Flowserve Limitorque MX Device Net Field Unit, User Instructions

Page 1: ...Experience In Motion USER INSTRUCTIONS Installation Operation Maintenance Limitorque MX DeviceNet Field Unit FCD LMENIM2328 00 11 05 ...

Page 2: ...tomer use ONLY No other uses are authorized without written permission from Limitorque Limitorque reserves the right to make changes without notice to this document and the products it describes Limitorque shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this document The c...

Page 3: ... 13 3 2 Installation Verification 16 3 2 1 Network Cabling Installation Verification 16 3 2 2 DNFU Installation Verification 17 4 Object Model Diagram 17 4 1 Assembly Objects 18 4 2 Output Assembly Instances 18 4 2 1 DI_Position_and_Bus_Mode_Chan 22 4 2 2 DI_Position_Chan 22 4 2 3 DI_Actuator_Faults_1_Chan 22 4 2 4 DI_Actuator_Faults_2_Chan 23 4 2 5 DI_Actuator_Alarms_Chan 23 4 2 6 DI_Disc_User_In...

Page 4: ...onfiguration Confirmation 32 4 6 1 Checking Connections 32 4 6 2 View Settings 32 5 View DeviceNet Status 33 5 1 Checking the Normal Display 34 5 2 EDS File 35 6 Associated Documents 35 7 Troubleshooting 35 7 1 Workmanship 36 8 How to Order Parts 37 9 Regulatory Information 37 10 Wiring Diagram 38 ...

Page 5: ... s having been DeviceNet Conformance Tested at ODVA authorized Test Service Provider and having received a passing result from ODVA at the Composite Test Revision Level specified below this Declaration of Conformity authorizes the Vendor to use the DeviceNet Certification Marks in conjunction with the specific DeviceNet Compliant Product s described below for so long as the Vendor s Terms of Usage...

Page 6: ...ata is stored in non volatile memory and can be read and write Data is stored during Power Off For DeviceNet Limitorque Interface this storage area is EEPROM V RO Volatile Read Only Data is stored in volatile memory and can only be read e g Status Data is lost during Power Off For DeviceNet Limitorque Interface this storage area is RAM V RW Volatile Read Write Data is stored in volatile memory and...

Page 7: ...DNFU Section 1 Introduction Details user safety and knowledge requirements system capabilities and features Section 2 System Components Focuses on the description of the DeviceNet system hardware and software components Section 3 Installation and Configuration Provides details for installing and configuring a DNFU Section 4 Object Model Diagram Provides a list of inputs and outputs supported throu...

Page 8: ...ngle network and is based upon CAN Controller Area Network a broadcast protocol developed for the automotive industry DeviceNet protocol is defined as an open network standard and Limitorque s device is certified for use by the ODVA Open Device Standard Association DeviceNet is usually PLC input controlled and the Limitorque MX electronic actuator is well suited for this communi cation system A ty...

Page 9: ...to DNFU requirements Group 2 Server UCMM capable device Predefined Master Slave Connection Set supporting Explicit Connection Polled I O Connection Bit Strobed I O Connection Change of State Cyclic I O Connection Full support of fragmentation protocol Device Heartbeat Message Device Shutdown Message Offline Connection Set Galvanical Isolation The isolation voltage for the DNFU is up to 1 500 VRMS ...

Page 10: ...Spare Parts Manual Failure to comply with recommended procedures will void the warranty For longer term storage contact Limitorque for procedures and recommendations Figure 2 1 MX 05 Actuator 2 1 2 3 7 8 4 5 11 12 10 6 9 Table 2 1 MX 05 Actuator 1 Handwheel 2 Declutch Lever 3 Oil Fills dotted arrow depicts fill on declutch side 4 Controls Compartment field unit location 5 LCD Display 6 Control Kno...

Page 11: ...ls compartment This unit permits the actuator to be controlled by a host controller typically a PLC via the DeviceNet network The DNFU includes two high level surge protected and isolated network communication channels configurable digital I O and configuration via LCD screen The following commands and information may be transmitted over the DeviceNet network OPEN STOP and CLOSE commands ESD and M...

Page 12: ...may be passed along the hi way from a suitable power source Two conductors are used for the CAN bus signals CAN_H and CAN_L which are usually smaller in diameter Limitorque recommends Belden cable for connecting to a DeviceNet network The specifications for thick and thin cable per site requirements are as follows Table 2 2 Belden Cable Specifications Belden Part No AWG Stranding dia Inches Nom DC...

