FLIGHT DESIGN CTSW Parts And Assembly Manual Download

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Chapter 1: Fuselage

Release 5. Issue 21.January.2008

KS1081300 P

ANEL

OWER

ECTION

NGLISH

ERSION

)

Part

Number

Description

Q-ty per

ASSY Unit

KA6030008 Tip

pcs

C9996289C Bolt A2 913 4x4

pcs

KS6030501 Plate

pcs

KS7020100 Fuel valve drive

pcs

KS7020101 Handle

pcs

KS7020103 Fastening washer

pcs

KS7020104 Intermediate plate

pcs

C9996022

Bolt DIN 912 M3x25-8.7

pcs

C9996161

Screw ISO 7380 M5x12

pcs

C9996202

Bolt DIN 7991 M4x10-10,9

pcs

C9996921

Jack socket 3.5 mm

pcs

C9997123

Plug

pcs

C9997145

Jackplug

pcs

C9997181B LED 5mm “ green”

pcs

C9997190

Pushbutton Thermal 109S, 25A

pcs

C9997190B Pushbutton Thermal, 30A

pcs

C9997198M Switch 3 pos, springed

pcs

C9997199

Ignition switch

pcs

C9997199I Circuit Breaker 3A

pcs

Summary of Contents for CTSW

Page 2: ...IMS ALL WARRANTIES WITH REGARD TO THIS CATALOGUE INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS IN NO EVENT SHALL FLIGHT DESIGN BE LIABLE FOR ANY SPECIAL INDIRECT OR CONSEQUENTIAL DAM...

Page 3: ...Cowlings For Landing Light 30 Upper Cowling Hatch 31 Windows 32 KB1020000 Windows German Version 32 KS1020000 Windows English Version 33 Doors 34 KA1030100 Door With Small Window 35 KA1030140 Handle 3...

Page 4: ...10030R Wing Pivot No3 Right 76 KA2010040R Wing Pivot No4 Right 77 WA2010000 Wing Console Right 78 WA2010010 Pivot Wing No1 Right 79 WA2010020 Pivot Wing No2 Right 80 WA2010030 Pivot Wing No3 Right 81...

Page 5: ...heel Main Light 123 KA4020500 02 Wheel Main Tundra 124 Chapter 5 Power Plant 125 Engine 125 KA5010200 Engine Frame Small 127 KB5010100 Engine Mount 128 Big Small Engine Mount 129 KA5010103 Bracket 131...

Page 6: ...e Mounting Neuform Propeller Control 177 Chapter 6 Flight Control 178 Engine Control 178 Covering Plate Installation 179 KA6010001 Covering Plate 180 KA6010001_1 Covering Plate 181 KA6010110 Choke 182...

Page 7: ...KA6030200_1 Transverse Rod 235 KA6030300 T bracket 236 KB6030320 Support KA6030303 Small Angles 238 Beam Angle 238 KB6030300_4 T bracket 239 KB6030307 Beam Lower T bracket 240 KS6030400 Commutation Un...

Page 8: ...98 Fuel Flowmeter Valve Installation English Version 299 Fuel Valve Installation German Version 300 KB7020020 Fuel Valve Installation 301 KB7020020 Fuel Valve German Version 303 KS7020100 Fuel Valve D...

Page 9: ...Discrete Flap Control Assembling 347 Mounting Dynon and Sensors 348 KA1081950 Fans Dynon Mounting 349 Damping Fuel Pressure Sensor Mounting 350 Sensor of Compass and OAT Sensor for Dynon Installation...

Page 10: ...em or unit and naming them Clicking on a name you come to the more detailed next level picture or pictures outlining the system or unit and their options if applicable The same principle is used on ea...

Page 11: ...11 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 1 FUSELAGE 2 WINGS 3 STABILIZER RUDDER 4 LANDING GEAR 5 POWER PLANT 6 FLIGHT CONTROL 7 SYSTEMS 1 3 4 5 Plane 2...

Page 12: ...January 2008 CHAPTER 1 FUSELAGE Designs We proposes three additional colour designs for you Snow Design Swing Design Up Design Each design has four colour schemes You can choose one for your choice T...

Page 13: ...GmbH All Rights reserved Release 5 Issue 21 January 2008 KA 0000110 01 SNOW DESIGN 1 KA 0000110 02 SNOW DESIGN 2 KA 0000110 03 SNOW DESIGN 3 KA 0000110 04 SNOW DESIGN 4 The colors re ected on the broc...

Page 14: ...pyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA 0000120 01 SWING DESIGN 1 KA 0000120 02 SWING DESIGN 2 The colors re ected on the brochure are only approximation...

Page 15: ...pyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA 0000120 03 SWING DESIGN 3 KA 0000120 04 SWING DESIGN 4 The colors re ected on the brochure are only approximation...

Page 16: ...008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA 0000130 01 UP 1 KA 0000130 02 UP 2 KA 0000130 03 UP 3 KA 0000130 04 UP 4 The colors re ected on the brochure are only appr...

Page 18: ...tion Q ty per ASSY Unit KB1000420 Frame 2 curtain 2 pcs KB1000520 Frame 3 curtain 1 pcs C9996040 Bolt DIN 912 M5x35 8 8 2 pcs C9996283C Bolt DIN 933 M5x20 8 8 4 pcs C9996333 Self locking nut DIN 985 M...

Page 19: ...2 Part Number Description Q ty per ASSY Unit KB1000420 Frame 2 curtain 1 pcs C9996040 Bolt DIN 912 M5x35 8 8 1 pcs C9996283C Bolt DIN 933 M5x20 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 1...

Page 20: ...SY Unit KB1000420 Frame 2 curtain 1 pcs KB1000431 Blind nut M5 4 pcs KB1000441 Blind nut M5 4 pcs KB1000442 Bolt 4 pcs C9996563 Washer DIN 9021 5 3mm VZ 12 pcs C9996283C Bolt DIN 933 M5x20 8 8 4 pcs C...

Page 21: ...Fuselage 21 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KB1000520 Frame 3 curtain 1 pcs KB1000520 FRAME 3 CURTAIN...

Page 22: ...er ASSY Unit KA1000902 Tunnel hatch 180x152 1 pcs KA1000903 Tunnel hatch 315x148 1 pcs KA1002310 Forward pyramid hatch 2 pcs KA1002320 Rear pyramid hatch 2 pcs C9996025 Bolt DIN 912 M4x16 8 8 8 pcs C9...

Page 23: ...ht Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA1000902 TUNNEL HATCH 180X152 MOUNTING Part Number Description Q ty per ASSY Unit KA1000902 Tunnel hatch 180x152 1 pcs C9996161 Scre...

Page 24: ...ht Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA1000903 Tunnel hatch 315x148 1 pcs C9996161 Screw ISO 7380 M5x12 3 pcs KA1000903 C999616...

Page 25: ...elage 25 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA1000903 KA1000903_1 KA1000903_2 FIRST S N 03 07 07 38 KA1000903 02 FIRST S N 05 07 08 KA1000903_3 FIRST...

Page 26: ...5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA1002310 Forward pyramid hatch 1 pcs KA1002320 Rear pyramid hatch 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996562 Washer DIN 9...

Page 27: ...ved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA1010100 Cowling upper 1 pcs KA1010200 Cowling lower 1 pcs KA5010103 Bracket 2 pcs C9996162 Screw ISO 7380 M5x16 24 pcs...

Page 28: ...r cowling hatch assembled 1 pcs C9996270A Machine screw DIN 965 M4x10 A2 2 pcs C9996332 Self locking nut DIN 985 M4 regular 2 pcs C9996602 Stainl steel rivet A2 3 2x8 8 pcs C9997541A Button 01 1 pcs C...

Page 29: ...1010100 03_2 Cowling upper reinforced with Quick Fasteners 1 pcs KA1010200 Cowling lower 1 pcs KA1010200 01 Cowling lower reinforced 1 pcs KA1010200 02 Cowling lower with with Quick Fasteners 1 pcs KA...

Page 30: ...All Rights reserved Release 5 Issue 21 January 2008 KA1010210 01 LOWER COWLINGS FOR LANDING LIGHT KA1010210 01 Part Number Description Q ty per ASSY Unit KA1010210 01 Skin Cowling Engine Lower 1 pcs K...

Page 31: ...010120_1 Upper cowling hatch assembled 1 pcs C9996204 Bolt DIN 7991 M4x16 10 9 2 pcs C9996332 Self locking nut DIN 985 M4 regular 2 pcs C9997541A Button 01 1 pcs C9997541B Button 04 1 pcs C9997732I Hi...

Page 32: ...97222C CT Upper window green 1 pcs C9997221L CT door window left green 1 pcs C9997221R CT door window right green 1 pcs C9997222D Sliding window left green 1 pcs C9997222E Sliding window right green 1...

Page 33: ...shield green 1 pcs C9997222C CT Upper window green 1 pcs C9997221B CT door window 2 5 mm left colorless 1 pcs C9997222B CT door window 2 5 mm right colorless 1 pcs C9997222G Sliding window left colorl...

Page 34: ...uary 2008 Part Number Description Q ty per ASSY Unit KA1030100 Door unit left 1 pcs C9993189T Door seal 8 m C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996563 Washer DIN 9021 5 3mm VZ 2 pcs C...

Page 35: ...96161 Screw ISO 7380 M5x12 3 pcs C9996270F Machine screw DIN 965 M4x20 A2 12 pcs C9997222F Guides set for sliding window Mecaplex pos 12 13 1 set C9997222G Sliding window left colorless for 2 5 mm 1 p...

Page 36: ...ar rod 1 pcs KA1030430 Lower rod 1 pcs KA1030104 Tip 3 pcs C9996259A Bolt DIN 931 M6x30 8 8 1 pcs C9996506 Washer DIN 125 A 10 5mm VZ 1 pcs C9996562 Washer DIN 9021 4 3 mm VZ 6 pcs C9996803P Pin SBB04...

Page 37: ...1040100L Baggage door left 1 pcs KA1040100R Baggage door right 1 pcs KA1040300 Lock 1 pcs KA1040303 Handle 1 pcs KA1040304 Handle receptacle 1 pcs KA1040305 Plate 1 pcs C9993190H PTFE tube 6x1 0 4 m C...

Page 38: ...Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA1040303 Handle 1 pcs KA1040304 Handle receptacle 1 pcs C9996289D Bolt A2 913 4x6 1 pcs KA1...

Page 39: ...ASSY Unit KA1040301 U pro le 1 pcs KA1040302 Lock pin 1 pcs C9993190H PTFE tube 6x1 0 4 m C9996206H Bolt DIN 7991 M5x10 8 8 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 1 pcs C9997065F Steel rope 1x19 1 5...

Page 40: ...5 Issue 21 January 2008 Seats KB1060300 KS1060300 C9996503 KA1060104 KA1060105 KA1060106 C9997031 C9997702C C9993172F C9993190H C9997051 C9997065D KA1060200 KA1060110 C9996057 C9996058 C9996334 C9996...

Page 41: ...993172F Shrinking hose 6 4 3 2 0 07 m C9993190H PTFE tube 6x1 0 215 m C9996057 Bolt DIN 912 M6x20 8 8 2 pcs C9996058 Bolt DIN 912 M6x25 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C99...

Page 42: ...1060105 KA1060106 C9997031 C9997702C C9993172F C9993190H C9997051 C9997065D KA1060110 C9996057 C9996058 C9996334 C9996504 C9996565 C9996650 C9997817A C9996503 KA1060101 C9996333 WA1060400 WA1060400 01...

Page 43: ...fabric 1 psc WA1060400 Head rest Assembly black leather 1 set WA1060400 01 Head rest Assembly brown leather 1 set WA1060400 02 Head rest Assembly fabric 1 set WA1060402 Fixator 1 pcs C9993172F Shrink...

Page 44: ...uary 2008 KA1060001 RAIL Part Number Description Q ty per ASSY Unit KA1060001 Rail 2 pcs KA1060003 Seat stoppeer 2 pcs C9996208K Bolt DIN 7991 M5x25 8 8 4 pcs C9996333 Self locking nut DIN 985 M5 regu...

Page 45: ...nuary 2008 KA1060004 BELT EYES Part Number Description Q ty per ASSY Unit KA1060004 Belt eye 1 pcs KA1060010 Belt 1 pcs C9996208K Bolt DIN 7991 M5x25 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 reg...

Page 46: ...cs KA1060105 Axis 2 pcs KA1060106 Pin 2 pcs C9993172F Shrinking hose 6 4 3 2 0 07 m C9993190H PTFE tube 6x1 0 215 m C9997031 Lock ring DIN 471 14x1 2 pcs C9997051 Nicopress oval sleeve 1 5 1 7 mm for...

