Flintec FT-112, Technical Manual

Page 1: ...FT 112 D Panel Weighing Terminal Technical Manual...

Page 2: ...Cell Connection Only FT 112D 20 4 6 3 RS232C Serial Port 21 4 6 4 RS485 Serial Port 22 4 6 5 RS422 Serial Port 23 4 6 6 Ethernet TCP IP 24 4 6 7 Profibus PB 25 4 6 8 Profinet 25 4 6 9 CANopen 26 4 6...

Page 3: ...87 10 3 3 SmartAPP at filling 87 Peak Hold 88 10 4 1 Product entries 88 10 4 2 Start and Stop the peak hold 90 10 4 3 SmartAPP at peak hold 90 10 4 4 Digital inputs and outputs 90 Totalization 91 11...

Page 4: ...139 14 5 2 ESI Configuration 139 14 5 3 EtherCAT Data Structure 139 CC Link 140 14 6 1 Data Format 140 14 6 2 CC Link Configuration 140 14 6 3 CC Link Data Structure 141 Powerlink 142 14 7 1 Data For...

Page 5: ...o be informed if any errors occur FLINTEC GmbH cannot accept any liability for direct or indirect damages resulting from the use of this manual FLINTEC GmbH reserves the right to revise this manual an...

Page 6: ...WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT T...

Page 7: ...erspannungs Richtlinie Richtlinie 2014 30 EU EMV Richtlinie 2011 65 EU RoHS Richtlinie 2014 31 EU Nichtselbstt tige Waagen Directive 2014 35 EU Low Voltage Directive Directive 2014 30 EU Electromagnet...

Page 8: ...ad cell only FT 112 A D converter type 24 bit Delta Sigma ratio metric with integral analog and digital filters Conversion rate Up to 1600 measurement values per second Input sensitivity 0 4 V e appro...

Page 9: ...s a Remote output of your PLC over BSI or Modbus Analogue Output opional Voltage output 0 5 VDC 0 10 VDC Current output 4 20mA 0 20mA Resolution 60 000 steps Dynamic filter Programmable dynamic filter...

Page 10: ...dface2x PC Software or by keys in programming mode Device identity customization Topology Line Bus Star or Tree topology depending on physical media Installation Switched Ethernet transmission with sh...

Page 11: ...Star or Daisy chain topology depending on physical media Installation Switched Ethernet transmission with shielded twisted pair cables and RJ 45 connectors Isolation Galvanically isolated bus electro...

Page 12: ...type is recommended Max number of networks Up to 239 Number of connected nodes per network Master station 1 Slave station 120 Isolation Galvanically isolated bus electronics Response speed Up to 4 ms...

Page 13: ...splay of the FT 112 D Panel instruments is shown below The meanings of the announcement symbols on the display 1 6 digit 22 mm height big weighing display with sign 2 16 digit 8 mm height alphanumeric...

Page 14: ...D Panel Programmable Function key This programmable key is set for your easy use in your application Page 56 35 81 84 86 90 94 Programmable Function key This programmable key is set for your easy use...

Page 15: ...or parameter Increase or next block Decrease or previous block Enter the parameter to enter data Save the data after entry Go to the next parameter Print By pressing this key the weight data is transf...

Page 16: ...Unlock the keys 1 Press key for more than 2 seconds LOCK PASSWORD prompt appears on the display 2 Enter the key lock password 3 Press key symbol disappears on the display 3 4 2 Passwords RELATED PARAM...

Page 17: ...cables coming to the instrument shall be high quality and shielded Distance from load cell cables interface cables and DC power supply cables to power line cables shall be minimum 30 cm The separate c...

Page 18: ...abrasive cleaners or solvents Wipe the instrument with a soft cloth slightly dampened with warm soapy water or with mild detergent Disposal In conformance with the European Directive 2002 96 EC Waste...

Page 19: ...be as good as possible for scale reliability Use high quality and EMC certified DC power source in the cabinet Follow the requirements on cabling Refer to page 16 Cut the panel of the cabinet to inst...

Page 20: ...your system use 6 wire cable between indicator and the junction box and short circuit these pins in junction box for better performance as shown in the Figure 4 3 Pin number Definition Description 1...

Page 21: ...or maximum 0 5 volt drop between the instrument and junction box Pin No Definition Description 1 A RS485 for DLC interfacing 2 B RS485 for DLC interfacing 3 V Ground 4 NC Not connected 5 NC Not connec...

Page 22: ...ty Even Odd or No default Start Stop bits 1 start bit and 1 stop bit Table 4 3 RS 232C Serial Interface Specifications Definition RS232C Pin number TXD 1 RXD 2 GND 3 Under the terminal Table 4 4 Pin c...