Page 13: ...cable and label all wires See Section 3 1 2 Network Cable Preparation 4 Install power and control wires in separate conduits Shielding is not sufficient to prevent induction of stray voltages onto signal leads from the power lines 5 Install and verify earth grounds NOTE Limitorque defines an effective local earth ground as a low impedance less than 5 ohms path to A ground electrode placed in close...

Page 14: ...amage may not be apparent and failure can occur later without warning NOTE Excess cable should be cut not coiled or looped to prevent noise induction into the network and to reduce signal loss through unnecessarily long cable runs Cable Preparation 1 Remove two to three inches 5 to 8 cm of the outer plastic jacket 2 Separate the cable parts Unbraid the shield and peel back the foil shield to the s...

Page 15: ...r should not be shorted to the cable shield drain wire Cable armor may not be at ground potential and could be subject to lightning surges The shield drain wire should only be grounded at one end of each cable segment the section between adjacent actuators between the host system and an actuator to avoid ground loop problems The ground earth connection should be at true ground potential and effect...

Page 16: ...r from each object to be sent or received over a single connection Assembly Objects can be used to bind input data or output data The terms input and output are defined from the networks point of view An input will produce data on the network and an output will consume data from the network The terms input and output are defined from the networks point of view An input is a signal produced at the ...

Page 17: ... User and Faults only 11 109 Input Input 5 Faults and Alarms only 6 4 2 Output Assembly Instances Table 4 2 Output Assembly Instance 100 Assembly Object Instance ID Data Component Name Class Instance ID Attribute ID Name ID Name Data Type 100 Output 1 100 Channel Interface 1 20 Ctrl_Status_Chan BYTE 100 Channel Interface 1 1 AO_Ctrl_Valve_ Flow_Chan INT 100 Channel Interface 1 9 DO_Position_Chan B...

Page 18: ...nel Interface 1 18 DO_Move_ Test_Chan BOOL Table 4 5 Output Assembly Instance 103 Assembly Object Instance ID Data Component Name Class Instance ID Attribute ID Name ID Name Data Type 103 Output 4 100 Channel Interface 1 20 Ctrl_Status_Chan BYTE 100 Channel Interface 1 1 AO_Ctrl_Valve_ Flow_Chan INT Table 4 6 Assembly Object Instance ID Data Component Name Class Instance ID Attribute ID Name ID Na...

Page 19: ...2 AI_Position_Chan INT 100 Channel Interface 1 7 DI_Disc_User_ Input_Chan BYTE 100 Channel Interface 1 8 DI_Read_Disc_ Output_Chan BYTE 100 Channel Interface 1 13 AI_Analog_ Input_2_Chan INT 100 Channel Interface 1 14 AI_Analog_ Input_2_Chan INT 100 Channel Interface 1 16 DI_Alarms_2_ Chan BYTE 100 Channel Interface 1 15 AI_Torque_Chan INT Table 4 8 Assembly Object Instance ID Data Component Name ...

Page 20: ...rface 1 17 DI_Actuator_ Faults_3_Chan BYTE 100 Channel Interface 1 4 DI_Actuator_ Faults_1_Chan BYTE 100 Channel Interface 1 6 DI_Actuator_ Alarms_Chan BYTE 100 Channel Interface 1 2 DI_Pos_And_ Bus_Mode_Chan BYTE 100 Channel Interface 1 12 AI_Position_Chan INT 100 Channel Interface 1 7 DI_Disc_User_ Input_Chan BYTE 100 Channel Interface 1 13 AI_Analog_ Input_2_Chan INT 100 Channel Interface 1 15 ...

Page 21: ...op Opened 0x82 Stop Closed 0x84 Stop Opening 0x88 Stop Closing 0x90 Stop Stop 4 2 2 DI_Position_Chan Table 4 13 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Reserved Reserved Stop Closing Opening Closed Opened Table 4 14 Possible values of DI_Position_Chan Value Definition 0x01 Opened 0x02 Closed 0x04 Opening 0x08 Closing 0x10 Stop 4 2 3 DI_Actuator_Faults_1_Chan Table 4 15 Bit 7 Bit 6...

Page 22: ... Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Reserved Close Torque Switch Fault Open Torque Switch Fault Manual Moved Valve Jammed Phase Error Thermal Overload Table 4 18 Possible values of DI_Actuator_Faults_2_Chan Value Definition 0x01 Thermal Overload 0x02 Phase Error 0x04 Valve Jammed 0x08 Manual Moved 0x10 Open Torque Switch Fault 0x20 Close Torque Switch Fault 0x03 Thermal Overload Phase Er...