Page 47: ...rt Number Description Q ty per ASSY Unit KA1060110 Pivot assembling 1 pcs C9996057 Bolt DIN 912 M6x20 8 8 1 pcs C9996058 Bolt DIN 912 M6x25 8 8 1 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs...

Page 48: ...All Rights reserved Release 5 Issue 21 January 2008 KA1060101 BELT EYE Part Number Description Q ty per ASSY Unit KA1060101 Belt eye 1 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996503 W...

Page 49: ...on Q ty per ASSY Unit KA1070001 Buckle 8 pcs KA1070110 Safety belt left 2 pcs KA1070120 Safety belt right 2 pcs C9996218 Bolt DIN 7991 M6x30 8 8 14 pcs C9996219 Bolt DIN 7991 M6x35 A2 2 pcs C9996334 S...

Page 50: ...8 Part Number Description Q ty per ASSY Unit KA1070001 Buckle 2 pcs KA1070120 Safety belt right 1 pcs C9996218 Bolt DIN 7991 M6x30 8 8 4 pcs C9996334 Self locking nut DIN 985 M6 regular 4 pcs C9996565...

Page 51: ...Q ty per ASSY Unit KA1070001 Buckle 2 pcs C9996218 Bolt DIN 7991 M6x30 8 8 3 pcs C9996219 Bolt DIN 7991 M6x35 A2 1 pcs C9996334 Self locking nut DIN 985 M6 regular 4 pcs C9996504 Washer DIN 125 A2B 6...

Page 52: ...ht Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA1090000 UNDERFIN Part Number Description Q ty per ASSY Unit KU1090000 Under n 1 pcs KA1090000 Under n 1 pcs C9996162 Screw ISO 7380...

Page 53: ...2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6070000 TOW DEVICE KB1090000 KA6070029 C9996565 C9996334 KA1040303 C9996289D C9996309 C9996602 KA6070004 KA6070003 Fusela...

Page 54: ...6070024 Spacer 2 pcs KB6070025 Rocker 2 pcs KB6070026 Support 1 pcs KB6070027 Spacer 1 pcs KA6070029 Bolt M6x57 2 pcs C9996289D Bolt A2 913 4x6 1 pcs C9996309 Nut M10x1 1 pcs 9996333 Self locking nut...

Page 55: ...hts reserved Release 5 Issue 21 January 2008 KS1080000 KB1080000 Instrument Panel KS1080000 ENGLISH VERSION KS1081300 KA1081010 KA1081020 KA6030008 KS7020101 KS7040010 C9996921 C9997781G C9997123 C999...

Page 56: ...ediate plate 1 pcs KS7040010 Rod indexing mechanism 1 pcs C9996022 Bolt DIN 912 M3x25 8 7 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 5 pcs C9996161 Screw ISO 7380 M5x12 36 pcs C9996202 Bolt DIN 7991 M4x10...

Page 57: ...GmbH All Rights reserved Release 5 Issue 21 January 2008 KB1080000 GERMAN VERSION KB1081000 KB1081100 KB1081200 KB1081300 KA1081010 KA1081020 KB7040010 KA7040021 C9997175 C9997190 C9997190B C9997199...

Page 58: ...IN 912 M4x16 8 8 2 pcs C9996161 Screw ISO 7380 M5x12 32 pcs C9996270F Machine screw DIN 965 M4x20 A2 4 pcs C9996289R Machine screw M4x20 alu 18 pcs C9996332 Self locking nut DIN 985 M4 regular 18 pcs...

Page 59: ...Fuselage 59 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 WA1081000 Part Number Description Q ty per ASSY Unit WA1081000 Instrument Board 1 pcs WA1081000 INSTRU...

Page 60: ...OT NIGHTFLIGHT PACKAGE WITH TRUTRACK ADI SKYFORCE GPS HONEYWELL RADIO AND TRANSPONDER CTSW ADVANCED ADDITIONALLY EQUIPPED WITH AUTOPILOT NIGHTFLIGHT PACKAGE GARMIN GPS RADIO AND TRANSPONDER C9997198I...

Page 61: ...ion Big Mushroom blank 1 pcs KB7050020 Discrete Flap Control Circuit diagram 1 pcs KA7053030 Brightness Control 1 pcs C9997169 Lamp E10 1 pcs C9997175 Lamp holder red 1 pcs C9997189B Puschbutton Therm...

Page 62: ...umber Description Q ty per ASSY Unit KA1081010 Map shelf big 1 pcs C9996161 Screw ISO 7380 M5x12 4 pcs KA1081010 MAP SHELF BIG LEFT Part Number Description Q ty per ASSY Unit KA1081020 Map shelf small...

Page 63: ...C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996161 Screw ISO 7380 M5x12 5 pcs C9996289R Machine screw M4x20 alu 8 pcs C9996332 Self locking nut DIN 985 M4 regular 4 pcs C9996562 Washer DIN 9021 4 3 mm VZ...

Page 64: ...96025 Bolt DIN 912 M4x16 8 8 2 pcs C9996161 Screw ISO 7380 M5x12 5 pcs C9996289R Machine screw M4x20 alu 14 pcs C9996332 Self locking nut DIN 985 M4 regular 14 pcs C9996562 Washer DIN 9021 4 3 mm VZ 8...

Page 65: ...cs C9996022 Bolt DIN 912 M3x25 8 7 1 pcs C9996161 Screw ISO 7380 M5x12 6 pcs C9996202 Bolt DIN 7991 M4x10 10 9 2 pcs C9996921 Jack socket 3 5 mm 1 pcs C9997123 Plug 2 pcs C9997145 Jackplug 2 pcs C9997...

Page 66: ...x20 alu 4 pcs C9996332 Self locking nut DIN 985 M4 regular 4 pcs C9996562 Washer DIN 9021 4 3 mm VZ 4 pcs C9997190 Pushbutton Thermal 109S 25A 1 pcs C9997190B Pushbutton Thermal 30A 1 pcs C9997199 Ign...

Page 67: ...All Rights reserved Release 5 Issue 21 January 2008 KS1081201 PANEL RIGHT SECTION ENGLISH VERSION Part Number Description Q ty per ASSY Unit WS1081305 Panel right section Big Mushroom blank light 1 pc...

Page 68: ...ASSY Unit C9996161 Screw ISO 7380 M5x12 5 pcs C9996270F Machine screw DIN 965 M4x20 A2 4 pcs C9996332 Self locking nut DIN 985 M4 regular 4 pcs C9996562 Washer DIN 9021 4 3 mm VZ 4 pcs C9997169 Lamp...

Page 69: ...7541A C9996232A C9996563 C9996834B KA1000460 Part Number Description Q ty per ASSY Unit KA1000460 Map For Pocket 1 set C9996232A Tenax Scraube M5x10mm 4 pcs C9996563 Washer DIN 9021 5 3mm VZ 8 pcs C99...

Page 70: ...42C C9997542A C9997542B C9996270F Part Number Description Q ty per ASSY Unit C9996270F Machine screw DIN 965 M4x20 A2 70 2 pcs C9996833 Countersunk rivet nut steel M4 A2 2 pcs C9997542A Upper cap for...

Page 71: ...All Rights reserved Release 5 Issue 21 January 2008 Part Number Derscription Q ty per ASSY Unit KA2000010 Main bolt 2 pcs KA2000013 Spacer 2 pcs 9996078A Bolt DIN 912 M8x35 8 8 2 pcs KA2000010 KA20000...

Page 72: ...003 Connection pipe 2 pcs KA7020009 Rubber seal ring 1 pcs KA7020030R Fuel intake 1 pcs KA7020051 Re ll cap 1 pcs KA7020052 Re ll cap ange 1 pcs KA7020053 Rubber seal ring 1 pcs KA7020060 Vent 1 pcs C...

Page 73: ...Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA2010001 Cap 1 pcs C9996289E Screw DIN 7982 3 5x19 4 pcs KA2010001 C99...

Page 74: ...Description Q ty per ASSY Unit KA2010010R Wing pivot No1 right 1 pcs C9996286K Bolt DIN 912 M6x16 A2 2 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 1 pcs C9...

Page 75: ...Description Q ty per ASSY Unit KA2010020R Wing pivot No2 right 1 pcs C9996286K Bolt DIN 912 M6x16 A3 2 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 1 pcs C9...

Page 76: ...y per ASSY Unit KA2010030R Wing pivot No3 right 1 pcs KA2020005 Bolt 1 pcs C9996286K Bolt DIN 912 M6x16 A4 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 2...

Page 77: ...ING PIVOT NO4 RIGHT KA2010040R C9996286K C9996286P C9996334 C9996504 Part Number Description Q ty per ASSY Unit KA2010040R Wing pivot No4 right 1 pcs C9996286K Bolt DIN 912 M6x16 A5 2 pcs C9996334 Sel...

Page 78: ...2040020R Pivot Flap No 2 Right 1 pcs WA2040030 Pivot Flap No 3 1 pcs WA2030010R Pivot Aileron No 1 Right 1 pcs WA2030020R Pivot Aileron No 2 Right 1 pcs WA2020003 Bolt 1 pcs WA2020005 Bolt 1 pcs WA202...

Page 79: ...ber Description Q ty per ASSY Unit WA2010010 Pivot Wing No1 1 pcs WA2020003 Bolt 1 pcs WA2040010 Pivot Flap No 1 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6...

Page 80: ...10020 Pivot Wing No2 1 pcs WA2020007 Bolt 1 pcs WA2040020R Pivot Flap No 2 Right 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 4 pcs C9996565 Washer DIN 90...

Page 81: ...030 Pivot Flap No 3 1 pcs C9996221 Bolt DIN 7991 M5x16 A2 5 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 8 pcs C9996565 Washer DIN 9021 6 4mm VZ 3 pcs C9996...

Page 82: ...2 1 pcs WA2020007 Bolt 1 pcs WA2040020 Pivot Flap No 2 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 4 pcs C9996565 Washer DIN 9021 6 4mm VZ 4 pcs C9996058...

Page 83: ...10R Aileron pivot No1 right 1 pcs KA2030020L Aileron pivot No2 left 1 pcs KA2030020R Aileron pivot No2 right 1 pcs C9996220 Bolt DIN C9997991 M6x55 8 8 1 pcs C9996221 Bolt DIN C9997991 M5x16 A2 2 pcs...

Page 84: ...C9996221 Bolt DIN C9997991 M5x16 A2 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 1 pcs C9996565 Washer DIN 9021 6 4mm VZ 1 pcs C9997006A Rod end bearing ext thread GA6 1 pcs Part Number Description Q ty p...

Page 85: ...p pivot No1 right 1 pcs KA2040013 Pin 1 pcs KA2040020L Flap pivot No2 left 1 pcs KA2040020R Flap pivot No2 right 1 pcs KA2040030L Flap pivot No3 left 1 pcs KA2040030R Flap pivot No3 right 1 pcs C99962...

Page 86: ...2008 Part Number Description Q ty per ASSY Unit KA2040010L Flap pivot No1 left 1 pcs KA2040010R Flap pivot No1 right 1 pcs KA2040013 Pin 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 1 pcs C9996221 Bolt DIN...

Page 87: ...ot No3 left 1 pcs KA2040030R Flap pivot No3 right 1 pcs C9996221 Bolt DIN C9997991 M5x16 A2 3 pcs Part Number Description Q ty per ASSY Unit KA2040020L Flap pivot No2 left 1 pcs KA2040020R Flap pivot...

Page 88: ...CHAPTER 3 STABILIZER RUDDER WA3010200 Part Number Description Q ty per ASSY Unit KA3010200 Stabilizer 1 pcs KU3010200 Stabilizer reinforced KA3011200 Trim tab 1 pcs WA3010200 Stabilator CTSW 2006 1 pc...

Page 89: ...izer 1 pcs KU3010200 Stabilizer reinforced C9996207 Bolt DIN 7991 M5x16 8 8 6 pcs C9996259N Bolt DIN 931 M6x110 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 6 pcs C9996334 Self locking nut D...

Page 90: ...CTSW 2006 1 pcs WU3010200 Stabilator CTSW 2006 reinforced C9996259N Bolt DIN 931 M6x110 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 6 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs...

Page 91: ...esign GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA3010011 Bearing body 1 pcs C9997025 Bearing SKF 608 2RZ 1 pcs C9997032 Lock ring DIN 472 22x...

Page 92: ...Part Number Description Q ty per ASSY Unit KA3010200 Stabilizer 1 pcs KU3010200 Stabilizer reinforced KA3011001 Hange of trim tab 4 pcs KA3011110 Trim tab bracket 1 pcs KA3011200 Trim tab 1 pcs C9996...