Page 23: ...inter PC PLC remote display etc Data formats Continuous Fast Continuous Printer BSI Protocol or Modbus RTU Baud rate 1200 2400 4800 9600 Default 19200 38400 57600 bps Length 7 or 8 default bits Parity...

Page 24: ...Baud rate 1200 2400 4800 9600 Default 19200 38400 57600 bps Length 7 or 8 default bits Parity Even Odd or No default Start Stop bits 1 start bit and 1 stop bit Address Programmable between 01 99 Max q...

Page 25: ...rt Pin no Signal DIR Description 1 TX Out Differential Ethernet transmit data 2 TX Out Differential Ethernet transmit data 3 RX In Differential Ethernet receive data 6 RX In Differential Ethernet rece...

Page 26: ...ive RxD TxD RS 485 level 9 Housing Cable Shield Ground 4 6 8 Profinet Figure 4 15 PLC Connection PROFINET Connector pin configuration RJ45 Pin Signal DIR Description 1 TX Out Differential Ethernet tra...

Page 27: ...ng indicator and PC should be the same in cross connection Figure 4 17 Cross PC connection 4 6 9 CANopen CANopen connection is done with four wire as indicated below in Figure 4 18 The data line ends...

Page 28: ...In Differential Ethernet receive data 6 RX In Differential Ethernet receive data 4 Not used Terminated 5 Not used Terminated 7 Not used Terminated 8 Not used Terminated Shield Chassis ground The HUB...

Page 29: ...Differential Ethernet receive data 6 RX In Differential Ethernet receive data 4 Not used Terminated 5 Not used Terminated 7 Not used Terminated 8 Not used Terminated Shield Chassis ground The HUB con...

Page 30: ...ted Shield Chassis ground The HUB connection cabling will be a direct connection as shown below Figure 4 26 HUB connection 4 6 14 CC Link IE Figure 4 27 PLC Connection CC Link IE Field Connector pin c...

Page 31: ...ctures below The alibi memory SD card can be ordered from Flintec or his dealer Figure 4 28 Location of Alibi SD card slot Inserting or removing the Alibi SD card 1 Deenergize the instrument and wait...

Page 32: ...D card at power on to initiate its function Remove the SD card 1 Deenergize the instrument 2 Gently press on the SD card to release the lock then carefully pull the card out 3 Insert the new SD card a...

Page 33: ...ne the accuracy and the safety of your measuring system The instrument should not share power lines with noise generating parts such as heavy load switching relays motor control equipment inductive lo...

Page 34: ...ON ZERO ERR error prompt in case of out of range Press key to start indication without zeroing and call service If the range is 3 the residual drift cannot be displayed Refer to Power on Zero paramete...

Page 35: ...fter placing a weight on the empty scale if this feature is enabled Refer to parameter 232 at page 55 The weight should be heavier than the value entered to the parameter 518 for automatic taring Auto...

Page 36: ...ntinuous dynamic weighing can be used for loads which have very high vibration like reactors with high speed mixers conveyors etc Single weighing operation 1 Place container on the scale 2 Press key t...

Page 37: ...e the container on the scale 3 Press key for more than 2 seconds at basic weighing The MEMORY message will appear on the display 4 Press key to enter memory The last entered specific tare code appears...

Page 38: ...switch Tilt switch is used to prevent wrong weighing in case of over tilting of platform Connect tilt switch to the Input 4 of the instrument and enable tilt switch by setting the parameter 51A DUE TO...

Page 39: ...ound on the printout data The alibi memory recording principle is a loop memory The oldest record will be deleted after the capacity limit 99 999 was reached to overwrite the latest weighing You can q...

Page 40: ...in parameter 813 2 Press numerical keys to enter date in the printout data and press key The date format entry should be as in the operation e g date entry should be DDMMYY if parameter 251 is set to...

Page 41: ...ge in legal or to erase alibi memory if you don t need previous records legally This process runs if the calibration switch is at programming position 1 Go to the parameter 8 METROLOGY main block in s...

Page 42: ...nged if the calibration dip switch is at ON position These parameters are marked with M symbol in the parameter table in this section If you will change any legally relate parameter or will perform ca...

Page 43: ...access the calibration Sub block 621 Press this key to access the diagnostic parameters Main block 9 Exit from Programming Exit from programming after set up the scale and calibration as described be...

Page 44: ...ter arriving a parameter you may change its function by pressing or keys If the value will be entered to the parameter press numerical keys then press key and key to enter the next parameter For examp...

Page 45: ...e the selection is CONT in the information display Available functions are shown on the weight display after pressing key sequentially Press key after selecting the data format Refer to Appendix 5 for...

Page 46: ...High format Press key to select output format different than Flintec continuous data format while the selection is CONT in the information display Available functions are shown on the weight display a...

