DMX/DMXD/DMXH/DMXDH USER
DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS
INSTRUCTIONS ENGLISH
ENGLISH 71569282
71569282 -
- 10/09
10/09
Page 2 of 60
Page 2 of 60
CONTENTS
CONTENTS
PAGE
PAGE
PAGE
PAGE
1
1
INTRODUCTION
INTRODUCTION AND SAFETY ...................... 3
AND SAFETY ...................... 3
1.1
1.1
General
General ................
..................................
....................................
.....................
... 3
3
1.2
1.2
CE marking
CE marking and approvals ......................... 3
and approvals ......................... 3
1.3
1.3
Disclaimer
Disclaimer ...............
.................................
.................................... 3
.................. 3
1.4
1.4
Copyright .................................................... 3
Copyright .................................................... 3
1.5
1.5
Duty conditions ............................
Duty conditions ........................................... 3
............... 3
1.6
1.6
Safety.......................................................... 4
Safety.......................................................... 4
1.7
1.7
Warning labels ................................
Warning labels ............................................ 7
............ 7
1.8
1.8
Specific machine perf
Specific machine perf ormance ................... 8
ormance ................... 8
1.9
1.9
Noise level ................................
Noise level .................................................. 8
.................. 8
2
2
TRANSPORT
TRANSPORT AND STORAGE
AND STORAGE ..................
......................
.... 10
10
2.1
2.1
Consignment
Consignment receipt and
receipt and unpacking
unpacking ........ 10
........ 10
2.2
2.2
Handling ................................................... 10
Handling ................................................... 10
2.3
2.3
Lifting ........................................................ 10
Lifting ........................................................ 10
2.4
2.4
Extended storage ..................................... 11
Extended storage ..................................... 11
2.5
2.5
Recycling and end
Recycling and end of product
of product life .............
life ............. 14
14
3
3
PUMP DESCRIPT
PUMP DESCRIPTION
ION .................
...................................
...................
. 15
15
3.1
3.1
Configurations .......................................... 15
Configurations .......................................... 15
3.2
3.2
Name nomenclature .................
Name nomenclature ................................. 15
................ 15
3.3
3.3
Design of major parts ............................... 15
Design of major parts ............................... 15
3.4
3.4
Performance
Performance and operating
and operating limits
limits ............. 16
............. 16
4
4
INSTALLA
INSTALLATION ...............
TION .................................
............................... 17
............. 17
4.1
4.1
Location .................................................... 17
Location .................................................... 17
4.2
4.2
Foundation
Foundation .................
...................................
............................... 17
............. 17
4.3
4.3
Grouting
Grouting ...............
.................................
....................................
...................
. 18
18
4.4
4.4
Initial
Initial alignment
alignment ................
..................................
.........................
....... 20
20
4.5
4.5
Piping
Piping ................
..................................
....................................
......................
.... 24
24
4.6
4.6
Electrical
Electrical connections
connections ..................
............................... 26
............. 26
4.7
4.7
Final shaft
Final shaft alignment check ...................... 27
alignment check ...................... 27
4.8
4.8
Protection system
Protection systems
s ................
..................................
...................
. 27
27
5
5
COMMISSIONING, START-UP, OPERATION
COMMISSIONING, START-UP, OPERATION
AND SHUTDO
AND SHUTDOWN
WN .................
...................................
.........................
....... 28
28
5.1
5.1
Precommissioning
Precommissioning procedure
procedure ..................
...................
. 28
28
5.2
5.2
Pump
Pump lubricants
lubricants ..................
....................................
......................
.... 29
29
5.3
5.3
Impeller wearring
Impeller wearring clearance .....................
clearance ..................... 31
31
5.4
5.4
Direction of rotation .................................. 31
Direction of rotation .................................. 31
5.5
5.5
Guarding................................................... 31
Guarding................................................... 31
5.6
5.6
Priming and auxiliary supplies.................. 31
Priming and auxiliary supplies.................. 31
5.7
5.7
Starting the pump
Starting the pump .................
...................................
.................... 31
.. 31
5.8
5.8
Running or
Running or operation
operation ...............
................................ 31
................. 31
5.9
5.9
Stopping and sh
Stopping and shutdown
utdown .................
............................ 32
........... 32
5.10
5.10 Hydraulic, mechanical and electrical duty 32
Hydraulic, mechanical and electrical duty 32
6
6
MAINTENANCE ............................................. 34
MAINTENANCE ............................................. 34
6.1
6.1
Maintenance schedule ............................. 34
Maintenance schedule ............................. 34
6.2
6.2
Spa
Spare parts ..............................
re parts ............................................... 35
................. 35
6.3
6.3
Recommended spares and consumable
Recommended spares and consumable
items ......................................................... 35
items ......................................................... 35
6.4
6.4
T
Tools required
ools required ..................
...................................
......................... 35
........ 35
6.5
6.5
Fastener torques ...................................... 35
Fastener torques ...................................... 35
6.6
6.6
Disassembly ............................................. 36
Disassembly ............................................. 36
6.7
6.7
Examination of parts................................. 39
Examination of parts................................. 39
6.8
6.8
Assembly of
Assembly of pump and seal ..................... 40
pump and seal ..................... 40
7
7
FAULTS; CAUSES AND REMEDIES ........... 47
FAULTS; CAUSES AND REMEDIES ........... 47
8
8
PARTS LIST
PARTS LIST AND DRAWINGS
AND DRAWINGS ................
..................... 49
..... 49
9
9
CERTIFICATION
CERTIFICATION ................
.................................
............................ 55
........... 55
10
10
OTHER RELEVANT DOCUMENTATION AND
OTHER RELEVANT DOCUMENTATION AND
MANUALS
MANUALS .................
..................................
...................................
.................... 55
.. 55
10.1
10.1 Supplementary user
Supplementary user instruction m
instruction m anuals
anuals . 55
. 55
10.2
10.2 Change notes ........................................... 55
Change notes ........................................... 55
10.3
10.3 Additional sources of
Additional sources of information
information ............. 55
............. 55
10.4
10.4 Customer Data
Customer Data Sheet
Sheet .................
............................... 56
.............. 56
