Flomec EasyBatch, Instruction Manual

Page 1: ...EB11 EasyBatch Batch Controller Instruction Manual Version 12 21 ...

Page 2: ...urself familiar with the contents of all relevant product manuals prior to installation and commissioning If further assistance is required please consult the distributor from whom you purchased your device DISPOSAL WITHIN THE EUROPEAN UNION WEEE The WEEE Directive requires that this product be recycled when disposed of within the European Union The crossed out wheelie bin symbol shown in this man...

Page 3: ...4 1 Input Connections 12 4 1 1 Sine wave signal coil input 12 4 1 2 NPN Signal Input 13 4 1 3 Reed switch Signal Input 13 4 1 4 NAMUR Signal Input 14 4 2 Digital Outputs 14 4 2 1 NPN Transistor Outputs 14 5 Programming Parameters 15 5 1 Preset Menu 15 Explanation of SETUP menu 1 Preset 15 5 2 Overrun Menu 16 Explanation of SETUP menu 2 Overrun 16 5 3 Meter Menu 16 5 3 1 Signal Type 16 5 3 2 Explan...

Page 4: ... to relays to allow for the control of large valves and pumps Environments The Easybatch is designed to suit harsh indoor and outdoor industrial environments and conforms to EMC directives The instrument housing is made from UV resistant glass reinforced nylon GRN and is weatherproof to IP66 67 Nema Type 4 standards The Easybatch is suitable for use in temperatures ranging between 200C and 600C an...

Page 5: ...els or NONE Signal Input Options for signal input include Reed switch 120Hz NPN 6kHz PNP 6kHz coil 30mVpp and NAMUR 4kHz Sensor Power 8 2V regulated sensor supply terminal 4 is available when external DC power is applied 1 2V for coil pick up terminal 3 and 3V for low power pulse signals Max current out 63µA Battery Power AA 3 6V Lithium Battery Expected battery life under ideal conditions is 2 ye...

Page 6: ...r the preset value during programming to reset the total value gain access to SETUP level please read chapter 5 STOP key This key is used to STOP interrupt the batch process during the READY status to select total and accumulated total during programming to select the digit START STOP key Press both keys simultaneously to program and save the PRESET value or settings ...

Page 7: ...ncrease that value 3 set the new PRESET value by pressing START STOP quickly and simultaneously Fig 3 Example display information during programming preset value When data is altered but START STOP has not been pressed yet then the alteration can still be cancelled by waiting for 20 seconds the former value will be reinstated The PRESET value can be used time after time till a new value is program...

Page 8: ...nd of the batch process After batching following functions are available Display information Function MAIN SCREEN Actual and Preset value SCREEN 1 Total and reset Total SCREEN 2 Accumulated Total Display total and accumulated total A resettable Total and non resettable Accumulated Total are available Both Total value and Accumulated total can count up to 9 999 999 before rolling over to zero The u...

Page 9: ...ctrical entry Inserting a suitably sized screw driver or Allen key into the centre of the conduit entry plug and bend the plug back and forth until it breaks away from the enclosure Always use IP rated cable glands when fitting cable to the instrument If any electrical entries are opened using the method above and are later not used these must be sealed using a threaded conduit plug with an approp...

Page 10: ...e for diagram 3 5 Panel Mounting Mounting of the instrument in a panel requires a 106mm 2mm 4 10 4 25 round hole to be cut in the panel maximum panel thickness 6mm 1 4 The Panel Mount Seal Kit part no 1504003 must be used to maintain weather protection when panel mounted IP65 is possible with the seal kit used If the instrument is installed indoors the instrument may be panel mounted without the s...

Page 11: ...ar enclosure of the instrument should be mounted behind the panel as per diagram above to protect the electronics module from damage and provide separation from any conductive components inside the panel cabinet ...

Page 12: ...maximum cross section of each wire is 0 75mm2 Wire insulation should be stripped to a length of 6 5mm and conductors should be fitted to the terminals so that there is minimal exposed conductor Terminals can be tightened with a 2 5mm or 3 32 flat blade screw driver 4 1 Input Connections The EB11 can take a variety of common industrial inputs including coil NPN and reed A 8 2V DC power supply termi...