Page 93: ...s reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit WA3011020 Balancing Weight 4 pcs WA3011200 Trim tab CTSW2006 1 pcs C9996653 Stainl steel rivet A2 4x11 5 12 pcs WA...

Page 94: ...tion Q ty per ASSY Unit KA3011001 Hange of trim tab 8 pcs KA3011110 Bracket Trim Tab 1 pcs KA6060010 Trim tab control rod 2 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C9996333 Self locking nut DIN 985...

Page 95: ...udder 1 pcs C9996218 Bolt DIN 7991 M6x30 8 8 2 pcs C9996283 Bolt DIN 933 M5x16 8 8 8 pcs C9996284 Bolt DIN 933 M6x16 8 8 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 12...

Page 96: ...lower 1 pcs KA6050001 Bush 4 pcs C9996218 Bolt DIN 7991 M6x30 8 8 2 pcs C9996284 Bolt DIN 933 M6x16 8 8 1 pcs C9996283 Bolt DIN 933 M5x16 8 8 8 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs...

Page 97: ...ights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA3020010 Pivot upper 1 pcs KA3020512 Pin 1 pcs C9996283 Bolt DIN 933 M5x16 8 8 4 pcs C9997023 Bearing MFM 061...

Page 98: ...01 KA4010004 KA4010006 KA4010400L KA4010400R KA6020003 C9996057 C9996218 C9996334 C9996509 C9997006B KA4010010 KA4010013 KA4010014 C9996057 C9996059 C9996161 C9996563 C9996565 KA4010200 KA4010007 KA40...

Page 99: ...6064 Bolt DIN 912 M6x60 8 8 1 pcs C9996161 Screw ISO 7380 M5x12 1 pcs C9996218 Bolt DIN 7991 M6x30 8 8 2 pcs C9996334 Self locking nut DIN 985 M6 regular 10 pcs C9996336 Self locking nut DIN 985 M8 re...

Page 100: ...hts reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA4010008 Leather cap 2 pcs C9996562 Washer DIN 9021 4 3 mm VZ 8 pcs C9996763A Alu steel rivet 4 8x10 0 Art Nr 9...

Page 101: ...lt DIN 912 M6x20 8 8 2 pcs C9996218 Bolt DIN 7991 M6x30 8 8 2 pcs C9996064 Bolt DIN 912 M6x60 8 8 1 pcs C9996334 Self locking nut DIN 985 M6 regular 5 pcs C9996336 Self locking nut DIN 985 M8 regular...

Page 102: ...ose wheel fairing 1 pcs KA4010013 Packing 1 psc KA4010014 Packing 1 psc C9996057 Bolt DIN 912 M6x20 8 8 3 pcs C9996059 Bolt DIN 912 M6x30 8 8 6 pcs C9996161 Screw ISO 7380 M5x12 1 pcs C9996563 Washer...

Page 103: ...Unit C9996037 Bolt DIN 912 M5x20 8 8 6 pcs C9996563 Washer DIN 9021 5 3mm VZ 6 pcs C9996333 Self locking nut DIN 985 M5 regular 6 pcs C9997205A Tyre 6 ply 4 00 4 Kenda 1 pcs C9997207X Tube 4 00 4 valv...

Page 104: ...N_1 FIRST S N 03 02 04 07 Part Number Description Q ty per ASSY Unit KA4010100 Nose wheel rotation unit 1 pcs KA4010200 Nose wheel 1 pcs KA4010002 Wheel axis 1 pcs KA4010003 Bush 2 pcs C9996338 Self l...

Page 105: ...e 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA4010101 Pin 1 pcs KA4010140 Spring 1 pcs C9996337 Self locking nut DIN 985 M10 regular 2 pcs C9997730F O ring Simrit72 NBR 872 28...

Page 106: ...01 Pin 1 pcs KA4010141_2 Pin 1 pcs C9997702A Compression Spring 5 50x22 50x136 0 1 pcs C9996336 Self locking nut DIN 985 M8 regular 1 pcs C9996567 Washer DIN9021 8 4mmVZ 2 pcs C9997730P O Ring 1 2 X8m...

Page 107: ...yright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 SPRING UNIT Part Number Description Q ty per ASSY Unit KA4010141 Bush 2 pcs C9997702A Compression spring 5 50x22 50x1...

Page 108: ...G UNIT_1 FIRST S N 04 05 04 Part Number Description Q ty per ASSY Unit C9996336 Self locking nut DIN 985 M8 regular 2 pcs C9996567 Washer DIN 9021 8 4 mm VZ 1 pcs C9997730P O Ring 1 2 x8mm 2 pcs KA401...

Page 109: ...Unit KA4010100 04 Strut Nose Gear 1 pcs KA4010200 04 Nose wheel Tundra 1 pcs KA4010002 04 Axis Nose Wheel 1 pcs KA4010003 04 Bush 1 pcs KA4010216 04 Bush 1 pcs C9996338 Self locking nut DIN 985 M12 r...

Page 110: ...6059 Bolt DIN 912 M6x30 8 8 6 pcs C9996334 Self locking nut DIN 985 M6 regular 6 pcs C9996565 Washer DIN 9021 6 4mm VZ 6 pcs C9997206W Tire 4 00 6 6PR B11 TT SAVAtech Slovenien 1 pcs C9997205H Tube 3...

Page 111: ...9996567 C9997730P Part Number Description Q ty per ASSY Unit KA4010101 04 Pin 1 pcs KA4010141_2 Pin 1 pcs C9997702A Compression Spring 5 50x22 50x136 0 1 pcs C9996336 Self locking nut DIN 985 M8 regul...

Page 112: ...C9996284B C9996334 C9996504 9996565 KA4020001 KA1000410L KA1000410R C9996083 C9996260 C9996336 C9996505 C9996567 C9996060 C9996334 C9996565 KA4020110 KA4020010L KA4020010R C9996058 C9996162A C9996565...

Page 113: ...airing right 1 pcs KU4020400L Main strut fairing left 1 pcs KU4020400R Main strut fairing right 1 pcs KA4020450 Fairing 2 pcs KA4020500 Main wheel 2 pcs 9993189T Door seal 0 9 pcs C9996037 Bolt DIN 91...

Page 114: ...2 pcs C9996037 Bolt DIN 912 M5x20 8 8 2 pcs KA4020200 UPPER MOUNTING UNIT Part Number Description Q ty per ASSY Unit KA4020200 Upper mouting unit 1 pcs C9996060 Bolt DIN 912 M6x35 8 8 12 pcs C9996284...

Page 115: ...4 pcs KA4020200_1 UPPER MOUNTING UNIT Part Number Description Q ty per ASSY Unit KA4020200 Upper mouting unit 1 pcs KA4020004 Bolt M6x24 4 pcs C9996334 Self locking nut DIN 985 M6 regular 8 pcs C9996...

Page 116: ...ement right 1 pcs C9996083 Bolt DIN 912 M8x60 8 8 2 pcs C9996260 Bolt DIN 931 M8x130 8 8 2 pcs C9996336 Self locking nut DIN 985 M8 regular 4 pcs C9996505 Washer DIN 125 A 8 4mm VZ 2 pcs C9996567 Wash...

Page 117: ...SSY Unit KA4020100L Main wheel attachment left 1 pcs KA4020100R Main wheel attachment right 1 pcs C9996058 Bolt DIN 912 M6x25 8 8 2 pcs C9996083 Bolt DIN 912 M8x60 8 8 2 pcs C9996336 Self locking nut...

Page 118: ...t fairing right 1 pcs KU4020400L Main strut fairing left reinforced 1 pcs KU4020400R Main strut fairing right reinforced 1 pcs KA4020450 Fairing L R 2 pcs 9993189T Door seal 0 45 m C9996161 Screw ISO...

Page 119: ...20110 Spacer 1 pcs KA4020010L Main wheel fairing left 1 pcs KA4020010R Main wheel fairing right 1 pcs KU4020010L Main wheel fairing left reinforced 1 pcs KU4020010R Main wheel fairing right reinforced...

Page 120: ...e 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA4020500 Main wheel 2 pcs C9996083 Bolt DIN 912 M8x60 8 8 2 pcs C9996336 Self locking nut DIN 985 M8 regular 2 pcs C9996505 Washer...

Page 121: ...0 8 8 3 pcs C9996334 Self locking nut DIN 985 M6 regular 9 pcs C9996503 Washer DIN 125 A2 5 3mm 6 pcs C9996504 Washer DIN 125 A2B 6 4mm 9 pcs C9996509 Spring washer DIN7980 M6 mm VZ 4 pcs C9997030B Be...

Page 122: ...ocking nut DIN 985 M6 regular 9 pcs C9996504 Washer DIN 125 A2B 6 4mm 9 pcs C9996509 Spring washer DIN7980 M6 mm VZ 4 pcs C9997030B Bearing 6004 2Z 2 pcs C9997206X Tube Sava 4 00 6 38G11 5 6 ply 1 pcs...

Page 123: ...pcs C9996509 Spring washer DIN7980 M6 mm VZ 4 pcs C9997030B Bearing 6004 2Z 2 pcs C9997702C Compression spring 1x8x28 5x8 5 1 pcs C9997205H 6 tube not certi ed valve TR87 1 pcs C9997205I Pin for brake...

Page 124: ...504 Washer DIN 125 A2B 6 4mm 9 pcs C9996509 Spring washer DIN7980 M6 mm VZ 4 pcs C9997030B Bearing 6004 2Z 2 pcs C9997207F Tire 4 ply 6 00 6 Air TRAC 420x140 1 pcs C9997207J TUBE 15x6 00 6 VALVE TR87...

Page 125: ...lant 125 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Engine CHAPTER 5 POWER PLANT KA5000009 KB5010100 C9996083 C9996336 C9996505 C9996567 C9996095 C9996098F C...

Page 126: ...5010100 Engine mount 1 pcs C9996083 Bolt DIN 912 M8x60 8 8 6 pcs C9996095 Bolt DIN 912 M10x50 8 8 3 pcs C9996098F Bolt DIN 912 M10x120 8 8 1 pcs C9996098J Bolt DIN 912 M10x150 8 8 1 pcs C9996336 Self...

Page 127: ...Part Number Description Q ty per ASSY Unit C9996511 Spring washer DIN7980 M10 mm VZ 4 pcs KA5010001 Bolt DIN 912 M10x55 2 pcs KA5010002 Bolt DIN 912 M10x130 1 pcs KA5010011 Bolt DIN 912 M10x42 1 pcs K...

Page 128: ...ASSY Unit KB5010100 Engine mount light 1 pcs KB5010100 02 Engine mount reinforced KB5010100 03 Engine mount stainless steel C9996083 Bolt DIN 912 M8x60 8 8 6 pcs C9996336 Self locking nut DIN 985 M8...

Page 129: ...Spacer 76 1 pcs KA5000006 Spacer 87 1 pcs KA5000007 Spacer 84 1 pcs KA5000008 Spacer 94 1 pcs C9996098J Bolt DIN 912 M10x150 8 8 1 pcs C9996337 Self locking nut DIN 985 M10 regular 4 pcs C9996506 Wash...

Page 130: ...1 pcs KA5000005 Spacer 76 1 pcs KA5000006 Spacer 87 1 pcs KA5000007 Spacer 84 1 pcs KA5000008 Spacer 94 1 pcs C9996098J Bolt DIN 912 M10x150 8 8 1 pcs C9996337 Self locking nut DIN 985 M10 regular 4...

Page 131: ...1 pcs KB5010100 02 Engine mount reinforced KB5010100 03 Engine mount stainless steel KA5010103 KA5010103 01 Bracket 1 pcs KA5010103 02 Angle Supporting reinforced 1 set KA5010103 03 Angle Supporting s...

Page 132: ...r Description Q ty per ASSY Unit KA5020100 Forward exhaust pipe right 1 pcs KA5020200 Rear exhaust pipe right 1 pcs KA5020300 Forward exhaust pipe left 1 pcs KA5020400 Rear exhaust pipe left 1 pcs KA5...

Page 134: ...GLISH VERSION Carburetor Part Number Description Q ty per ASSY Unit KA5030001 Protection plate left 1 pcs KA5030002 Protection plate right 1 pcs C9996053 Bolt DIN 912 M6x10 8 8 2 pcs C9996504 Washer D...

Page 135: ...C9996135 Bolt DIN 7984 M5x16 8 8 4 pcs C9996504 Washer DIN 125 A2B 6 4mm 2 pcs C9996563 Washer DIN 9021 5 3mm VZ 4 pcs C9996650 Stainl steel rivet A2 4x7 5 2 pcs C9997056E Nicopress stop sleeve 1 5 1...