Page 47: ...ontinuous data output High speed continuous data output Printout BSI format for PC PLC interface Modbus RTU High Low format Modbus RTU Low High format Press key to select output format different than...

Page 48: ...conds 139 ADDRESS 00 Address of the port 00 99 00 means data format without address 13A DUBLEX HALF Duplex on the interface HALF FULL Half duplex select for RS485 Full duplex 14 USB USB Press key or k...

Page 49: ...RNET TCP IP Press key or key again to enter this menu Or press key to go to the next sub block 151 FORMAT NO Data format of the Ethernet port Page 91 20 107 NO CONT FAST PRNT BSI MBHL MBLH Port is dis...

Page 50: ...15B TIMEOUT 5 Inactivity time out 00 means disable 01 60 sec 15C CR LF YES Carriage return and Line feed at continuous formats NO YES Disable Enable 15D DELAY 050 Data output delay at demand formats d...

Page 51: ...YES Disable Enable 167 ID1 N D ID1 printing on printout NO DATA N D Disable Print ID1 data Print ID1 name and data 168 ID2 N D ID2 printing on printout NO DATA N D Disable Print ID2 data Print ID2 nam...

Page 52: ...ogue output Default 00 0 means the minimum output is not drifted e g enter 1 0 to set output to 1 0 volt at 0 kg in 0 10 V range 193 MAXIMUM 00 0 The maximum of the analogue output 00 0 means the maxi...

Page 53: ...next main block 191 FORMAT INTG Data format of the Profinet INTG FLOA Signed 32 bit integer no decimal point implied 32 bit float decimal point implied 192 IP 250 IP address of Ethernet port Default i...

Page 54: ...e sub block or press key to enter the next main block 191 FORMAT INTG Data format of the EtherCAT INTG FLOA Signed 32 bit integer no decimal point implied 32 bit float decimal point implied 19 CC LINK...

Page 55: ...nfiguration parameters or press key to enter the next block or press key to exit from programming 21 DSPLY ACUSTI DISPLAY AND ACOUSTIC Press key or key again to enter this menu Or press key to enter t...

Page 56: ...ith key or via serial interface Preset tare and tare with key or via serial interface at gross 232 AUTO T NO Auto taring Page 34 NO YES Disabled Auto tare if the gross load is bigger than MIN TARE and...

Page 57: ...d total Reprint Dynamic weighing start PEAK Displaying at basic weighing HOLD Displaying at basic weighing LAST UNIT Last measurement displaying Unit change 243 ID2 KEY ID2 The function of ID2 key NO...

Page 58: ...key or key again to enter this menu Or press key to enter the next sub block 311 APPLICA NO SmartAPP application Page 78 NO CHEC CLAS FILL PEAK SmartAPP function is disabled Weight display and SmartAP...

Page 59: ...e next sub block 321 START AUTO Start MANU AUTO SAUT PORT SmartAPP starts by pressing key or serial port or digital input SmartAPP starts if the load is heavier than empty range SmartAPP starts automa...

Page 60: ...W Min Weight 332 FILTER 3 0 Dynamic filtering time X X seconds 34 KEY LOCK KEY LOCK Press key or key again to enter this menu Or press key to go to the next sub block 341 UP KEY USE Setpoint key lock...

Page 61: ...lear key locking USE LOCK Not locked Locked 35 DIG INPUTS DIGITAL INPUTS appears if option installed Press key or key again to enter this menu Or press key to go to the next sub block 351 INPUT 1 NO I...

Page 62: ...ut function if you need function different than basic setpoint output and active high level Available functions are shown on the weight display Press key after setting up the output function Refer to...

Page 63: ...n name is displayed until pressing enter or any alphanumeric key ID data is displayed after announcing identification name 2 seconds 372 ID1NAME ID 1 Identification name entry of ID1 key Page 41 Maxim...

Page 64: ...e acceptable limit For example if taring is activated at INDG selection it will be disabled while exiting from set up For approved scales set the parameters in main blocks 5 6 and 8 perform calibratio...

Page 65: ...Minimum tare for automatic taring Taring can be done if loading is heavier than MIN TARE 519 MINWEIGT 20 Minimum weight to produce printout The printout is produced if the load is heavier than MIN WE...

Page 66: ...DLC SETUP DIGITAL LOAD CELL SETUP Only FT 112D Press key or key again to enter this menu Or press key to go to the next sub block 532 QUANTITY 01 M Quantity of digital load cell Enter the quantity of...

Page 67: ...t test weight 62 ADJUSTMENT ADJUSTMENTS Press key or key again to enter this menu Or press key to go to the next sub block 621 ZERO ADJUSTM M Zero adjustment 622 SPAN ADJUSTM M Span adjustment 623 S U...

