Flomec G2, Owner'S Manual

Page 1: ...1 Owner s Manual G2 Industrial Grade Turbine Housing Includes Aluminum and Stainless Steel Housings ANSI Flange Fittings and Tri Clover Flange Fittings 01 2021 920708 3 Rev K ...

Page 2: ...eir respective manu als Please reference those as neces sary TABLE OF CONTENTS General Information 2 Installation 4 Operation 6 Maintenance 6 Troubleshooting 8 Model Number Chart 9 Specifications 10 Aluminum 10 Stainless Steel 12 ANSI Flange Fittings 14 Tri Clover Flange Fittings 16 Illustrated Parts Drawings 18 Service 21 Agency Approvals Table 22 For best results take the time to fully acquaint ...

Page 3: ...e the rotor carefully Even small scratches or nicks can affect accuracy 10 When tightening the turbine use a wrench only on the wrench flats 11 For best results always verify ac curacy before use Product Description FLOMEC Industrial Meter Turbines are identified by the internal diameter of the inlet and outlet Model 05 1 2 inch Model 07 3 4 inch Model 10 1 inch Model 15 1 1 2 inch Model 20 2 inch...

Page 4: ...t becomes unreadable on the turbine All FLOMEC turbines are designed to measure flow in only one direction The direction is indicated by the arrow cast molded in the turbine Flow altering devices such as elbows valves and reducers can affect accu racy See Diagram 1 The following rec ommended guidelines are given to en hance accuracy and maximize perfor mance Distances given here are mini mum requi...

Page 5: ... direction of the flow 3 Tighten the turbine onto the fittings Use a wrench only on wrench flats Note If connecting to new male threads burrs and curls can ad versely affect accuracy Correct the problem prior to turbine in stallation Verify accuracy after connections are complete See Operation section ANSI Flange Connection Use a gasket between the meter flange and mating flange Determine the ma t...

Page 6: ... as neces sary Cleaning the Turbine During use the turbine should be kept full of liquid to ensure that drying does not occur inside the turbine If drying or caking should occur the rotor will stick or drag affecting accuracy To deter mine if the rotor is stuck or dragging gently blow air through the meter and listen for the quiet whir of the rotor Never blow compressed air through the meter It co...

Page 7: ... be required 3 Carefully remove the rotor Handle the rotor carefully Even small scratches or nicks can affect accuracy 4 Turn the turbine over and remove the other retaining ring Remove the other support 5 Clean as detailed below or discard as necessary 6 Replace one support and retaining ring Parts should drop easily into place with little or no force 7 Install the rotor Make sure the wide end of...

Page 8: ...y clogged with dried liquid Remove turbine Clean carefully Make sure rotor spins freely 4 Sealant wrapped around rotor Remove turbine Clear material from rotor Make sure rotor spins freely 5 Installed too close to fittings Install Correctly See Installation section 6 Improper connections to recording device Check all electrical connections Reference appropriate installation instructions 7 Accuracy...

Page 9: ... S07 5 50 18 9 190 1 in A10 S10 10 100 38 380 1 1 2 in A15 S15 20 200 76 760 2 in A20 S20 MODEL NUMBER CHART FLANGED HOUSINGS Normal Range GPM Water Normal Range LPM Water Inlet Outlet Size Stainless Steel ANSI Flange Model No Stainless Steel Tri Clover Model No 1 10 3 8 37 9 1 2 in S05T 2 20 7 6 75 7 3 4 in S07T 5 50 18 9 190 1 in S10F S10T 10 100 38 380 1 1 2 in S15F S15T 20 200 76 760 2 in S20F...

Page 10: ...h Size Inch 1 1 16 in 1 5 16 in 1 5 8 in 2 3 8 in 3 in Millimeter 27 mm 33 mm 41 mm 60 mm 75 mm Weight Pounds 0 9 lbs 0 9 lbs 1 0 lbs 2 1 lbs 3 4 lbs Kilograms 0 4 kg 0 4 kg 0 5 kg 1 0 kg 1 5 kg Computer electronics add 0 2 lbs 0 1kg to total weight 1 The meter can operate up to this flowrate without damage Continuous operation will severely degrade meter life and performance Performance Linear Ra...

Page 11: ... in 3 2 in Centimeters 4 6 cm 5 1 cm 5 6 cm 7 1 cm 8 2 cm B Width Inches 2 0 in 2 0 in 2 0 in 2 7 in 3 3 in Centimeters 5 1 cm 5 1 cm 5 1 cm 6 9 cm 8 4 cm C Length Inches 4 2 in 4 3 in 4 5 in 5 3 in 6 3 in Centimeters 10 7 cm 10 9 cm 11 4 cm 13 5 cm 16 0 cm Computer electronics add 0 7 in 1 8 cm to height of turbine ...

Page 12: ...n 1 5 16 in 1 5 8 in 2 3 8 in 3 in Millimeter 27 mm 33 mm 41 mm 60 mm 75 mm Weight Pounds 1 0 lbs 1 2 lbs 1 7 lbs 3 3 lbs 6 1 lbs Kilograms 0 5 kg 0 5 kg 0 8 kg 1 5 kg 2 8 kg Computer electronics add 0 2 lbs 0 1kg to total weight 1 The meter can operate up to this flowrate without damage Continuous operation will se verely degrade meter life and performance Performance Linear Range for 1 2 in 10 1...