Page 136: ...ht 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 AIR FILTER MOUNTING ENGLISH VERSION Part Number Description Q ty per ASSY Unit C9997723B Clamp 60 80 1 pcs C9997791X AIR...

Page 137: ...anuary 2008 Part Number Description Q ty per ASSY Unit KB5030500 Dust lter box 1 pcs C9993189T Door seal 1 m C9996135 Bolt DIN 7984 M5x16 8 8 4 pcs C9996563 Washer DIN 9021 5 3mm VZ 4 pcs C9997770 Air...

Page 138: ...Part Number Description Q ty per ASSY Unit C9997056E Nicopress stop sleeve 1 5 1 7 mm for 1 6mm cable 1 pcs C9997065B Steel rope 7x7 1 mm 1 m C9997701P Compression spring 0 5x5x1000 0 1 pcs C9997816C...

Page 139: ...ights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA5030001 Protection plate left 1 pcs C9996053 Bolt DIN 912 M6x10 8 8 1 pcs C9996504 Washer DIN 125 A2B 6 4mm...

Page 140: ...ghts reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA5030002 Protection plate right 1 pcs C9996053 Bolt DIN 912 M6x10 8 8 1 pcs C9996504 Washer DIN 125 A2B 6 4mm...

Page 141: ...ue 21 January 2008 C9993188A TUBES Part Number Description Q ty per ASSY Unit KB5030003 Transitional bush 2 pcs C9993188A AERODUCT tube CEET 12 3 ID 0 75 m C9993190H PTFE tube 6x1 0 75 m C9997723B Cla...

Page 142: ...All Rights reserved Release 5 Issue 21 January 2008 Water Cooling KA5040100 C9993186A C9997715 C9997715K C9997791G KA5070010 C9993184A C9996283 C9996333 C9996503 C9996563 C9997715K C9997791H C9997791F...

Page 143: ...6A Hose DIN 73411 25x3 5mm 0 66 m C9993189G Fire protection hose red 0 4 m C9996053 Bolt DIN 912 M6x10 8 8 4 pcs C9996095 Bolt DIN 912 M10x50 8 8 2 pcs C9996283 Bolt DIN 933 M5x16 8 8 6 pcs C9996333 S...

Page 144: ...5 Power Plant 144 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA5040100 Cooling case 1 pcs KA5040100 COOLING CASE K...

Page 145: ...ease 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9993186A Hose DIN 73411 25x3 5mm 0 25 m C9997715 Clamp 25 40mm 1 pcs C9997715K Disposable clamp 15 5 mm 1 pcs C9997791G Expansi...

Page 146: ...A Fuel tube DIN 73379 7 5x3 0 0 66 m C9996283 Bolt DIN 933 M5x16 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996503 Washer DIN 125 A2 5 3mm 2 pcs C9996563 Washer DIN 9021 5 3mm VZ 2...

Page 147: ...147 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 JOIN BRACKETS C9997791E C9997791F C9996334 C9996504 KA5050001 KA5040010L C9996594A KA5050100 RADIATORS KA50400...

Page 148: ...SY Unit KA5040010L Upper water cooler bracket left 2 pcs KA5040010R Upper water cooler bracket right 2 pcs KA5050001 Oil cooler bracket 2 pcs C9997791E Water radiator 1 pcs C9997791F Oil radiator 1 pc...

Page 149: ...5 Bracket 1 pcs KA5040006 Bush 1 pcs KA5040004 Lower support 2 pcs C9996095 Bolt DIN 912 M10x50 8 8 1 pcs C9996283 Bolt DIN 933 M5x16 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996...

Page 150: ...Angle bracket 1 pcs KA5050104 Plate of Support 2 4 pcs KA5050105 Bracket 2 pcs C9997791E Water radiator 1 pcs C9997791F Oil radiator 1 pcs C9996783A Shock mount 60NR11 4 pcs C9996334 Self locking nut...

Page 151: ...Support 2 4 pcs KA5050105 Bracket 1 pcs KA5040013 01 Apron Radiator 1 pcs C9997790Y Couplet radiator 1 pcs C9996783A Shock mount 60NR11 3 pcs C9996334 Self locking nut DIN 985 M6 regular 6 pcs C999650...

Page 152: ...13 01 KA5050106 01 KA5050103 01L C9996504 C9996058 C9996565 KA5050103 01R KA5050102 01R C9997792I KA5050110 01 KA5050101 01 C9996059 KA5040008 9996053 9996594A KA5050128 KA5050108 01 C9996602 C9997727...

Page 153: ...008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 BRACKETS INSTALLATION FIRST S N 03 04 05 18 BRACKETS INSTALLATION FIRST S N 05 08 12 C9996057 C9997080E KA5050105 01 C9996092...

Page 154: ...wer Left 1 pcs KA5050109 01R Angle Lower Right 1 pcs KA5050128 Spacer 4 pcs KA5040013 01 Apron Radiator 1 pcs 9997792M Adapter M16 1 5 M18 1 5 2 pcs 9996595 Copper washer 22x16 2 pcs 9997792I Oil radi...

Page 155: ...uary 2008 Part Number Description Q ty per ASSY Unit KA5040001 Water pipe left 1 pcs C9993186A Hose DIN 73411 25x3 5mm 0 15 m C9997715 Clamp 25 40mm 2 pcs C9993189G Fire protection hose red 0 1 m C999...

Page 156: ...ary 2008 C9993186A TUBE RIGHT Part Number Description Q ty per ASSY Unit KA5040002 Water pipe right 1 pcs C9993186A Hose DIN 73411 25x3 5mm 0 45 m C9997715 Clamp 25 40mm 3 pcs C9993189G Fire protectio...

Page 157: ...ary 2008 KA5040201 C9993189G C9997715 C9993186A C9997794G Part Number Description Q ty per ASSY Unit KA5040201 Screen Thermostat 1 pcs C9993186A Hose DIN 73411 25x3 5mm 0 55 m C9997715 Clamp 25 40mm 6...

Page 158: ...x3 0 0 5 m C9993189G Fire protection hose red 1 m C9996562 Washer DIN 9021 4 3 mm VZ 4 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs C9997710A Clamp band 8mm 0 5 m C9997712 Clamp 12 20 7 pcs C9997726...

Page 159: ...sign GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9993186A Hose DIN 73411 25x3 5mm 0 55 m C9997790C Clamp SP 17 9 4 pcs C9997794I Oilthermostat...

Page 160: ...t Number Description Q ty per ASSY Unit KA5060100 Oil tank bracket 1 pcs C9996562 Washer DIN 9021 4 3 mm VZ 4 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs C9997710A Clamp band 8mm 0 5 m C9997726 Tur...

Page 161: ...All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9993184A Fuel tube DIN 73379 7 5x3 0 0 5 m C9997712 Clamp 12 20 7 pcs C9997792D Oil hose 1500mm 1 pcs O...

Page 162: ...ved Release 5 Issue 21 January 2008 OIL HOSE CONNECTION 2 Part Number Description Q ty per ASSY Unit C9993189G Fire protection hose red 1 m C9997712 Clamp 12 20 2 pcs C9997727C TY wraps CV 100 white 4...

Page 163: ...6 pcs KA5090004 Spinner axis 1 pcs KA5090100 Spinner 1 pcs KA5090200 Spinner supporting disk 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 4 pcs C9996161 Screw ISO 7380...

Page 164: ...ght 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA5090100 Spinner 1 pcs C9996161 Screw ISO 7380 M5x12 6 pcs KA5090100 C999616...

Page 165: ...00 Spinner supporting disk 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 4 pcs C9996260 Bolt DIN 931 M8x130 8 8 6 pcs C9996336 Self locking nut DIN 985 M8 regular 6 pcs C...

Page 166: ...01 Spinner 1 pcs KA5090200 01 Spinner supporting disk 1 pcs KA5090007 01 Ring 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 12 pcs C9996161 Screw ISO 7380 M5x12 6 pcs C99...

Page 167: ...2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA5090100 01 Spinner 1 pcs C9996161 Screw ISO 7380 M5x12 6 pcs C9996161 KA5090100...

Page 168: ...2 Bush 6 pcs KA5090003 01 Bush 6 pcs KS5080004 Spinner axis 1 pcs KA5090200 01 Spinner supporting disk 1 pcs KA5090007 01 Ring 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8...

Page 169: ...0003 Bush 6 pcs KA5090004 Spinner axis 1 pcs KA5090100 04 Spinner 1 pcs KA5090200 03 Spinner supporting disk 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 4 pcs C9996161...

Page 170: ...t 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA5090100 04 C9996161 Part Number Description Q ty per ASSY Unit KA5090100 04 Spinner 1 pcs C9996161 Screw ISO 7380 M5x12...

Page 171: ...0 03 Spinner supporting disk 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 4 pcs C9996260 Bolt DIN 931 M8x130 8 8 6 pcs C9996336 Self locking nut DIN 985 M8 regular 6 pcs...

Page 172: ...997798Z Three bladed propeller Kaspar 1 set C9997798A Operating handle of propeller CR3 V 1 pcs C9997798F Three bladed propeller spinner 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 6 pcs C9996334 Self locki...

Page 173: ...ight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 C9996025 Part Number Description Q ty per ASSY Unit C9996025 Bolt DIN 912 M4x16 8 8 6 pcs C9997798F Three bladed propeller spinner...

Page 174: ...t 174 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9997798Z Three bladed propeller Kaspar 1 set PROPELLER KASPAR IN...

Page 175: ...t 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9996504 Washer DIN 125 A4 6 4mm 4 pcs C9997798Z Three bladed propeller Kaspar...

Page 176: ...tch Cap Tunnel 1 pcs C9996334 Self locking nut DIN 985 M6 regular 4 pcs C9996504 Washer DIN 125 A4 6 4mm 4 pcs C9996565 Washer DIN 9021 6 4mm VZ 8 pcs C9996064 Bolt DIN 912 M6x60 8 8 1 pcs C9996161 Sc...

Page 177: ...nnel 1 pcs KA5090501 03 Bush Short 4 pcs KA5090502 03 Bush Long 2 pcs KA5090503 03 Bolt M6x65 1 pcs C9997799G Operating handle of propeller CR3 V 1 pcs C9996334 Self locking nut DIN 985 M6 regular 4 p...

Page 178: ...IN 912 M5x20 8 8 2 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C9996042 Bolt DIN 912 M5x45 8 8 1 pcs C9996161 Screw ISO 7380 M5x12 4 pcs C9996333 Self locking nut DIN 985 M5 regular 11 pcs C9996336 Self...

Page 179: ...H All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA6010010 Covering plate assembly 1 pcs KA6010100 Throttle box 1 pcs C9996161 Screw ISO 7380 M5x12 4 pc...

Page 180: ...it KA6010001 Covering plate 1 pcs KA6010005 Return spring 1 pcs KA6010103 Washer with hole 1 pcs KA6010104 Lever 1 pcs KA6010105 Bush 1 pcs KA6010106 Pin 1 pcs C9996207 Bolt DIN 7991 M5x16 8 8 1 pcs C...

Page 181: ...l 181 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6010001_1 COVERING PLATE FIRST S N 04 05 04 Part Number Description Q ty per ASSY Unit KA6010001 Covering...

Page 182: ...8 Part Number Description Q ty per ASSY Unit KA6010111 Bush 1 pcs KA6010112 Plate 1 pcs KA6010113 Bolt 1 pcs C9997060 Thimble 2 mm 1 pcs C9997051 Nicopress oval sleeve 1 5 1 7 mm for 1 6mm cable 1 pcs...

Page 183: ...lightControl 183 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6010151 KA6010156 C9996042 C9996333 C9996503 C9996039 C9996563 C9996035 KA6010100 THROTTLE BOX...

Page 184: ...on angle 2 pcs KA6010156 Fixation plate 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 4 pcs C9996037 Bolt DIN 912 M5x20 8 8 2 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C9996042 Bolt DIN 912 M5x45 8 8 1 pcs C9...

Page 185: ...Issue 21 January 2008 C9996161 KA6010100 01 Part Number Description Q ty per ASSY Unit KA6010001 01 Covering plate assembly 1 pcs KA6010100 01 Throttle box 1 pcs C9996161 Screw ISO 7380 M5x12 2 pcs C...

Page 186: ...l Rights reserved Release 5 Issue 21 January 2008 C9996332 C996562A C9996029 C9996502 C9996164A KA6010156 01 C9996503 C9996039 C9996333 KA6010157 01 C9997703B KA6010129 9997065B 9997056E KA6010151 01...

Page 187: ...All Rights reserved Release 5 Issue 21 January 2008 KA6010130 KA6010140 1 KA6010110 KA6010107 01 C9996505 C9996336 KA6010101 01 KA6010108 01 KA6010124 01 C9996565 C9996334 C9996364 C9996504 KA6010123...