Page 68: ...gross value Search by tare value Search by Consecutive value 814 TRANSFER NO Transfer Alibi memory records Page 39 NO ALL No Transfer alibi memory record to the printer port 815 ALIBI ABOUT Transfer a...

Page 69: ...ing 913 RS485 RS485 serial port testing 914 RS422 RS422 serial port testing 915 USB USB port testing 916 IN OUT Digital Input Output testing 917 DISPLAY Display testing 918 LC SIGNAL mV Load cell sign...

Page 70: ...EFAULT LOADING Press key or key again to enter this menu Press key to return to beginning of the sub block or press key to go to the next main block 993 PARAMET DEF M Load parameter s default Calibrat...

Page 71: ...TEC recommends test load between 50 to 75 of the capacity 5 Place the test weight on the scale 6 Press key to start span calibration WAIT message will shown on the display 10 seconds while span calibr...

Page 72: ...n calibration WAIT message will shown on the display 10 seconds during span calibration Span Adjustment Under Load This parameter is being used to perform span adjustment of a scale without lifting th...

Page 73: ...enter 4000 AVARAGE LC OUT XXXXXX Enter load cell output in mV V via numerical keys If the weighing system has more than one load cell calculate the mean value of load cells outputs mV V indicated on...

Page 74: ...own Enter the gravity acceleration value of the calibration place Confirm with key 3 625 GRAVITY USAG 9 80255 prompt shown after pressing key Enter the gravity acceleration value of the place of the u...

Page 75: ...splay and press key to save the changes into the memory Manually Addressing an Individual RC3D digital load cell The manual addressing of load cell is done to change any load cell or to change the ins...

Page 76: ...at from item 5 until all DLCs have been adjusted 8 After end of adjustment the following sub block appears Manual Shift Adjustment IMPORTANT NOTE The shift adjustment must be performed before calibrat...

Page 77: ...D1 memory The descriptions below are given for ID1 key The usage of ID2 is the same Enter Identification data via alphanumeric keys 1 Press the identification key 2 Enter the identification data up to...

Page 78: ...emory 4 The Identification data in the memory appears on the display after pressing key Enter the new alphanumeric ID data up to 32 digits and press key 5 The limit values of the item appears SET 111...

Page 79: ...bar graph 3 The digital inputs and outputs are set to the programmed application automatically You can control lambs flaps or valves with SmartAPP digital output signals Refer to page 93 Warning the...

Page 80: ...s minimum and maximum limits sequentially RELATED PARAMETERS Sub blocks 31 and 32 Parameters 241 242 or 243 Classifying is used for sorting products into 6 ranges Classifying can be programmed to star...

Page 81: ...cal keys Press the key to save it or press key to return operation without saving 5 The HIGH 1255 6 prompt will show you the current high tolerance Enter new value with numerical keys Press the key to...

Page 82: ...ion by pressing the function key which is programmed as SmartAPP key or 3 Reset the classifying with digital input 2 or 4 Send the Stop SmartAPP command via serial interface 10 1 3 SmartAPP at Classif...

Page 83: ...Sub blocks 31 and 32 Parameters 241 242 or 243 Checkweighing operation is used to check if the product weights are in tolerance The checkweighing can be programmed to start the operation automaticall...

Page 84: ...e key to save it or press key to return operation without saving 5 The EMPTY 100 prompt indicates the current empty range of the platform Enter new value with numerical keys 6 Press the key to return...

Page 85: ...at checkweighing announces if the load is in tolerances with backlight color with bar graph on the right side of the display and acoustically The backlight color changes automatically to indicate the...

Page 86: ...weight value RELATED PARAMETERS Sub blocks 31 and 32 Parameters 241 242 or 243 Filling application is used for weighing materials into the container The scale is accepted as loaded if the gross weight...

Page 87: ...100g Enter new value with numerical keys Press the key to save it or press key to return operation without saving 4 The current dribble value appears FINE 20g Enter new value with numerical keys Press...

Page 88: ...o parameter 111 121 131 141 or 151 4 If you will use the scale only for Filling and you prefer to activate Filling operation automatically after loading set the parameter 321 to automatic filling oper...

Page 89: ...s at peak hold are Entry type Start to follow Reduction ratio for Medium peak detecting Test ending reduction ratio Stop testing Alarm Unloaded scale limit Value FOLLOW MID DECR END DECR STOP ALARM EM...

Page 90: ...EMORY prompt appears 2 Press key The last used Set memory code appears SET 001 3 Enter the new memory code by pressing the numerical keys and press key 4 The previous follow value is shown on the disp...

Page 91: ...hich is programmed as SmartAPP key or 2 Reset the process with digital input 2 or 3 Send the Stop SmartAPP command via serial interface 10 4 3 SmartAPP at peak hold The SmartAPP announces the peak hol...