Page 13: ...6 in 3 1 in Centimeters 3 6 cm 4 1 cm 4 8 cm 6 6 cm 7 9 cm B Width Inches 2 0 in 2 0 in 2 0 in 2 7 in 3 4 in Centimeters 5 1 cm 5 1 cm 5 1 cm 6 9 cm 8 6 cm C Length Inches 4 2 in 4 3 in 4 5 in 5 3 in 6 3 in Centimeters 10 7 cm 10 9 cm 11 4 cm 13 5 cm 16 0 cm Computer electronics add 0 7 in 1 8 cm to height of turbine ...

Page 14: ...n Weight Pounds 5 7 lbs 10 2 lbs 16 7 lbs Kilograms 2 6 kg 4 6 kg 7 6 kg Computer electronics add 0 2 lbs 0 1kg to total weight 1 The meter can operate up to this flowrate without damage Continuous operation will severely degrade meter life and performance Performance Linear Range for 1 in 10 1 1 5 of reading Linear Range for 1 1 2 in and 2 in 10 1 1 0 of reading Repeatability 0 1 Pressure Rating ...

Page 15: ...nsions Model Size S10F 1 in S15F 1 1 2 in S20F 2 in A Height Inches 6 75 in 8 00 in 9 50 in Centimeters 17 14 cm 20 32 cm 24 13 cm B Width Inches 4 25 in 5 00 in 6 00 in Centimeters 10 80 cm 12 71 cm 15 24 cm ...

Page 16: ...n 3 4 in 1 in 1 1 2 in 2 in Fitting Clamp Size 3 4 in 1 in 1 1 2 in 2 in 2 1 2 in Weight Pounds 1 1 lbs 1 6 lbs 2 1 lbs 3 9 lbs 5 7 lbs Kilograms 0 5 kg 0 7 kg 1 0 kg 1 8 kg 2 6 kg Computer electronics add 0 2 lbs 0 1kg to total weight 1 The meter can operate up to this flowrate without damage Continuous operation will severely degrade meter life and performance Performance Linear Range for 1 2 in...

Page 17: ...n 2 0 in 2 7 in 3 4 in Centimeters 5 1 cm 5 1 cm 5 1 cm 6 9 cm 8 6 cm C Length Inches 5 0 in 5 0 in 5 5 in 6 5 in 7 0 in Centimeters 12 71 cm 12 71 cm 13 97 cm 16 51 cm 17 78 cm D Outside Dia Ferrule Inches 75 in 1 00 in 1 50in 2 00 in 2 50 in Centimeters 1 90 cm 2 54 cm 3 81 cm 5 08 cm 6 35 cm Fitting Clamp Size 3 4 in 1 in 1 1 2 in 2 in 2 1 2 in Computer electronics add 0 7 in 1 8 cm to height o...

Page 18: ... rotor assembly support assembly retaining rings 1 125500 3 10 1 inch Rotor Support Replacement Kit includes rotor assembly support assembly retaining rings 1 125500 4 15 1 1 2 inch Rotor Support Replacement Kit includes rotor assembly support assembly retaining rings 1 125500 5 20 2 inch Rotor Support Replacement Kit includes rotor assembly support assembly retaining rings 1 2 904005 20 904005 20...

Page 19: ...asket Kit 2 Gaskets 1 in Neoprene 1 125504 01 Flange Gasket Kit 2 Gaskets 1 in FKM 1 125505 02 Flange Gasket Kit 2 Gaskets 1 1 2 in Neoprene 1 125504 02 Flange Gasket Kit 2 Gaskets 1 1 2 in FKM 1 125505 03 Flange Gasket Kit 2 Gaskets 2 in Neoprene 1 125504 03 Flange Gasket Kit 2 Gaskets 2 in FKM 1 ...

Page 20: ... 37 Gasket 1 1 2 inch Fluoroelastomer 2 901003 38 Gasket 2 inch Fluoroelastomer 2 901003 39 Gasket 2 1 2 inch Fluoroelastomer 2 901003 40 Gasket 3 4 inch Nitrile 2 901003 41 Gasket 1 inch Nitrile 2 901003 42 Gasket 1 1 2 inch Nitrile 2 901003 43 Gasket 2 inch Nitrile 2 901003 44 Gasket 2 1 2 inch Nitrile 2 2 906005 49 Clamp 3 4 inch 2 906005 50 Clamp 1 inch 2 906005 50 Clamp 1 1 2 inch 2 906005 51...

Page 21: ...ther ev idence of purchase date Returning Parts Please contact the factory before re turning any parts It may be possible to diagnose the trouble and identify needed parts in a telephone call GPI can also inform you of any special han dling requirements you will need to fol low covering the transportation and handling of equipment which has been used to transfer hazardous or flamma ble liquids Do ...

Page 22: ...puter Electronics Vertical Mount Note When a component with Approval Agency ratings is mated to another component with the same Approval Agency ratings the combination may gain environmental approvals When one of the components has lessor or no Approval Agency ratings the re sultant combination assumes the ratings of the lessor rated component If one component has no ratings the resultant combinat...

Page 23: ...23 NOTES ...

Page 24: ...manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 316 686 7361 or 888 996 3837 Or by mail at Great Plains Industries Inc 5252 E 36th St North Wichita KS USA 67220 3205 If you are outside North or South America contact Great Plains Industries Australia 1 16 Atkinson Road Taren Point NSW 2229 Sydney Australia The company shall ...