Page 188: ...2 M4x20 8 8 2 pcs C9996502 Washer DIN 125 A2 4 3mm 4 pcs C9996503 Washer DIN 125 A2 5 3mm 4 pcs C9996504 Washer DIN 125 A2B 6 4mm 1 pcs C9996505 Washer DIN 125 A 8 4mm VZ 4 pcs C9996565 Washer DIN 902...

Page 189: ...Grip 1 pcs KA6010133 Plate 1 pcs KA6010134 Roller 2 pcs KA6010135 Bush 2 pcs KA6010136 Roller yoke 2 pcs C9996219 Bolt DIN 7991 M6x35 A2 1 pcs C9996060 Bolt DIN 912 M6x35 8 8 1 pcs C9996334 Self lock...

Page 190: ...1 pcs KA6010122 Grip 1 pcs KA6010123 Plate 1 pcs KA6010124 Bolt 1 pcs KA6010125 Bush 2 pcs KA6010127 Lock for trim tab control lever 1 pcs C9996216 Bolt DIN 7991 M6x20 8 8 1 pcs C9996334 Self locking...

Page 191: ...GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA6010141 Grip 1 pcs KA6010142 Plate 1 pcs KA6010143 Grip 1 pcs C9996219 Bolt DIN 7991 M6x35 A2 1 pc...

Page 192: ...ghts reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA6010141 Grip 1 pcs KA6010142 Plate 1 pcs KA6010143 Grip 1 pcs C9996222 Bolt DIN 7991 M6x50 A2 1 pcs C9996222...

Page 193: ...rved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit C9993192 Cable housing 1 9x5 0 4 4 m C9997065B Steel rope 7x7 1 mm 2 8 m C9997816B Cable stop 621 1 Z15 2 zk 1 pcs C9997...

Page 195: ...bracket 1 pcs KA6020321 Pin 2 pcs KA6020400 Rod 2 pcs KA6020500 Rod 12x1 5 under pyramid 2 pcs KA6040103 Stopper 2 pcs KA6050001 Bush 8 pcs KA3010203 Bush 4 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs 9...

Page 196: ...A6040103 Stopper 1 pcs C9996042 Bolt DIN 912 M5x45 8 8 1 pcs 9996060 Bolt DIN 912 M6x35 8 8 1 pcs 9996062 Bolt DIN 912 M6x45 8 8 1 pcs 9996333 Self locking nut DIN 985 M5 regular 1 pcs 9996334 Self lo...

Page 197: ...scription Q ty per ASSY Unit KA6020210 H Bracket 1 pcs 9996207 Bolt DIN 7991 M5x16 8 8 2 pcs 9996283 Bolt DIN 933 M5x16 8 8 2 pcs 9996333 Self locking nut DIN 985 M5 regular 4 pcs 9996503 Washer DIN 1...

Page 198: ...y per ASSY Unit KA6020130 Rear fork rod support 1 pcs 9996259A Bolt DIN 931 M6x30 8 8 1 pcs 9996284 Bolt DIN 933 M6x16 8 8 3 pcs 9996334 Self locking nut DIN 985 M6 regular 4 pcs 9996504 Washer DIN 12...

Page 199: ...Design GmbH All Rights reserved Release 5 Issue 21 January 2008 Part Number Description Q ty per ASSY Unit KA6020200 Fork rod 1 pcs KA3010203 Bush 4 pcs 9996259S Bolt DIN 931 M8x55 8 8 2 pcs KA6020200...

Page 200: ...07 C9996502 Part Number Description Q ty per ASSY Unit KA6020200 Fork rod 1 pcs KA6020004 Lock Plate 1 pcs KA6020007 Lock Plate 1 pcs KA6020006 Washer 4 pcs C9996232 Bolt DIN 931 M8x35 8 8 2 pcs C9996...

Page 201: ...on Q ty per ASSY Unit KA6020003 Bush 2 pcs KA6020060 Cable 1 pcs KA6020400 Rod 1 pcs KA6050001 Bush 4 pcs 9996062 Bolt DIN 912 M6x45 8 8 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs 9996504...

Page 202: ...Chapter6 FlightControl 202 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6020300 ROD ROCKER KA6020300L KA6020300R 9996061 KA6020003 C9996288...

Page 203: ...d rocker 1 pcs KA6020320R Side bracket 1 pcs KA6020321 Pin 2 pcs 9996061 Bolt DIN 912 M6x40 8 8 1 pcs 9996060 Bolt DIN 912 M6x35 8 8 2 pcs C9996288 Bolt DIN 912 M6x70 A2 1 pcs C9996334 Self locking nu...

Page 204: ...ber Description Q ty per ASSY Unit KA6020050R Aileron control rod rib box 1 pcs 9996061 Bolt DIN 912 M6x40 8 8 1 pcs KA6020021 Bolt M6x26 2 pcs C9996334 Self locking nut DIN 985 M6 regular 3 pcs C9996...

Page 205: ...h pull rod left 1 pcs KA6020010R Push pull rod right 1 pcs KA6020030L Rod 12x1 5 in the wing 1 pcs KA6020030R Rod 12x1 5 in the wing 1 pcs 9996060 Bolt DIN 912 M6x35 8 8 2 pcs 9996334 Self locking nut...

Page 206: ...Unit WA6020010 Rod Aileron Long 1 pcs KA6020030L Rod 12x1 5 in the wing 1 pcs KA6020030R Rod 12x1 5 in the wing 1 pcs KA6020021 Bolt M6x26 2 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs 99965...

Page 207: ...96219 Part Number Description Q ty per ASSY Unit C9996219 Bolt DIN 7991 M6x35 A2 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 3 pcs C9996565 Washer DIN 9021 6 4mm VZ 1 pcs KA6020030L Rod left 1 pcs KA60200...

Page 208: ...nit KA6020040L Rocker 1 pcs KA6020040R Rocker 1 pcs KA6020044 Angle 2 pcs KA6020046 Bush 2 pcs C9996063 Bolt DIN 912 M6x50 8 8 1 pcs 9996208 Bolt DIN 7991 M5x20 8 8 4 pcs 9996334 Self locking nut DIN...

Page 209: ...SY Unit KA6020040L Rocker 1 pcs KA6020040R Rocker 1 pcs KA6020044 Angle 2 pcs KA6020008 Washer 2 pcs KA6020023 Bolt M6x40 1 pcs 9996208 Bolt DIN 7991 M5x20 8 8 4 pcs 9996334 Self locking nut DIN 985 M...

Page 210: ...uary 2008 Part Number Description Q ty per ASSY Unit KA6020011 Tip 2 pcs KA6020012 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 8 pcs 9997006A Rod...

Page 211: ...art Number Description Q ty per ASSY Unit KA6020011 Tip 2 pcs WA6020012 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 8 pcs 9997006A Rod end bearing...

Page 212: ...Part Number Description Q ty per ASSY Unit KA6020031 Tip 2 pcs KA6020032 Tube 1 pcs KA6020033 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs 99...

Page 213: ...escription Q ty per ASSY Unit KA6020041L Upper plate 1 pcs KA6020041R Upper plate 1 pcs KA6020042 Body 2 pcs KA6020043 Lower plate 2 pcs KA6020045 Bush 1 pcs C9996204 Bolt DIN 7991 M4x16 10 9 3 pcs C9...

Page 214: ...Part Number Description Q ty per ASSY Unit KA6020031 Tip 2 pcs KA6020033 Tube 1 pcs KA6020051 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs 99...

Page 215: ...ription Q ty per ASSY Unit 9997051 Nicopress oval sleeve 1 5 1 7 mm for 1 6mm cable 3 pcs 9997059 Flat clip DUPLEX 1 4401 for 2 mm cable 1 pcs 9997060 Thimble 2 mm 2 pcs 9997062 Thimble 3 mm 2 pcs 999...

Page 216: ...6020131R Support right 1 pcs KA6020132 Center plate 1 pcs KA6020133 Body 1 pcs 9996333 Self locking nut DIN 985 M5 regular 4 pcs 9996283 Bolt DIN 933 M5x16 8 8 4 pcs 9996503 Washer DIN 125 A2 5 3mm 4...

Page 217: ...support 1 pcs KA6020132 Center plate 1 pcs KA6020133 Body 1 pcs 9996283 Bolt DIN 933 M5x16 8 8 4 pcs 9996333 Self locking nut DIN 985 M5 regular 4 pcs 9996503 Washer DIN 125 A2 5 3mm 4 pcs C9996651 St...

Page 218: ...GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6020300 ROD ROCKER Part Number Description Q ty per ASSY Unit KA6020300L Rod rocker 1 pcs KA6020300R Rod rocker 1 pcs 9997006A Rod end beari...

Page 219: ...1 January 2008 Part Number Description Q ty per ASSY Unit KA6020401 Tip 2 pcs KA6020402 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 8 pcs 9997006A...

Page 220: ...1 January 2008 Part Number Description Q ty per ASSY Unit KA6020031 Tip 2 pcs KA6020501 Tube 1 pcs 9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs 9997006A...

Page 222: ...pcs C9996057 Bolt DIN 912 M6x20 8 8 1 pcs C9996162 Screw ISO 7380 M5x16 4 pcs C9996208 Bolt DIN 7991 M5x20 8 8 1 pcs 9996502 Washer DIN 125 A2 4 3mm 4 pcs C9996503 Washer DIN 125 A2 5 3mm 4 pcs C99965...

Page 223: ...per ASSY Unit KA6062220 Rocker Upper 1 pcs KA6050001 Bush 2 pcs KA6062108 Support Upper Rocker 2 pcs 9996216 Bolt DIN 7991 M6x20 8 8 2 pcs C9996061 Bolt DIN 912 M6x40 8 8 1 pcs C9996040 Bolt DIN 912 M...

Page 224: ...ort Left 1 pcs KA6062202 Support Right 1 pcs KA6062210 Rocker Lower 1 pcs KA6062212 Bush Lower Rocker 1 pcs 9996058 Bolt DIN 912 M6x25 8 8 1 pcs 9996202 Bolt DIN 7991 M4x10 10 9 2 pcs C9996602 Stainl...

Page 225: ...cription Q ty per ASSY Unit KA6020711 Screen 1 pcs KA6020712 Angle 1 pcs C9996164 Bolt DIN 912 M4x10 8 8 1 pcs C9996164A Bolt DIN 912 M4x12 8 8 5 pcs C9996562 Washer DIN 9021 4 3 mm VZ 6 pcs C9996332A...

Page 226: ...008 Part Number Description Q ty per ASSY Unit KB6020702 Plate Rear 1 pcs C9996161 Screw ISO 7380 M5x12 4 pcs C9996025 Bolt DIN 912 M4x16 8 8 8 pcs C9996562 Washer DIN 9021 4 3 mm VZ 12 pcs C9996833 C...

Page 227: ...ghts reserved Release 5 Issue 21 January 2008 C9996025 C9996562 KB6020701 Part Number Description Q ty per ASSY Unit KB6020701 Plate Side 2 pcs KB6020701 01 Plate Side 2 pcs C9996025 Bolt DIN 912 M4x1...

Page 228: ...6025 Bolt DIN 912 M4x16 8 8 4 pcs C9996042 Bolt DIN 912 M5x45 8 8 4 pcs C9996060 Bolt DIN 912 M6x35 8 8 1 pcs C9996064 Bolt DIN 912 M6x60 8 8 2 pcs C9996083 Bolt DIN 912 M8x60 8 8 1 pcs C9996207 Bolt...

Page 229: ...rol 229 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KB6030000 COMMUTATION UNIT INSTALLATION 1 KA6030005 C9996083 C9996060 KS6030400 KB6030400 C9996505 C999650...

Page 230: ...2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KB6030000_1 COMMUTATION UNIT INSTALLATION 1 FIRST S N 04 04 02 KB6030400 C9996504 C9996336 KB6030015 KB6030013 KB6030005 C9...

Page 231: ...005 Bush 1 pcs KA6030202 Lever 2 pcs KB6030206 Plate of Level 2 pcs KS6030400 Commutation unit 1 pcs KB6030400 Commutation unit 1 pcs KA6030006 Safety plate 2 pcs C9996025 Bolt DIN 912 M4x16 8 8 4 pcs...

Page 232: ...10 STEEL CABLE INSTALLATION KA6060004 C9996207 C9996503 C9996333 KA6030310 KA6030007 Part Number Description Q ty per ASSY Unit KA6030007 Bush 1 pcs KA6060004 Bush 1 pcs KA6030310 Cable 1 pcs C9996207...