Page 92: ...2 Load the container on to the pan 3 Press key for weighing material in net 4 Add the material into the container 5 Press key for totalizing and unload the container 6 Load the following container on...

Page 93: ...ress key to display the total value 2 Press key second time when the total displays 3 Press key and Delete prompt appears 4 Press key to delete total and item weights or press key to exit without dele...

Page 94: ...ghing related functions Remote IO s of PLC can be used for level control of material tank conveyor control solenoid control alarm etc Basic Weighing In Out Descriptions Related parameter Input 1 Zeroi...

Page 95: ...for entering following setpoints 5 FT 112 D Panel returns to the operation after displaying setpoint 5 and entering its value 6 Press key to return operation at any step In Out Weighing Classifying C...

Page 96: ...example Basic Peak The instrument follows the peak of the loading during the input signal This basic weighing feature is not related with the peak hold application In SmartAPP Not for legal usage Impo...

Page 97: ...SP1 SP1 LOW SP1 HIGH 100 kg or 100 kg and 150 kg BAS HI Basic active high Output is high if absolute indicated weight is heavier than setpoint Default BAS LO Basic active low Output is low if absolut...

Page 98: ...ow Example if SP1 SP1 LOW SP1 HIGH SP2 SP2 LOW SP2 HIGH 100 kg or 100 kg 150 kg 200kg or 200kg 225kg BAS HI Basic active high Output is high if indicated weight is heavier than setpoint Default BAS LO...

Page 99: ...o low if indicated weight is heavier than setpoint high Returns the high if the weight is less than setpoint low VIN HI Window active high Output goes to high if indicated weight is between setpoint h...

Page 100: ...tive low Output is low if absolute net weight is heavier than setpoint THR HI Threshold active high Output goes to high if absolute net weight is heavier than setpoint high Returns the low if the weig...

Page 101: ...below Example if SP1 SP1 LOW SP1 HIGH SP2 SP2 LOW SP2 HIGH 100 kg or 100 kg 150 kg 200kg or 200kg 225kg BAS HI Basic active high Output is high if net weight is heavier than setpoint Default BAS LO Ba...

Page 102: ...ut goes to low if net weight is heavier than setpoint high Returns the high if the weight is less than setpoint low VIN HI Window active high Output goes to high if net weight is between setpoint high...

Page 103: ...LO Basic active low Output is low if gross weight is heavier than setpoint THR HI Threshold active high Output goes to high if gross weight is heavier than setpoint high Returns the low if the weight...

Page 104: ...mmed freely to any other function For example if SP5 is not needed to control it can be programmed to the zero range to produce empty signal SPC2 Control mode 2 The digital outputs are activated as sh...

Page 105: ...utput is activated at the displayed weight value is stable Run The digital output is activated during the weighing indicator is in operation The output is low in power on cycle and in setup modes In N...

Page 106: ...ue by numerical keys and press the key 6 Repeat step 4 and 5 until entering values to other three limit value of the group 7 After entering the value of 5th setpoint value press key to check values ag...

Page 107: ...The data format of continuous data output is Status Indicated Tare STX STA STB STC D5 D4 D3 D2 D1 D0 D5 D4 D3 D2 D1 D0 CR LF CHK The including of the status bytes STA STB and STC are Definition Table...

Page 108: ...nd 3 Bits 2 1 and 0 Always 0 Always 1 Always 1 4 3 Increment 2 1 0 Decimal point 0 1 x 1 0 0 0 XXXX00 1 0 x 2 0 0 1 XXXXX0 1 1 x 5 0 1 0 XXXXXX 0 1 1 XXXXX X 1 0 0 XXXX XX 1 0 1 XXX XXX 1 1 0 XX XXXX...

Page 109: ...d 0A hex S Z Centre of zero O Over cap U Under cap E Weight not currently being displayed space None of the above conditions R Range 1 First range 2 Second range 3 Third range N Mode G Gross weight T...

Page 110: ...nly sent a space character in Net operation Otherwise there is no any character NET These three characters are only sent in Net operation Otherwise there is no any character LF Line Feed 0A hex CR Car...

Page 111: ...ng remote IP and remote port number refer to parameter 19E and 19F SINGLE LINE You can transmit the printout data in single line format by pressing key This format is recommended to send the print dat...

Page 112: ...includes commands to get data from weighing in the label design 3 Open label design software of the printer Design your label by using the commands in item 2 4 Save Compile Convert your design to EPL...

Page 113: ...ar will be located in the structure if not 00 Command format A general description of the command is the following ADR COMMAND CHK CR LF Response format with weight A general description of the respon...