Page 13: ...upply terminal 4 can power the electronics on OM series flowmeter PCBs If the EB11 is ordered as the integral option for an OM series flowmeter it will come in this configuration 4 1 3 Reed switch Signal Input The EB11 is suitable for use with flowmeters which have a reed switch For non Flomec meters make sure the contact resistance of the reed switch is less than 10k Ohm ...

Page 14: ...istor Outputs The functionality of the digital outputs is to control a valve pump or other device Two passive transistor outputs are available that switch either simultaneously or sequentially depending on the valve programmed for preclose Maximum current of 300mA and maximum voltage of 30V Outputs can be connected to external relays to allow switching of high current voltage devices and AC device...

Page 15: ...termines the measurement unit for Preset and Accumulated Total The following can be selected L m3 kg LB GAL USGAL bbl no unit 1 2 DECIMALS The decimal point determines Preset and Accumulated Total the number of digits following the decimal point The following can be selected 0 0 1 0 02 0 003 1 3 K FACTOR With the Total K Factor the flowmeter pulse signals are converted to a total unit The Total K ...

Page 16: ...itched off before output 1 This switch moment is based on the remaining quantity before the end of batch If pre close is set to zero output 2 will switch simultaneously with output 1 5 3 Meter Menu 5 3 1 Signal Type The input type can be selected from the following coil reed switch NPN PNP or NAMUR The following table should be referenced when selecting the correct software setting for your flowme...

Page 17: ...serious breakdown or to assess the suitability of your model for upgrade considerations 4 2 SOFTWARE VERSION 4 3 SERIAL NO 4 4 PIN All SETUP values can be password protected This protection is disabled with value 0000 zero A 4 digit PIN can be programmed for example 1234 4 5 BL BACKLIGHT This submenu is used to switch the backlight on or off Due to a lack of sufficient power the backlight does not...

Page 18: ...0 000010 9999999 1 4 kf d K Factor Decimals 0 0 1 0 02 0 003 0 0004 0 00005 0 000006 2 OVERUN 2 1 time Time 0 99 sec 2 2 Preclose 0000 000 9999999 3 METER 3 1 sign Signal Coil Reed NPN PNP NAMUR 4 OTHERS 4 1 modl Model BASIC61 4 2 v no Software version nn nn nn 4 3 s no Serial number nnnnnnn 4 4 pin Pin code nnnn 4 5 bl Backlight on off ...

Page 19: ... Proper grounding of the Easybatch avoid ground loops Use screened wire for flowmeter signals and connect screen to the ground input terminal of the flowmeter input The password is unknown If the PIN cannot be retrieved there is only one possibility left call your supplier ALARM When the alarm flag starts to blink an internal alarm condition has occurred Press the STOP key several times to display...

Page 20: ... Housing Kit NPT Rear housing for meter mounted instrument NPT electrical entries Includes the required fasteners and seals for meter mounting 1502002 Field Mount Rear Housing Kit M20 Rear housing for field mounted instrument M20 electrical entries 1502003 Field Mount Rear Housing Kit NPT Rear housing for field mounted instrument NPT electrical entries 1502004 Fastener Kit All internal and externa...

Page 21: ...21 Notes ...

Page 22: ...22 Notes ...

Page 23: ...or industrial environments EN61000 6 3 2007 A1 2011 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments EN61326 1 2013 Electrical equipment for measurement control and laboratory use EMC requirements General requirements 2011 65 EU RoHS Directive Conformity is declared under the following standards EN50581 2012 Technica...

Page 24: ...36th St North Wichita KS USA 67220 3205 888 996 3837 www flomecmeters com North America For Technical Assistance warranty replacement or repair outside North or South America contact your Flomec Distributor or contact GPI Australia Trimec Industries Pty Ltd 12 7 11 Parraweena Road Caringbah NSW 2229 Australia 61 02 9540 4433 www flomec com au EB11 Instruction Manual 1314018 Rev 1221 ...