Page 233: ...Bolt DIN 912 M5x45 8 8 4 pcs C9996064 Bolt DIN 912 M6x60 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996503 Washer DIN 125 A2 5 3m...

Page 234: ...pcs KA6030210 Transverse rod tube 1 pcs KA6030220 Transverse rod tube 1 pcs C9996042 Bolt DIN 912 M5x45 8 8 3 pcs C9996333 Self locking nut DIN 985 M5 regular 3 pcs C9996503 Washer DIN 125 A2 5 3mm 3...

Page 235: ...8 Part Number Description Q ty per ASSY Unit KB6030013 Bolt M6x36 4 pcs C9996334 Self locking nut DIN 985 M5 regular 4 pcs C9996504 Washer DIN 125 A2B 6 4mm 4 pcs KB6030012 Spacer 2 pcs KB6030206 Plat...

Page 236: ...ght Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6030300 T BRACKET KA6030301 KB6030320 KA6030303R KA6030303L KA6030304L KA6030305 C9996283C KA6030304R KA6030307 C9996503 C9996333...

Page 237: ...R Main angle right 1 pcs KA6030305 Bush 2 pcs KA6030306 Angle 2 pcs KA6030307 Bracket 1 pcs KB6030320 Support 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996039...

Page 238: ...ht 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KB6030320 SUPPORT KA6030303 SMALL ANGLES BEAM ANGLE KA6030306 C9996039 KA6030307 C9996334 C9996504 C9996060 KA6030302 KA6...

Page 239: ...All Rights reserved Release 5 Issue 21 January 2008 KB6030300_4 T BRACKET FIRST S N 05 07 02 C9996163 KB6030305 KB6030301 KB6030304R KB6030309 C9996035 C9996283 C9996333 C9996503 KB6030304L KA6030303...

Page 240: ...R Support Right T bracket 1 pcs KB6030304L Support Left T bracket 1 pcs KB6030305 Bush 2 pcs KB6030306R Holder 1 pcs KB6030306L Holder 1 pcs KB6030307 Beam Lower T bracket 1 pcs KB6030309 Bar 1 pcs KA...

Page 241: ...8 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KS6030400 COMMUTATION UNIT ENGLISH VERSION KA6030409 C9997198B C9996285 C9997788 KA6030402 KA6030404 KA6030403 KA6030405 KA6030...

Page 242: ...ight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 C9996285 KA6030402 C9996025 C9996332 C9996022 C9996331 KA6030405 KA6030401 KS6030400 COMMUTATION UNIT ASSEMBLY ENGLISH VERSION KA60...

Page 243: ...pcs KA6030403 Stop angle 1 pcs KA6030404 Tip 1 pcs KA6030405 Tube 1 pcs KA6030407 Stopper 2 pcs KA6030409 Plate 1 pcs C9996022 Bolt DIN 912 M3x25 8 8 6 pcs C9996025 Bolt DIN 912 M4x16 8 8 2 pcs C9996...

Page 244: ...ign GmbH All Rights reserved Release 5 Issue 21 January 2008 C9996029 KA6030407 C9996025 C9996332 C9996502 KA6030404 KA6030403 KA6030401 KA6030405 KA6030402 C9996285 C9996332 C9996502 C9996332 C999602...

Page 245: ...ign GmbH All Rights reserved Release 5 Issue 21 January 2008 C9996025 KA6030404 KA6030405 KA6030402 C9996285 C9996331 C9996022 KA6030407 C9997788 C9997198B C9996332 C9996502 C9996332 C9996502 KA603040...

Page 246: ...04 Tip 1 pcs KA6030405 Tube 1 pcs KA6030407 Stopper 2 pcs KA6030409 Plate 1 pcs KA6030410 Carrier in assembling 1 pcs C9996022 Bolt DIN 912 M3x25 8 8 6 pcs C9996025 Bolt DIN 912 M4x16 8 8 3 pcs C99960...

Page 247: ...tControl 247 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KB6030410 KB6030403 9997198B KB6030409 9997788B KB6030416 KB6030407 KB6030400_1 COMMUTATION UNIT FIRS...

Page 248: ...Issue 21 January 2008 KB6030404 9996331 KB6030406 KB6030408 KB6030403 9996512A C9996349A KB6030417 KB6030402 KB6030418 C9997198B C9996332 C9996502 KB6030409 C9996506 C9996040 9997788B C9996021A KB6030...

Page 249: ...6030418 Bolt 2 pcs KB6030001 Spacer 1 pcs KB6030419 Bolt 1 pcs C9996021A Machine screw 4 8 DIN 84VZ 2x12 4 pcs C9996270F Machine screw DIN 965 M4x20 A2 1 pcs C9996040 Bolt DIN 912 M5x35 8 8 1 pcs C999...

Page 251: ...4x16 8 8 4 pcs C9996039 Bolt DIN 912 M5x30 8 8 3 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs C9996060 Bolt DIN 912 M6x35 8 8 4 pcs C9996064 Bolt DIN 912 M6x60 8 8 2 pcs C9996207 Bolt DIN 7991 M5x16 8 8...

Page 252: ...ORWARD PART KA6040001 KA6040002 KA6040007 C9996503 C9996333 KA6040100 C9996208K C9997011 KA6040050 KA6040009 C9996215 KA6030007 C9996334 9996259A C9996503 C9996283C C9996283 C9997004 KA6040030 C999620...

Page 253: ...Release 5 Issue 21 January 2008 KA6040000 STABILIZER CONTROL FORWARD PART C9997011 C9996283C C9996503 C9996333 KA6040030 C9997004 9996259A C9996283 C9996334 C9996504 C9996334 KA6040002 KA6040008 KA60...

Page 254: ...rol 254 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6040000 STABILIZER CONTROL FORWARD PART KA6040100 C9996334 C9996208K C9996333 C9996064 C9996504 KA604002...

Page 255: ...ightControl 255 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 KA6040000 STABILIZER CONTROL FORWARD PART KA6040001 KA6040050 KA6040009 C9996215 KA6030007 C999620...

Page 256: ...KA6040100 Control stick 2 pcs 9993172F Shrinking hose 6 4 3 2 0 1 m C9996064 Bolt DIN 912 M6x60 8 8 2 pcs C9996207 Bolt DIN 7991 M5x16 8 8 4 pcs C9996208K Bolt DIN 7991 M5x25 8 8 10 pcs C9996215 Bolt...

Page 257: ...SY Unit KA6040060 Rear connection 1 pcs C9996060 Bolt DIN 912 M6x35 8 8 1 pcs C9996215 Bolt DIN 7991 M6x16 8 8 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 Washer DIN 125 A2B 6 4m...

Page 258: ...Part Number Description Q ty per ASSY Unit KA6040051 Lower plate 1 pcs KA6040052 Upper plate 1 pcs KA6040064 Bolt 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 2 pcs C9996216 Bolt DIN 7991 M6x20 8 8 2 pcs C99...

Page 259: ...KA6040060 REAR CONNECTION Part Number Description Q ty per ASSY Unit KA6040061 Lower plate 1 pcs KA6040062 Upper plate 1 pcs KA6040064 Bolt 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 2 pcs C9996216 Bolt D...

Page 260: ...Bush 1 pcs KA6040105 Bush 2 pcs KA6040140 Lever 2 pcs KA6040120 Cover 1 pcs KA6040121 Handle 1 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs C9996207 Bolt DIN 7991 M5x16 8 8 1 pcs C9996333 Self locking n...

Page 261: ...art Number Description Q ty per ASSY Unit KS6040110 Covering 1 pcs KL6040110 Covering leather 1 pcs KB6040110 Covering 1 pcs KA6040111 Cover base 1 pcs C9996602 Stainl steel rivet A2 3 2x8 4 pcs C9997...

Page 263: ...8 2 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs C9996060 Bolt DIN 912 M6x35 8 8 2 pcs C9996207 Bolt DIN 7991 M5x16 8 8 4 pcs C9996208 Bolt DIN 7991 M5x20 8 8 4 pcs...

Page 264: ...50000 RUDDER CONTROL KA6050006 KA6050007 KA6050008 KA6050110 KA6050120 KA6050130 KA6050140 C9996042 C9997080A C9997702T C9996208 C9996563 C9996504 C9996060 C9996565 C9996334 C9997055 C9997062 C9997065...

Page 265: ...DDER CONTROL FIRST S N 07 01 01 KA6050008 KB6050110 KB6050120 KB6050130 C9993171A C9997080A C9997702W C9996288 C9996504 C9996060 C9996565 C9996334 C9997055 C9997062 C9997065N C9996035 KA6050214 C99960...

Page 266: ...13 Centering support 1 pcs KA6050214 Centering support 1 pcs C9993171A Shrinking hose RNF3000 12 4 transparent 0 2 m C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C999604...

Page 267: ...RIM MECHANISM MOUNTING KA6061000 Rudder Trim Mechanism Mounting Part Number Derscription Q ty per ASSY Unit KA6061040 Bolt 1 pcs KL6061100 Control Unit 1 pcs KL6061030 Rocker in Assembly 1 pcs C999633...

Page 268: ...ocking Bolt 1 pcs KL6062103 Bush 1 pcs KA3020032 Body Bearing 1 pcs KL6061021 Plate Support 1 pcs KL6061022 Beam Support 1 pcs C9996058 Bolt DIN 912 M6x20 8 8 1 pcs C9996202 Bolt DIN 7991 M4x10 10 9 2...

Page 269: ...nit KL6061010 Rocker 1 pcs KL6061031 Washer Rocker 2 pcs KL6061032 Pulley Rocker 2 pcs KL6061033 Bush Pulley 2 pcs KL6061034 Bolt 2 pcs KA6061035 Bush 2 pcs 9996502 Washer DIN 125 A2 4 3mm 4 pcs 99963...

Page 270: ...d Release 5 Issue 21 January 2008 Trim Tab Control KA6060003 KA6060006 KA6060007 KA6060010 KA6060008 C9996333 C9996503 C9996208K KA6060020 KA6060000 C9997065F KA6060004 KA6060009 C9996039 C9997006C C9...

Page 271: ...0 Rod 2 pcs KA6060020 Bolt 1 pcs KA6060100 Rocker 1 pcs C9996039 Bolt DIN 912 M5x30 8 8 2 pcs C9996208K Bolt DIN 7991 M5x25 8 8 1 pcs C9996333 Self locking nut DIN 985 M5 regular 13 pcs C9996334 Self...

Page 272: ...ssue 21 January 2008 KA6060000 01 TRIM TAB CONTROL FIRST S N 06 09 28 KA6060007 01 KA6060010 KA6060040 C9996333 C9996503 C9996208K KA6060020 KA6060100 KA6060003 KA6060040 C9997065D KA6060004 KA6060009...

Page 273: ...7 2 pcs KA6060020 Bolt 1 pcs KA6060040 Telescopic Guide 1 pcs KA6060100 Rocker 1 pcs C9996208K Bolt DIN 7991 M5x25 8 8 1 pcs C9996333 Self locking nut DIN 985 M5 regular 11 pcs C9996334 Self locking n...

Page 274: ...Control 274 Copyright 2008 Flight Design GmbH All Rights reserved Release 5 Issue 21 January 2008 C9997816B CABLE STOP Part Number Derscription Q ty per ASSY Unit C9997816B Cable stop 621 1 Z15 2 zk 2...

Page 276: ...t DIN 912 M8x60 8 8 2 pcs C9996095 Bolt DIN 912 M10x50 8 8 2 pcs C9996259B Bolt DIN 931 M6x35 8 8 2 pcs C9996283 Bolt DIN 933 M5x16 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C999633...

Page 277: ...10 B155 132C 132 2 pcs C9997833A C9997838 RESCUE SYSTEMS CONNECTION Junkers Hight Speed Light Speed Maximum Take Off Weight up to 472 5 kg Part Number Description Q ty per ASSY Unit KB7010001 Forward...

Page 278: ...lar B 145 120 C 1 pcs C9997839G Kevlar bridle 144 2 pcs C9997839H Kevlar bridle 102 2 pcs C9997839G C9997833A C9997838 Junkers Hight Speed Light Speed Part Number Description Q ty per ASSY Unit KB7010...

Page 279: ...Part Number Description Q ty per ASSY Unit KB7010015 Tube 1 pcs C9996259B Bolt DIN 931 M6x35 8 8 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 2 pcs C9997...

Page 280: ...00 INSTALLATION RESCUE SYSTEM BRS1050 FIRST S N 07 02 18 Part Number Description Q ty per ASSY Unit KA7010003 Bracket 1 pcs KA7010004 Bolt 2 pcs 7010010_6 Support of Rescue System 1 pcs C9996334 Self...