Page 114: ...lue immediately ADR I ADR I STATUS SIGN WEIGHT VALUE Print Read the stable weight ADR P ADR P STATUS SIGN WEIGHT VALUE Load set points ADR Q SP No L SIGN SP VALUE ADR Q STATUS Read set points ADR R SP...

Page 115: ...y lock unlock DL 1 0 DLA Print the label DJ DJA Read the last printed data DO DOA single line data format Checksum Calculation CHK is transmitted as two ASCII characters calculated with the Checksum f...

Page 116: ...command C Clear the tare memory Command ADR C Response ADR C A Cleared and the scale is in gross mode Comments The response status is always Ack in weighing or force mode G Read voltage value of DC p...

Page 117: ...esponse 01SSGI Stable Gross In Range 01SDGL Dynamic Gross Low voltage error Comments The response includes 3 status information STATUS 1 can be Stable or Dynamic STATUS 2 can be Gross or Net STATUS 3...

Page 118: ...bit 1111 outputs are implemented to char F The parameter of output s must be programmed as FBUS for this feature Page 61 X Read weight value in increased resolution Command ADR X Response ADR X STATUS...

Page 119: ...s the analogue output to 0mA or 4 V to indicate error on the analogue output Normal Range The analogue output will reflect the gross value to the programmed analogue output 4 20 mA 0 20 mA 0 5 V or 0...

Page 120: ...ress Modbus RTU Low High In two word registers the data is stored to the registers in little endian format Least significant word is stored to the lowest register address and most significant word is...

Page 121: ...gh res is active B14 0 Basic Peak is passive 1 Basic Peak is active B15 0 Hold is passive 1 Hold is active B16 B26 Not used B27 0 None 1 Decimal point is X XXXX B28 0 None 1 Decimal point is X XXX B29...

Page 122: ...puts B0 Output 1 0 Passive 1 Active B1 Output 2 B2 Output 3 B3 Output 4 B4 Output 5 40045 R W 2 Basic weighing Filling Checkweighing Classifying Peak holding Setpoint 1 High Target Target Target Follo...

Page 123: ...W 2 Zeroing Range 0 Disable 1 2 2 3 3 20 4 50 40135 R W 2 Auto Zero Tracking 0 Disable 1 0 3d 2 0 5d 3 1d 4 2d 5 3d 40137 R W 2 Tare 0 No 1 Multi tare 2 Tare only at gross 3 Preset tare 4 Preset tare...

Page 124: ...Max 40177 R W 2 Tare type 0 Subtractive tare 1 Additive tare 40179 R W 2 Maximum tare Refer to par 526 page 65 40181 R W 2 Secondary unit Dec Description 0 g Gram 1 kg Kilogram 2 t Ton 3 lb Libre 4 No...

Page 125: ...not On position Check the calibration DIP switch 40197 R W 10 Reserve 40207 R 2 Voltage of power supply The value is indicated with 0 1 VDC increment for DC variant 40209 R 2 Load cell millivolt value...

Page 126: ...gross net or tare 4 If there is an error check the error code Zero Calibration procedure 1 Check the bit B0 of 40195 which should be 1 to start adjustment 2 Load the decimal 188 to 40185 to start Zer...

Page 127: ...F3 Zero Calibration 01 10 00 B8 00 02 04 00 00 00 BC F8 CC Span Calibration Command with Span value 50000 01 10 00 B8 00 04 08 00 00 00 DC 00 00 C3 50 94 84 Total LC capacity Command with Total LC ca...

Page 128: ...ock 15 Additionally Ethernet parameters can be set up by Indface2x PC software over Local Network Area or by Flintec s set up PC software Both software are available on www flintec com Note For Modbus...

Page 129: ...eration mode LED State Indication Comment Off Not online No power Check power and cable Green On line data exchange Flashing Green On line clear Flashing Red 2 flash PROFIBUS configuration error Check...

Page 130: ...ration for PLC programmers is shown in Figure 14 1 Figure 14 1 GSD Configuration GSD Configuration Description Input 2 words 1st Dword FT 112 D Panel Output to PLC Input Input 2 words 2nd Dword FT 112...

Page 131: ...Module Status LED LED State Description Comment Off Not power or not initialized No power or Profinet module is in initialization state Green Normal operation Green 1 flash Initialized diagnostic even...

Page 132: ...Profinet data consist of 2 pcs Input 2 words and 2 pcs Output 2 words GSDML configuration for PLC programmers is shown in Figure 14 3 Figure 14 2 Location of Hardware catalog Parameters Descriptions D...

Page 133: ...cription Input 2 word_1 1st Dword FT 112 D Panel Output to PLC Input Input 2 word_2 2nd Dword FT 112 D Panel Output to PLC Input Output 2 word_1 1st Dword PLC Output to FT 112 D Panel Input Output 2 w...

