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Refer to Fig. 8  
 
Adjustment of Mic Gain, VR-1 and Noise Reduction Control, VR-2 

In some aircraft it may be necessary to adjust both the Microphone gain control and the Noise Reduction 
control.  
 
Microphone output levels vary for different brands of headsets and for best results, mixing headsets is not 
recommended.  Headset microphones with high outputs can result in some background noise being heard 
and it will be necessary to adjusted VR-1 to eliminate the amount of sound heard by the microphones.   
 
Some headset manufactures* include a microphone gain control on the microphone.  This gain adjustment 
should be turned to the lowest setting for best results.  Refer to the headset manual for the location of the 
adjustment. 

If background noise is still heard, VR-2 the Noise Reduction Control and be increased.  When adjusting VR-2, at a point about 
3/4 rotation, a sharp drop off of audio will be heard.  This is the maximum noise location on the pot, back up slightly for proper 
adjustment.   

High Noise Environment 

It has been found that in aircraft such as open cockpit airplanes, wind passing over the microphone and high engine power set-
tings such as take off and climb will produce a popping sound in the intercom. For wind noise, it is recommended that a wind 
muff be used on the microphone. High engine power settings are a bit more difficult to deal with and may be reduced by adjust-
ing the microphone level control for the lower setting. During normal cruise power setting, there should be no outside noise com-
ing through the intercom. 

 
Communication Radio Line Balance 

When  toggling the Pilot/ISO switch, a difference in the radio audio level may be heard. To correct this level difference, a level 
balance pot, 

VR-4 

can be adjusted to set the audio level.   Locate VR-4 and while listening to the communication radio audio 

through the PILOTS headphone position, toggle the PILOT/ISO switch. Adjust VR-4until a even audio level is heard in both the 
PILOT and ISO position.  

 
Cellular Phone Interface 

The Cell Phone interface includes a microphone level adjustment to provide the proper audio level to the cellular phone micro-
phone audio level.  The factory setting should be correct for most phones and can be verified by making a call and noting the 
speech quality on the called phone.  If the audio is too low or clipping is heard, adjust VR-3 for the proper audio level. 

 

After the adjustments are set and before closing the case, check to ensure that no wires are pinched or broken. Reassemble the 
two parts of the case and tighten the two screws in the bottom of the case. 

 
 
Service 

With your new FlightTech ITC-404SP intercom properly installed, you will enjoy many years of trouble free operation. In the 
event of a problem and after checking the obvious, fuse, jacks or wiring, you should contact the FlightTech Intercom Technical 
Support center for suggestions or returning the intercom for repair. 
 
The FlightTech phone numbers are located on the back cover of this manual. 
 
 
 
 
 
 
   

Summary of Contents for ITC-404SP

Page 1: ...1 FlightTech Intercom ITC 404SP Four Place Stereo Panel Mount Intercom with Enhanced Noise Reduction Technology FlightTech Intercoms ...

Page 2: ...mmunications radio and be able to speak Auxiliary Audio Stereo Input A Stereo Auxiliary input is provided allowing a tape or CD player to be connected to the ITC 404SP The audio output is Stereo and requires Stereo headphones for proper operation Auxiliary Audio Muting The Auxiliary audio will mute when audio form the Communication radio or Intercom audio occurs Cellular Phone Interface The Cell P...

Page 3: ...r to Page 8 for the connector connections The cable connector is a Molex KK 100 Series housing and crimp terminals The terminals can be crimped onto wire size ranging from 22 to 26 gage 24 gage wire are recommended for the intercom installation Recommended tools for installing the terminals are Molex Crimp Tool part 11 01 0185 Hand Crimping Tool Refer to the photo on page 6 of the two 10 pin conne...

Page 4: ... s PTT Operation of the ITC 404SP The ITC 404SP is one of the simplest intercoms available to operate plug in the headphones turn on the power and start talking It s that easy With the ITC 404SP Enhanced Noise Reduction circuit there are no squelch controls or functions to con tend with Since there are no squelch function either manual or automatic it is not necessary to kick start the audio with ...

Page 5: ...ts microphone to the co pilots mi crophone The pilot can still talk through the intercom but not to the radio Auxiliary Stereo Audio Muting Function When a device such as a CD player is connect to the intercom and stereo headphones are used pilot and passengers can enjoy music while on long trips The Auxiliary Audio will mute when one of two things take place 1 When ever there is audio present fro...

Page 6: ...ng the microphone level control for the lower setting During normal cruise power setting there should be no outside noise com ing through the intercom Communication Radio Line Balance When toggling the Pilot ISO switch a difference in the radio audio level may be heard To correct this level difference a level balance pot VR 4 can be adjusted to set the audio level Locate VR 4 and while listening t...

Page 7: ...ots headset can be con nected directly to the radio headphone input and microphone 4 All work was done in accordance with manufacturer s instructions FAR43 AC43 13 1B Chapter 11 Electrical Systems Sec tion 5 electrical wire rating Section 6 aircraft electrical wire selection Section 7 table of acceptable wires Section 8 wiring installation requirements Section 9 environment protection and inspecti...

Page 8: ...the ITC 2003 stereo intercom install a 33 ohm 1 4 watt resistor to the TIP and RING of each headphone jack HEADPHONE JACK 33 OHM Resistor White White White White White White White Wh Bl White Blue White White Blue White Blue Cable wire colors are for FlightTech supplied cables Passanger 1 Ch 1 Passanger 1 Ch 2 White Blue Microphone Jack from radio cable Headphone Jack from radio cable G ND G ND Gr...

Page 9: ...NOTES 9 ...

Page 10: ...6 00 within USA and it will be repaired or replaced within two weeks Warranty does not cover transportation cost or product misuse accidental dam age owner tampering or reworking Except as provided herein either FlightTech Intercoms or DesignTech Systems makes no warranties expressed or im plied including warranties or merchantability and fitness for a particular purpose NOTE Some states do not pe...

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