Page 281: ...RST S N 07 02 18 KA7010004 C9997831B Part Number Description Q ty per ASSY Unit KA7010003 Bracket 1 pcs KA7010004 Bolt 2 pcs 7010010_6 Support of Rescue System 1 pcs C9996334 Self locking nut DIN 985...

Page 282: ...2008 Copyright 2008 Flight Design GmbH All Rights reserved KA7010000 INSTALLATION OF A ROCKET FIRST S N 07 02 18 part of set C9997831B Part Number Description Q ty per ASSY Unit KA7010003 Bracket 1 pc...

Page 283: ...008 Copyright 2008 Flight Design GmbH All Rights reserved KA7010000 02 INSTALLATION RESCUE SYSTEM BRS1350HS FIRST S N 07 02 18 Part Number Description Q ty per ASSY Unit 7010010_6 Support of Rescue Sy...

Page 284: ...008 Flight Design GmbH All Rights reserved INSTALLATION RESCUE SYSTEM BRS1350HS FIRST S N 07 02 18 Part Number Description Q ty per ASSY Unit 7010010_6 Support of Rescue System 1 pcs C9997831C Rescue...

Page 285: ...2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KB7010201 Bracket 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 4 pcs C9996563 Washer DIN 9021 5 3mm VZ 4...

Page 286: ...rt Number Description Q ty per ASSY Unit KB7010201 Bracket 1 pcs KB7010202 Covering Plate Oute 1 pcs KB7010203 Covering Plate Inner 1 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996035 Bo...

Page 287: ...1 C9996035 Part Number Description Q ty per ASSY Unit KB7010202 01 Covering Plate Oute 1 pcs KB7010203 01 Covering Plate Inner 1 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996035 Bolt DI...

Page 288: ...831B Rescue System BRS1050 1 set C9997831C Rescue System BRS1350HS 1 set C9996145B Bolt DIN7984 M6x16 A2 4 pcs C9996334 Self locking nut DIN985 M6 regular 4 pcs C9996565 Washer DIN9021 6 4mm VZ 3 pcs...

Page 289: ...102 Spacer 2 pcs KB7010103 Spacer 2 pcs C9996083 Bolt DIN 912 M8x60 8 8 2 pcs C9996095 Bolt DIN 912 M10x50 8 8 2 pcs C9996336 Self locking nut DIN 985 M8 regular 2 pcs C9996337 Self locking nut DIN 98...

Page 290: ...pyright 2008 Flight Design GmbH All Rights reserved SQUIB Part Number Description Q ty per ASSY Unit C9996284 Bolt DIN 933 M6x16 8 8 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 W...

Page 291: ...ved FRAME Part Number Description Q ty per ASSY Unit KB7010010 Rescue system support 1 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs C9996283 Bolt DIN 933 M5x16 8 8 2 pcs C9996333 Self locking nut DIN 985...

Page 292: ...0010_6 Rescue system support 1 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996042 Bolt DIN 912 M5x45 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996503 Washer DIN 125 A2 5 3mm 6 pcs...

Page 293: ...GmbH All Rights reserved Fuel System FUEL SYSTEM ENGLISH VERSION KA7020002R KA7020003 KA7020009 KA7020030R C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H KA7020002L KA7020003 KA702...

Page 294: ...otection hose red 2 8 m C9993194H PU hose 1 2 OD x 3 8 ID 0 4 m C9996022 Bolt DIN 912 M3x25 8 8 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996040 Bolt DIN 912 M5x35 8 8 2 pcs C9996207 Bolt DIN 7991...

Page 295: ...Design GmbH All Rights reserved FUEL SYSTEM GERMAN VERSION KA7020002R KA7020003 KA7020009 KA7020030R C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H KA7020002L KA7020003 KA7020009 K...

Page 296: ...84A Fuel tube DIN 73379 7 5x13 0 3 18 m C9993189G Fire protection hose red 2 2 m C9993194H PU hose 1 2 OD x 3 8 ID 0 4 m C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996040 Bolt DIN 912 M5x35 8 8 2 pcs C99...

Page 297: ...seal ring 1 pcs KA7020030R Fuel intake 1 pcs C9993184A Fuel tube DIN 73379 7 5x13 0 0 09 m C9993194H PU hose 1 2 OD x 3 8 ID 0 2 m C9996309 Nut M10x1 1 pcs C9996334 Self locking nut DIN 985 M6 regula...

Page 298: ...ASSY Unit KA7020051 Re ll cap 1 pcs KA7020052 Re ll cap ange 1 pcs KA7020053 Rubber seal ring 1 pcs KA7020060 Vent 1 pcs C9996207 Bolt DIN 7991 M5x16 8 8 4 pcs C9996334 Self locking nut DIN 985 M6 re...

Page 299: ...7 5x13 0 1 2 m C9996022 Bolt DIN 912 M3x25 8 8 1 pcs C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996331 Self locking nut DIN 985 M3 regular 1 pcs C9996332 Self locking nut DIN 985 M4 regular 4 pcs C99965...

Page 300: ...3 0 1 m C9996025 Bolt DIN 912 M4x16 8 8 4 pcs C9996332 Self locking nut DIN 985 M4 regular 4 pcs C9996333 Self locking nut DIN 985 M5 regular 1 pcs C9996562 Washer DIN 9021 4 3 mm VZ 4 pcs C9997010 An...

Page 301: ...3 0 1 m C9993189G Fire protection hose red 1 m C9996025 Bolt DIN 912 M4x16 8 8 2 pcs C9996332 Self locking nut DIN 985 M4 regular 2 pcs C9996333 Self locking nut DIN 985 M5 regular 1 pcs C9996562 Wash...

Page 302: ...ON FIRST S N 04 06 04 Part Number Description Q ty per ASSY Unit KB7020021 Fuel valve tip 1 pcs KB7020022 Fuel valve machining 1 pcs KB7020023 Clamp 2 pcs KB7020024 Plate 1 pcs KB7020025 Bolt 1 pcs C9...

Page 303: ...ription Q ty per ASSY Unit KB7020021 Fuel valve tip 1 pcs C9996022 Bolt DIN 912 M3x25 8 8 1 pcs C9996202 Bolt DIN 7991 M4x10 10 9 1 pcs C9996332 Self locking nut DIN 985 M4 regular 1 pcs C9997419D Fue...

Page 304: ...Stopper washer 1 pcs KS7020107 Tip 2 pcs KS7020108 Rod 1 pcs C9996022 Bolt DIN 912 M3x25 8 8 2 pcs C9996331 Self locking nut DIN 985 M3 regular 2 pcs C9996608 Stainl steel rivet A2 3 2x6 2 pcs C99966...

Page 305: ...per ASSY Unit KB7020090 T connection 1 pcs C9997715H Clamp 14 mm 3 pcs C9997731G Grommet 12 mm 1 pcs C9997727C TY wraps CV 100 white 2 pcs C9993184A Fuel tube DIN 73379 7 5x13 0 1 m C9993189G Fire pr...

Page 306: ...3 0 1 m C9993189G Fire protection hose red 1 4 m C9996040 Bolt DIN 912 M5x35 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996337 Self locking nut DIN 985 M10 regular 1 pcs C9996503 W...

Page 307: ...8 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993184A Fuel tube DIN 73379 7 5x13 0 C9993189G Fire protection hose red C9997715H Clamp 14 mm 1 pcs...

Page 308: ...se 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9997793 Fuel Filter WK 31 5 1 pcs C9997715H Clamp 14 mm 2 pcs C9997793 FUEL...

Page 309: ...ty per ASSY Unit KB7020005 Handle 1 pcs KB7020006 Support 1 pcs KB7020007 Lever 1 pcs C9996161 Screw ISO 7380 M5x12 3 pcs C9996207 Bolt DIN 7991 M5x16 8 8 1 pcs C9996333 Self locking nut DIN 985 M5 re...

Page 310: ...08 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993184A Fuel tube DIN 73379 7 5x13 0 C9993189G Fire protection hose red C9997720 Clamp 1 pcs C9997731G Grommet 12...

Page 311: ...Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993183 Fuel line DIN 73379 E 5 5x11 5 black C9993189G Fire protection hose red C9997715G Clamp 13 mm...

Page 313: ...x1 1 m C9993193B PVC hose 8x2mm 0 1 m C9996037 Bolt DIN 912 M5x20 8 8 1 pcs C9996053 Bolt DIN 912 M6x10 8 8 2 pcs C9996283C Bolt DIN 933 M5x20 8 8 1 pcs C9996333 Self locking nut DIN 985 M5 regular 3...

Page 314: ...iption Q ty per ASSY Unit KA7030020 Rod 1 pcs KA7030100 Brake cylinder 1 pcs C9996037 Bolt DIN 912 M5x20 8 8 1 pcs C9996283C Bolt DIN 933 M5x20 8 8 1 pcs C9996333 Self locking nut DIN 985 M5 regular 3...

Page 315: ...5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA6010001 Covering plate 1 pcs C9996161 Screw ISO 7380 M5x12 4 pcs KA6010010 AC...

Page 316: ...ON Part Number Description Q ty per ASSY Unit KA7030010 Pin 1 pcs KA6050011 Support 1 pcs C9996053 Bolt DIN 912 M6x10 8 8 2 pcs C9996565 Washer DIN 9021 6 4mm VZ 3 pcs C9997417E Fuel L adapter A Wek 6...

Page 317: ...0x6 0mm 1 pcs C9997257E Connector A Lek 6 4 1 8MSv 1 pcs C9997417E L adapter conic A Wek 6 4 1 8 MSv 3 pcs C9997257D Check valve L RV6 11 1 8 MSv 1 pcs C9997258H Connector A TV 6 4 MSv 2 pcs C9997205...

Page 318: ...ht 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9997205Q T tting 1 pcs C9997205R 6x4 nylon tube 2 6 m C9997731E Grommet 10 mm 2 pcs OUTLET BRANCH BRANCH INST...

Page 319: ...cs C9997208W Hose with ttings L 1000 2 pcs C9997208T T connection 2 set C9997208T Plug tting 1 set C9997208T Plug tting 3 set 9997257K Check Valve ATR DN04 1 8 F F 1 pcs C9997417E L adapter conic A We...

Page 320: ...gn GmbH All Rights reserved C9997208V 9997257K CHECK VALVE INSTALLATION C9997208Q C9997208N Part Number Description Q ty per ASSY Unit C9997208N Joint FT0307 3 pcs C9997208Q Hose with tting L 150 1 pc...

Page 321: ...scription Q ty per ASSY Unit C9993184A Fuel tube DIN 73379 7 5x3 0 0 04 m C9993190H PTFE tube 6x1 1 m C9997715K Disposable clamp 15 5 mm 1 pcs C9997721 Disposable clamp 14 5 mm 1 pcs C9997793 Fuel Fil...

Page 322: ...reserved Part Number Description Q ty per ASSY Unit C9993193B PVC hose 8x2mm 0 224 m C9997731E Grommet 10 mm 2 m Part Number Description Q ty per ASSY Unit C9997206 Caliper drain valve 1 pcs C9997417E...

Page 323: ...ir heater 1 pcs KA7040200 Thermic choke 1 pcs C9993111B Perbunan gasoline proof rubber NBR 80 Gas 2mm 0 05 sqm C9993188 AERODUCT tube CEET 7 1 3 4 ID 1 3 m C9993190H PTFE tube 6x1 0 65 m C9996207 Bolt...

Page 324: ...soline proof rubber NBR 80 Gas 2mm 0 05 sqm C9993188 AERODUCT tube CEET 7 1 3 4 ID 1 5 m C9993190H PTFE tube 6x1 1 3 m C9996207 Bolt DIN 7991 M5x16 8 8 2 pcs C9996283C Bolt DIN 933 M5x20 8 8 4 pcs C99...

Page 325: ...Y Unit KS7040023 Body 1 pcs KA7040020 Rod 1 pcs KA7040021 Grip 1 pcs C9996161 Screw ISO 7380 M5x12 2 pcs C9996025 Bolt DIN 912 M4x16 8 8 1 pcs Part Number Description Q ty per ASSY Unit KB7040023 Body...

Page 326: ...020500 Muf er with exhaust pipe 1 pcs KA7040101 Air heater skin 1 pcs KA7040103 Fresh air intake 1 pcs KA7040104 Cover plate 1 pcs KA7040110 Flange 1 pcs C9997726 Turnbuckle 2 pcs C9997710A Clamp band...

Page 327: ...mber Description Q ty per ASSY Unit KA5020500 Muf er with exhaust pipe 1 pcs KU7040120 Skin Air Heater Assembling 1 pcs KA7040103 Fresh air intake 1 pcs KA7040104 Cover plate 1 pcs KA7040110 Flange 1...