Page 134: ...en blinking On line initializing Green single flash Stopped Check hardware damages Green flickering Auto baudrate detection in progress Red CANopen configuration error Check EDS file B Error LED State...

Page 135: ...and RxPDO 64 bit EDS configuration for PLC programmers is shown in Figure 14 4 Figure 14 4 EDS Configuration EDS Configuration Description TxPDO 1 4 words Unsigned Long FT 112 D Panel Output to PLC In...

Page 136: ...te Description Off No IP address Green Online one or more connections established CIP Class 1 or 3 Green flashing Online no connections established Red Duplicate IP address FATAL error Red flashing On...

Page 137: ...tures consist of 2 pcs Input 2 words and 2 pcs Output 2 words EDS configuration for PLC programmers is shown in Figure 14 5 and Figure 14 6 Figure 14 5 Configuration of module properties without EDS f...

Page 138: ...ength Description Input 2 words 1st Dword FT 112 D Panel Output to PLC Input Input 2 words 2nd Dword FT 112 D Panel Output to PLC Input Output 2 words 1st Dword PLC Output to FT 112 D Panel Input Outp...

Page 139: ...scription Off INIT Green OPERATIONAL Green blinking PRE OPERATIONAL Green single flash SAFE OPERATIONAL Red Fatal Event B ERR LED LED State Description Off No any error or no power Red blinking Invali...

Page 140: ...words ESI configuration for PLC programmers is shown in Figure 14 7 Figure 14 7 Configuration of module properties for Beckhoff Input Output Definition Description DI TxPDO Map SubIndex 001 1st Dword...

Page 141: ...Red Major fault Exception or FATAL event Red flickering CRC error temporary flickering Red flashing Station Number or Baud rate has changed since startup flashing In the case of red LED warning check...

Page 142: ...t FT 112 D Panel Output to PLC Input RWr2 RWr3 2nd Dword Input FT 112 D Panel Output to PLC Inpu Remote Input RX RX0 RX31 Not used Remote Register RWw RWw0 RWw1 1st Dword Output PLC Output to FT 112 D...

Page 143: ...lash NMT_CS_PRE_OPERATIONAL_1 Only asynchronous data Green double flash NMT_CS_PRE_OPERATIONAL_2 Asynchronous and synchronous data No PDO data b Green triple flash NMT_CS_READY_TO_OPERATE Ready to ope...

Page 144: ...ist of 2 pcs Input 2 words and 2 pcs Output 2 words XDD configuration for PLC programmers is shown in Figure 14 9 Figure 14 9 Configuration of module properties with XDD file Data Length Description 1...

Page 145: ...nters state EXCEPTION If NS RUN and AS ERR turn red this indicates a fatal event In the case of red LED warning check cabling configuration and station number Power off the instrument and reenergize t...

Page 146: ...T 112 D Panel Output to PLC Input RWr2 RWr3 2nd Dword Input FT 112 D Panel Output to PLC Input Remote Input RX RX0 RX31 Not used Remote Register RWw RWw0 RWw1 1st Dword Output PLC Output to FT 112 D P...

Page 147: ...2 In 1 Error codes of FT 112 D Panel Unit P Tare Centre of zero Gross Net SD Read command response Cmd Flg FT 112 D Panel Output to PLC Input 2nd Dword Bit Number 2nd Dword Description B31 B24 Digita...

Page 148: ...1 SetPoint 1 Low Only available for Threshold and Window feature Refer to sub block 36 page 61 to see the availabilities 10110 22 SetPoint 2 Low 10111 23 SetPoint 3 Low 11000 24 SetPoint 4 Low 11001 2...

Page 149: ...d input Description B31 B11 Not in use B10 0 No Error 1 The Calibration DIP switch is not On position Check the calibration DIP switch B9 0 No Error 1 Scale unstable Wait until scale become stable Che...

Page 150: ...mmand is activated 00001 1 Zero 00010 2 Tare 00011 3 Clear 00100 4 Print 00101 5 Adjust zero calibration Calibration 00110 6 Adjust span calibration 1 00111 7 Total Load Cell Capacity 1 eCal Coefficie...

Page 151: ...01111 15 B weighing Filling C weighing Classifying Peak hold SetPoint 1 Target Target Target Follow 10000 16 SetPoint 2 Coarse Low Low Mid Decr 10001 17 SetPoint 3 Fine High Low End Decr 10010 18 Set...

Page 152: ...om first to second unit 1 From second to first unit 00000110 6 R W Key lock 1 2 0 Enable 1 Disable 00000111 7 W Dynamic operation 1 0 Dynamic reset 1 Dynamic start 00001000 8 W Totalization operation...