Page 23: ...crete Input 1 4 2 7 DI_Read_Disc_Output_Chan Table 4 22 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Relay Discrete Output 7 Relay Discrete Output6 Relay Discrete Output 5 Relay Discrete Output 4 Relay Discrete Output 3 Relay Discrete Output 2 Relay Discrete Output 1 4 2 8 DO_Position_Chan Table 4 23 Value Definition 0x00 Stop 0x01 Open 0x02 Close 0x03 0xFF Reserved 4 2 9 DO_ESD_Chan R...

Page 24: ... AS 2 User Output AS 1 4 2 11 DI_Actuator_Faults_3_Chan Available with Revision 1 to DeviceNet board Table 4 27 Bit 7 Bit 4 Bit 6 Bit 5 Bit 4 Bit 3 Reserved Reserved Interboard Power failure Interboard Communications Failure Reserved 4 2 12 Ctrl_Status_Chan Outputs are not used by the device unless the corresponding bit from the table below is enabled Table 4 28 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...

Page 25: ...BYTE Discrete input from user Section 4 2 6 8 RO DI_Read_Disc_ Output_Chan BYTE Monitor state of relay Discrete outputs Section 4 2 7 9 RW DO_Position_ Chan BYTE Command Stop Open Close Section 4 2 8 10 RO DO_ESD_ Chan BOOL Command Emergency ShutDown Section 4 2 9 11 RW DO_Relay_ Chan BYTE Command Energize relays Section 4 2 10 12 RO AI_Position_ Chan INT Current valve position Range 0 1000 13 RO ...

Page 26: ...t goes above the defined percent of span the position goes to the limit position OPEN Range 0 1000 Default 0 3 RO Scaled_values_0 WORD APT ATT scaling information See Table 4 33 4 RO Scaled_values_1 WORD APT Modbus Register 3 Engineering Use 5 RO Scaled_values_2 WORD ATT Modbus Register 4 Engineering Use 6 RO TP_Status_0 UINT Reserved Engineering Use 7 RO TP_Status_1 UINT Start_Position Engineerin...

Page 27: ...us_14 UINT MB_TQ_Close_ Peak_Ref Engineering Use 31 RW Travel_Limit_Low UINT Lower limit of the valve position in percent of travel span Range 0 1000 Default 0 32 RW Travel_Limit_Up UINT Upper limit of the valve position in percent of travel span Range 0 1000 Default 0 33 RW Valve_Maint_ Date SHORT STRING Date of last valve maintenance String length is limited to 16 char Default 0 empty 34 RW Valv...

Page 28: ...osition 50 Get Set NV RW Comm_Loss_ Position UINT Position to take upon a communica tion loss Range 0 1000 Default 0 51 Get Set NV RW Comm_Loss_ Timeout UINT Time to wait after detection of communication loss until actuator action is taken Range 0 4095 Default 255 52 Get Set NV RW Deadband UINT Deadband percentage to use when positioning Range 0 1000 Default 2 53 Get Set NV RW Proportional_ Band U...

Page 29: ...Major Revision USINT Major Revision of DeviceNet Limitorque Interface Minor Revision USINT Minor Revision of DeviceNet Limitorque Interface 5 Get V RO Status WORD Summary status of device Note 4 6 Get NV RW Serial Number UDINT Serial number of device Note 5 7 Get NV RW Product Name SHORT_ STRING Human readable identification Flowserve MX Note 6 8 Get V RO State USINT Present state of the device as...

Page 30: ...esents the current status of the device Important here are the bits 8 to 11 which make faults visible to the user Note 5 The Serial Number is used in conjunction with the Vendor ID to form a unique identifier for each device Flowserve is responsible for guaranteeing the uniqueness of the serial number across all of its devices The SMT Main Board will initialize the DeviceNet Limitorque Interface w...

Page 31: ...nsmit Queue Overrun CAN Controller Overrun 4 4 3 DeviceNet Object Instance Attributes Table 4 37 DeviceNet Object Instance Attributes Attribute ID Access Rule Name Data Type Description of Attribute Semantics of Value 1 Get Set NV RW MAC ID USINT Node Address Range 0 63 see also Chapter 5 2 1 2 Get Set NV RW Baud Rate USINT Baud Rate Range 0 2 3 Get Set V RW BOI BOOL Bus Off Interrupt 4 Get Set V ...

Page 32: ... in the Channel Interface Object Instance Attribute 7 DI_Disc_User_Input_Chan and Attribute 8 DI_Read_ Disc_Output_Chan see Chapter 3 2 1 2 Table 4 38 Discrete Input Point Object Instance ID Channel Interface Object Source 1 Instance Attribute 7 Bit 0 DI_Disc_User_Input_Chan Discrete Input 1 2 Instance Attribute 7 Bit 1 DI_Disc_User_Input_Chan Discrete Input 2 3 Instance Attribute 7 Bit 2 DI_Disc_...