Page 328: ...pyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993111B Perbunan gasoline proof rubber NBR 80 Gas 2mm 0 05 sqm C9996763A Alu steel rivet 4 8x10 0 Art N...

Page 329: ...e 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993188 AERODUCT tube CEET 7 1 3 4 ID 0 65 m C9997723 Clamp 40 60 2 pcs C9993188 AER...

Page 330: ...08 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA7040003 Bracket 1 pcs KA7040004 Clamp 1 pcs C9996207 Bolt DIN 7991 M5x16 8 8 2 pcs C9996283C Bolt DIN 933 M5x20 8...

Page 331: ...escription Q ty per ASSY Unit KA7040200 Thermic choke 1 pcs C9993190H PTFE tube 6x1 0 65 m C9997065B Steel rope 7x7 1 mm 0 75 m C9997703B Spring 0 5x5 0x25 0 1 pcs C9997723 Clamp 40 60 1 pcs C9997816C...

Page 332: ...ary 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9997056E Nicopress stop sleeve 1 5 1 7 mm for 1 6mm cable 1 pcs C9997065B Steel rope 7x7 1 mm...

Page 333: ...5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA7040300 Air mixer 1 pcs C9996650 Stainl steel rivet A2 4x7 5 4 pcs KA7040300...

Page 334: ...light Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA7040002 Tap 2 pcs KA7040400 Air branch canal 1 pcs C9993188 AERODUCT tube CEET 7 1 3 4 ID 0 2 m C9997723 Clamp 40 60...

Page 335: ...Number Description Q ty per ASSY Unit KA7040005 Pin 1 pcs KA7040006 Washer 2 pcs KA7040040 Vent Assembling 2 pcs KB7040400 Air Terminal Unit 1 pcs C9996159C Screw DIN 7380 10 9 M4x20 2 pcs C9997723 C...

Page 336: ...Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9993188 AERODUCT tube CEET 7 1 3 4 ID 0 65 m C9997723 Clamp 40 60 2 pcs C9993188...

Page 338: ...Chapter 7 Systems 338 Release 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved KS7050000 ELECTRIC SYSTEM ENGLISH VERSION KB7050000 ELECTRIC SYSTEM GERMAN VERSION...

Page 339: ...band T50N C 0 6 m C9993197 Crimped hose NW19 black 0 5 m C9993365 Electrical wire AWG22 38 58 m C9993366 Electrical wire AWG20 10 3 m C9993367 Electrical wire AWG14 3 78 m C9993368 Electrical wire AWG...

Page 340: ...2 8 pcs C9997127G Ring type terminal blue 909 2 2 pcs C9997128 Ring type terminal blue 908 2 7 pcs C9997128G Plug at full iso red 905 11 7 pcs C9997128H Plug at full iso blue 905 22 6 pcs C9997129 Ton...

Page 341: ...67 Electrical wire AWG14 3 78 m C9993368 Electrical wire AWG12 4 1 m C9993369 Electrical wire AWG08 2 35 m C9996025 Bolt DIN 912 M4x16 8 8 8 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996059 Bolt DIN...

Page 342: ...5 22 7 pcs C9997129 Tongue round M4 red 901 1 3 pcs C9997129G Double plug at blue 943 2 11 pcs C9997131 Ball plug red 946 1 10 pcs C9997133R Ring plug bush 921 9 11 pcs C9997134 Ring plug bush red 947...

Page 343: ...Number Description Q ty per ASSY Unit C9996283 Bolt DIN 933 M5x16 8 8 4 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996503 Washer DIN 125 A2 5 3mm 4 pcs C9996563 Washer DIN 9021 5 3mm VZ...

Page 344: ...993369 Part Number Description Q ty per ASSY Unit KB7050210 Bracket Battery 1 pcs C9996333 Self locking nut DIN 985 M5 regular 4 pcs C9996563 Washer DIN 9021 5 3mm VZ 8 pcs C9997180A Battery Powersafe...

Page 345: ...Rights reserved Part Number Description Q ty per ASSY Unit C9993189G Fire protection hose red 0 06 m C9997187B Capacitor 22000 25V 1 pcs C9997187G Flat plug 6 3 mm 1 2 5 sqmm 2 pcs C9997727C TY wraps...

Page 346: ...ription Q ty per ASSY Unit C9993190H PTFE tube 6x1 0 2 m C9996025 Bolt DIN 912 M4x16 8 8 2 pcs C9997788D Control panel 12V 10A 1 pcs C9997788A CONTROL PANEL C9996025 C9997788A C9993190H Part Number De...

Page 347: ...4 02 C9996332 Part Number Description Q ty per ASSY Unit KB7050020_1 Discrete Flap Control 1 pcs KA7050024 02 Suport 1 pcs KB7050026 Grip 1 pcs C9996159A Bolt DIN 7380 M4x30 VZ 2 pcs C9996332 Self loc...

Page 348: ...s reserved MOUNTING DYNON AND SENSORS Part Number Description Q ty per ASSY Unit C9996162B Bolt DIN 7380 M3x10 8 pcs C9996331 Self locking nut DIN 985 M3 regular 8 pcs C9997455N EFIS D100 Flight Infor...

Page 349: ...t Number Description Q ty per ASSY Unit KA1081951 Bush 8 pcs C9996257M Bolt M4x20 DIN 7380 8 pcs C9996332 Self locking nut DIN 985 M4 regular 8 pcs C9996562 Washer DIN 9021 4 3 mm VZ 32 pcs C9997731D...

Page 350: ...1 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved DAMPING FUEL PRESSURE SENSOR MOUNTING C9996563 C9996035 C9996333 C9997712B C9997456D C9993189F C9993184 KB7020004 C9997813F C999781...

Page 351: ...993184 Fuel tube 5 5mm 0 9 m C9993189F 624 AE102 14 Firesleeves 0 9 m C9993189H Fire protection hose 47 75mm AE 102 30 0 20 m C9996333 Self locking nut DIN 985 M5 regular 1 pcs C9996563 Washer DIN 902...

Page 352: ...5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved SENSOR OF COMPASS AND OAT SENSOR FOR DYNON INSTALLATION KA7080111 02 C9996025C C9996221H C9997455B C9996332A C9997455G KA7...

Page 353: ...per ASSY Unit KA2020001 Cap 1 pcs KA7080111 02 Bracket Compass EDC D10A 1 pcs KA7080112 02 Nut M4 4 pcs C9996025C Bolt DIN 912 M4x10 A2 2 pcs C9996221H Bolt DIN933 M4x50 A2 4 pcs C9996289E Screw DIN...

Page 354: ...elease 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved INSTALLATION PITOT TUBE C9997455Q Part Number Description Q ty per ASSY Unit C9997455Q Unheated AOA Pitot Boom Moun...

Page 355: ...ue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9996334 Self locking nut DIN 985 M6 regular 8 pcs C9996504 Washer DIN 125 A2B 6 4mm...

Page 356: ...Number Description Q ty per ASSY Unit C9996284B Bolt DIN 933 M6x20 8 8 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996504 Washer DIN 125 A2B 6 4mm 2 pcs C9996565 Washer DIN 9021 6 4mm...

Page 357: ...right 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9996059 Bolt DIN 912 M6x30 8 8 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DI...

Page 358: ...GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9996059 Bolt DIN 912 M6x30 8 8 1 pcs C9996334 Self locking nut DIN 985 M6 regular 1 pcs C9996504 Washer DIN 125 A2B 6 4mm 2 pcs C9...

Page 359: ...ASSY Unit C9996283 Bolt DIN 933 M5x16 8 8 2 pcs C9996333 Self locking nut DIN 985 M5 regular 2 pcs C9996334 Self locking nut DIN 985 M6 regular 2 pcs C9996364 Cap for nut M6 2 pcs C9996503 Washer DIN...

Page 360: ...Q ty per ASSY Unit C9993365 Electrical wire AWG22 6 m C9996025 Bolt DIN 912 M4x16 8 8 6 pcs C9996035 Bolt DIN 912 M5x16 8 8 2 pcs C9996563 Washer DIN 9021 5 3mm VZ 2 pcs C9997128G Plug at full iso red...

Page 361: ...Chapter 7 Systems 361 Release 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved C9997136G C9997136H LOFT WING POSITION LIGHT CONNECTION C9997134 C9997131...

Page 362: ...0 9997159L 9997159M 9997159K STROBE LIGHT MOUNTING FIRST S N 06 02 04 Part Number Description Q ty per ASSY Unit 9997159L ACL RED 1 m 9997159K Tail Light 1 pcs 9997159M Positions Lamps Red Green 2 set...

Page 363: ...25 Bolt DIN 912 M4x16 8 8 4 pcs 9996167 Bolt DIN 912 M3x8 8 8 2 pcs C9996331 Self locking nut DIN 985 M3 regular 2 pcs 9996333 Self locking nut DIN 985 M5 regular 4 pcs 9996502 Washer DIN 125 A2 4 3mm...

Page 364: ...d Part Number Description Q ty per ASSY Unit KA7053140 Lighting Unit 1 pcs KA7053171 Holder of LED 1 pcs 9996162 Screw ISO 7380 M5x16 1 pcs 9996333 Self locking nut DIN 985 M5 regular 1 pcs 9997181F L...

Page 365: ...hapter 7 Systems 365 Release 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved C9997428C Part Number Description Q ty per ASSY Unit C9997428C Lamp 12V 5W 1 pcs COCKPIT LIGH...

Page 366: ...Self locking nut DIN 985 M4 regular 4 pcs C9996502 Washer DIN 125 A2 4 3mm 4 pcs C9997772P Bezel Light for 3 1 8 El Instruments white none cut out 1 pcs C9997772Q Bezel Light for 3 1 8 El Instruments...

Page 367: ...ge 1 pcs KS7070102 Nut 1 pcs KS7070103 Washer 1 pcs KS7070104 Sealing washer 1 pcs 9993183 Fuel line DIN 73379 E 5 5x11 5 black 0 1 m 9993190H PTFE tube 6x1 7 8 m 9996161 Screw ISO 7380 M5x12 2 pcs C9...

Page 368: ...iption Q ty per ASSY Unit KA7070001 Pitot tube 1 pcs KA7070010 Plate 1 pcs 9993183 Fuel line DIN 73379 E 5 5x11 5 black 0 1 m 9993190H PTFE tube 6x1 7 8 m 9996161 Screw ISO 7380 M5x12 2 pcs 9997731E G...

Page 369: ...Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA7070010 Plate 1 pcs 9996161 Screw ISO 7380 M5x12 2 pcs 9993183 Fuel line DIN 73379 E 5 5x11 5 black 0 04 m 9997731E Grommet...

Page 370: ...08 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit KA7070010 Plate 1 pcs C9997417I Adapter A GSV 6 4 POM bl 1 pcs 9996161 Screw ISO 7380 M5x12 2 pcs 9997731E Grommet...

Page 371: ...erved Part Number Description Q ty per ASSY Unit KA7070020 Static Port 1 set KS7070101 Flange 1 pcs KS7070102 Nut 1 pcs KS7070103 Washer 1 pcs KS7070104 Sealing washer 1 pcs C9997417E Fuel L adapter A...

Page 372: ...sue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit 9993183 Fuel line DIN 73379 E 5 5x11 5 black 0 06 m 9993190H PTFE tube 6x1 7 8 m AL...

Page 373: ...1 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit 9993183 Fuel line DIN 73379 E 5 5x11 5 black 0 06 m 9993190H PTFE tube 6x1 7 8 m AIR SPE...

Page 374: ...KB7080101 Compass plate 1 pcs KB7080102 Compass clamp 2 pcs KB7080103 Support 2 pcs KA7080104 Bolt DIN 912 M4x43 4 pcs C9996602 Stainl steel rivet A2 3 2x8 1 pcs C9997782X Compass Northern 1 pcs C9997...

Page 375: ...reserved Added Accessories KA7020012 Part Number Description Q ty per ASSY Unit KA0000040 Cover for Pitot Tube 1 pcs WA0000040 Cover for Dynon Tube 1 pcs KA1081030 Trinket Keys 1 pcs KA7020012 Fuel le...

Page 376: ...Chapter 7 Systems 376 Release 5 Issue 21 January 2008 Copyright 2008 Flight Design GmbH All Rights reserved Part Number Description Q ty per ASSY Unit C9995799 The collapsible oars 2 pcs C9995799...

Page 377: ...n GmbH All Rights reserved Release 5 Issue 21 January 2008 Credits Chief Editor Tatyana Mishura Engineers Alexander Safonenko Anatoliy Leonenko Vladimir Topkin Irina Bevz Alexander Polischuk Design Ma...

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