Page 153: ...R W Stability Detection Range 1 2 0 0 3d 1 0 5d 2 1d 3 2d 4 3d 5 4d 6 Disable 01000110 70 R W Stability Time 1 2 Refer to par 517 page 64 01000111 71 R W Unit 1 2 0 g 1 kg 2 t 3 lb 4 No unit 5 N 6 kN...

Page 154: ...1 kg 2 t 3 lb 4 No unit 5 N 6 kN 7 kLb 01010110 01011111 86 95 Not Used 01100000 96 R W APPLICA 1 2 Refer to par 311 page 57 0 No 1 CHEC 2 CLAS 3 FILL 4 PEAK 01100001 97 R W LIMITS 1 2 Refer to par 31...

Page 155: ...s net or tare Zero Calibration procedure 1 Check the Bit 0 of Calibration Status it should be 1 set to start adjustment 2 Write Adjust Zero Calibration command and apply New CMD to start Zero calibrat...

Page 156: ...Input 2nd Dword Bit Number TxPDO 1 T_UL1 Description B63 B56 Digital Outputs Output bit status Active 1 B55 B48 Digital Inputs Input bit status Active 1 B47 B44 Error Codes of FT 112 D Panel Bin Dec D...

Page 157: ...mpty High Stop 10011 19 SetPoint 5 TareMa x Not used High Alarm 10100 20 Not used Empty Not used Empty Empty 10101 21 SetPoint 1 Low Only available for Threshold and Window feature Refer to sub block...

Page 158: ...e B15 Hold status 0 Passive 1 Active B14 Basic Peak status 0 Passive 1 Active B13 High resolution status 0 Passive 1 Active B12 Centre of zero 0 Weight is out of zero range 1 Weight is in zero range B...

Page 159: ...ng B8 0 No Error 1 Calibration load value entry Error Test weight is too small Increase the weight B7 0 No Error 1 Calibration Error Calibration loading is not enough Check test weight loading Check l...

Page 160: ...ions B63 B56 Set Reset digital outputs B55 B48 Expanded Commands List Refer to Table 16 3 B47 B43 Not in use B42 B38 Command List Bin Dec Commands 00000 0 None command is activated 00001 1 Zero 00010...

Page 161: ...Label number 01100 12 Quantity of M 01101 13 Grand Total 01110 14 Not used 01111 15 B weighing Filling C weighing Classifying Peak hold Set Point 1 Target Target Target Follow 10000 16 Set Point 2 Coa...

Page 162: ...6 R W Key lock 1 2 0 Enable 1 Disable 00000111 7 W Dynamic operation 1 0 Dynamic reset 1 Dynamic start 00001000 8 W Totalization operation 1 0 None 1 M key 2 Totalization Print 3 Totalization Cancel 0...

Page 163: ...5d 2 1d 3 2d 4 3d 5 4d 6 Disable 01000110 70 R W Stability Time 1 2 Refer to par 517 page 64 01000111 71 R W Unit 1 2 0 g 1 kg 2 t 3 lb 4 No unit 5 N 6 kN 7 kLb 01001000 72 R W Range 1 2 0 Single rang...

Page 164: ...5 N 6 kN 7 kLb 01010110 01011111 86 95 Not Used 01100000 96 R W APPLICA 1 2 Refer to par 311 page 57 0 No 1 CHEC 2 CLAS 3 FILL 4 PEAK 01100001 97 R W LIMITS 1 2 Refer to par 312 page 57 0 VAL 1 TOL 2...

Page 165: ...procedure 1 Check the Bit 0 of Calibration Status it should be 1 set to start adjustment 2 Write Adjust Zero Calibration command and apply New CMD to start Zero calibration 3 Check the Bit 1 of Calib...

Page 166: ...FT 112 D Panel Weighing Indicator Technical Manual Rev 1 0 0 May 2019 Page 165 of 170 17 SEALING OF APPROVED SCALE Sealing of Load cell connector Alibi SD card sealing Sealing of Calibration switch...

Page 167: ...he instrument reenergizes it after 30 seconds Check external load cell connection Check load cell connector in the instrument Change main board or second scale board E02 ADC ERROR ADC conversion error...

Page 168: ...mainboard E41 ALIBI FAULT Alibi SD card has not been supplied from FLINTEC Install Flintec Alibi SD card E42 NEW ALIBI Alibi memory serial number error The new alibi SD card is installed Format the al...

Page 169: ...from load cell Reenergize the indicator Check the DLC connection RS 485 Power supply Change load cell E84 SN NOT MATCH DLC yy 1 The address and S N of the load cell do not match Check the DLC and S N...

Page 170: ...FT 112 D Panel Weighing Indicator Technical Manual Rev 1 0 0 May 2019 Page 169 of 170 www flintec com...