the replacement parts list for the TDK tandem three way tipper separate document For replacement part orders please contact Fliegl Agro Center GmbH Maierhof 1 84556 Kas...

Page 69: ...cle class 3 EU type approval number 4 Vehicle ID number VIN 5 Total weight axle load 6 Drawbar load 7 Axle load of 1st axle 8 Axle load of 2nd axle 9 Axle load of 3rd axle 10 Vehicle type 11 Trade name 12 Trailer load based on tractor weight T and brake type B example of sign Fig 67 Breakdown of type plate ...

Page 70: ...an the line filters of the brake hoses x Check the freedom of movement of the wheel bearings x Lubricate all lubrication points on the trailer x Check that the draw gear bearing is securely fastened x Check all screw connections on the chassis and body x Clean the trailer Body Check side panel lock x Check the hydraulic system for leaks6 x Check the filter in the hydraulic system and replace if ne...

Page 71: ...ut wheel caps as penetrating water and dust will destroy the bearings 10 4 2 Cleaning the vehicle There is a risk of injuries on movable parts when cleaning work is performed with the trailer coupled When performing cleaning tasks turn off the towing vehicle engine apply the parking brake and remove the ignition key Empty the trailer completely before cleaning the inside During the first four week...

Page 72: ... in particular for corrosion on a regular basis Have damaged corrosion protection restored by a specialist workshop Have a specialist workshop remove any corrosion and apply corrosion protection to the affected areas 10 4 4 Lubrication schedule The lubrication schedule applies to all Fliegl tandem three way tippers Failure to ensure correct and sufficient lubrication carries a risk of costly repai...

Page 73: ... x 385 65 R22 5 New 9 00 x x x x x x 445 45 R 19 5 New 8 30 x x x x 445 65 R 22 5 New 7 90 x x x x 500 50 17 149A8 3 80 x x x x x x 550 45 22 5 16 PR 2 80 x x x x x 560 45 R 22 5 4 00 x x x x x x The numbers in the table may differ depending on the tyre manufacturer Not all tyres are suitable for speeds 40 km h Failure to follow these instructions can result in damage to or destruction of the atta...

Page 74: ...mum legally permitted tread depth The correct tyre pressure is not maintained A tyre that was flat or had an excessively low tyre pressure is refilled Tyres are not fitted or removed correctly Tyres are not balanced after being fitted or changed Different unapproved tyre dimensions are used Non matching wheel and rim sizes are used and deformed or modified wheels are fitted Tyres are fitted with a...

Page 75: ...ressed air reservoir by pulling on the ring on the underside Fig 68 Reservoir Line air filter Clean the line filter every 3 to 4 months depending on the relevant operating conditions To clean the line filter remove the filter insert and blow it out with compressed air Replace any damaged filter inserts The filter housing 1 contains a sieve insert 3 If the filter inserts in the line air filters are...

Page 76: ...d If this is exceeded the brake system must be re adjusted or repaired by a specialist brake workshop Mechanical ALB control ALB automatic load dependent brake force regulation The setting length is specified on the ALB plate This setting must not be changed Fig 70 Setting length on ALB regulator and ALB plate on the vehicle ...

Page 77: ...trol valve Braking effect too low Braking effect too high Identify the cause of lacking brake force Visit a specialist workshop Parking brake overrun brake Braking effect too low Identify the cause of lacking brake force Adjust the cable pull or Visit a specialist workshop Parking brake Braking effect too low Identify the cause of lacking brake force Adjust the cable pull or Visit a specialist wor...

Page 78: ...or hydraulics Hydraulic cylinders extend but then do not retract The piston seal in the cylinder is faulty meaning that the piston and ring face are in direct contact Check the cylinders individually for leaks and replace the faulty cylinder if necessary Low lift and break out forces Insufficient oil pressure Check the tractor hydraulics Maintenance repairs and conversion work on the trailer must ...

Page 79: ...r with a tarpaulin to protect it against dust etc 4 Deactivate the pneumatic hydraulic and electrical supplies to the machine Protect connections 5 Lubricate the Fliegl three way tipper see lubrication schedule 10 7 3 Disassembly and final shutdown 1 Switch off the machine 2 Disconnect the power line from the switch cabinet or disconnect the plugs roll up the supply line cable and secure it on the...

Page 80: ...protective cap Hose clamp Fig 71 Hydraulic plan working hydraulics SVK connector BG3 12L Hydraulic hose NW10 12L Tipper press tipper cylinder Cardan ring Cut off valve Limit switch cable with spring Frame attachment Tipper bridge fastening Safety cable Fig 72 Detailed view of hydraulics with accessories DETAIL A ...

Page 81: ... 334 055 2 1 Coupling head brake 334 054 3 2 Pipe filter 310 005 011 4 1 Trailer brake valve with release valve 350 026 7 1 Compressed air tank EN 030 09 8 1 Drain valve manual 315 019 001 9 1 ALB regulator mech controlled 601 013 011 10 2 Fork joint round hole 003 6164 09 11 2 MB cylinder type 120 351 101 12 2 Fork joint long hole 003 0336 09 13 2 MB cylinder type 120 351 101 16 2 Test port ISO 3...

Page 82: ...ght Left rear light 1 2 3 4 5 6 7 L 54g 31 R 58R 54 58L 7 pin connector ISO DIS 1724 Yellow Blue White Green Brown Red Black The three earth wires must not be electrically connected to the trailer 13 2 Rear light versions Fig 74 Rear light versions Item 1 L yellow left indicator Item 2 54G blue rear fog light Item 4 R green right indicator Item 5 58R brown right rear light Item 6 54 red brake ligh...

Page 83: ...ntenance work For information on the required maintenance work for the relevant axles please contact the manufacturer of the installed axles The necessary data is provided on the type plate of the installed axles Links to maintenance manuals BPW www bpw de service downloads html ADR www adraxles de download FAD www fadassali it eng manuals_e aspx Up to date maintenance manuals are available from t...

Page 84: ...um sulphate nitrate Approx 800 Compost 900 1 100 Quicklime 1 200 1 250 Rhenania phosphate Approx 1 200 Hyperphosphate 1 200 1 300 Sulphuric acid ammonia Approx 1 000 Potash hyperphosphate types 1 000 1 200 Stable manure 750 1 000 Hyperphosphate magnesia 1 200 1 300 Superphosphate 900 1 100 Potash 900 1 200 Thomaskali muriate of potash 1 000 1 350 Calcium ammonium nitrate Approx 1 000 Thomas phosph...

Page 85: ... ft Power Kilowatt kW 1 3410 Horse power hp Pressure Kilopascal kPa 0 1450 Pounds per square inch psi Megapascal MPa 145 0377 Bar non SI bar 14 5038 Torque Newton metre Nm 0 7376 Pound foot or foot pound ft lbf 8 8507 Pound inch or inch pound n lbf Temperature Degrees Celsius C C x 1 8 32 Degrees Fahrenheit F Speed Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 ...

Page 86: ...yout of the machine 29 M Maintenance 67 69 Misuse 19 N Notes on operation 52 O Obligations of personnel 21 Obligations of the operator 20 Operation 49 P Personal protective equipment 22 Preparation and setup 39 Q Qualification of personnel 21 R Recycling 78 Replacement parts 12 19 67 Residual risks 20 Risks when working with the machine 20 S Safety devices 23 Shutdown 78 Start up 38 T Torques 72 T...

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Page 88: ...Fliegl Agrartechnik GmbH Bürgermeister Boch Str 1 D 84453 Mühldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com 1 009B06203 1 ...