Page 33: ...to provide an interface to a subset of the analog inputs of the MX The implementation of this object follows the guidelines of 1 Chapter 5 11 The Analog Input Point Object is implemented with 2 instances described in Table 3 1 33 so that each of the selected analog inputs of the MX is connected to one instance The purpose of this object is to have a SINGLE access to the generic analog inputs of th...

Page 34: ...Net Limitorque Interface Table 4 42 shows the format of the data field of the Device Heartbeat Message Table 4 42 Format of the Device Heartbeat Message Byte Set 7 6 5 4 3 2 1 0 0 DeviceNet Protocol Specific 1 2 Identity Object Instance ID 1 3 4 Device Stats 3 5 Reserved 0 EV 0 SF UF 0 DF 6 0 because the Configuration Consistency Value Attribute 8 of the Identity Object Instance is not supported b...

Page 35: ...sage are reserved for the Shutdown Code Then vendor specific range of this code is 200 2FF Table 4 44 lists all Shutdown Codes of the DeviceNet Limitorque Interface Table 4 44 Device Shutdown Codes Class ID Instance ID Shutdown Code Causes of Shutdown 1 1 4 Remote Reset Reset service of the identity Object 3 1 4 Remote reset Setting of the MAC ID via Attribute 1 of the DeviceNet Object 0 0 5 Inter...

Page 36: ...vice may need replacing SELF TESTING The device is in self test mode VIEW NETWORK STATUS Answer YES to determine status of DN network NOT ON LINE Device is not on line YES NO CHANGE DEVICENET ON YES NO STATUS OFF OK CLOSE OPEN STOP POSITION YES NO ESD ACTION IGNORE OK CLOSE OPEN STOP POSITION YES NO COMM LOSS ACTION NONE OK 0 4095 YES NO COMM LOSS DELAY 60 SEC OK 0 100 YES NO MOVE TO XXX OPEN 0 10...

Page 37: ...rror that has rendered it incapable of communicating on the network Duplicate MAC ID or Bus off ID COM FLT REQ A specific Communication Faulted device The device has detected a Network Access error and is in the Communication Faulted state The device has subsequently received and accepted an Identify Communication Faulted Request Long Protocol message 5 1 Checking the Normal Display Place the sele...

Page 38: ...t 88 Read Write Connection Object Bit Strobe Instance Attribute Bit Strobe I O Input 89 Read Write Connection Object COS Cyclic Instance Attribute COS Cyclic I O Input 6 Associated Documents Quick Start Up Instructions Limitorque MX Actuators Limitorque Bulletin LMAIM1310 2310 MX Installation and Operation Manual Limitorque Bulletin LMAIM1306 2306 Protection Control and Monitoring Features of MX E...

Page 39: ...eplace fuses only with specified parts for continued safe operation Have qualified personnel verify all wiring and connections against vendor drawings prior to energizing the equipment Incorrect wiring and or connections can result in equipment damage CAUTION There is potential to cause electrostatic damage to electronic components Before handling electronic components ensure that you are discharg...

Page 40: ...iding movements over any surface at any time 8 How to Order Parts To order parts or obtain further information about your Limitorque DeviceNet field unit contact your local Limitorque distributor sales office or Flowserve Corporation Flow Control Division Limitorque Actuation Systems 5114 Woodall Road P O Box 11318 Lynchburg VA 24506 1318 Phone 434 528 4400 Fax 434 845 9736 To find the Limitorque ...

Page 41: ...E REMOTE SELECTED INDICATION DEFAULT INPUT CONFIGURATION INPUT 0 ESD INPUT 1 OPEN INHIBIT INPUT 2 CLOSE INHIBIT SEE INSTALLATION AND OPERATION MANUAL FOR CONFIGURATION PROCEDURES DEVICENET BOARD REVERSING CONTACTOR CLOSE STOP OPEN DIG COM 1 Ve 0V AC 110V AC 24V DC Ve 0V DC 24V DC Ve 0V DC 5 6 7 9 8 51 10 12 11 14 13 37 38 L1 L2 L3 FS1 FS2 FS3 LIMIGARD POSITION SENSOR 1 2 3 4 31 32 42 43 AS1 AS2 AS...

Page 42: ...Limitorque MX DeviceNet Field Unit FCD LMENIM2328 00 11 05 42 ...

Page 43: ...43 Limitorque MX DeviceNet Field Unit FCD LMENIM2328 00 11 05 flowserve com ...

Page 44: ...ed with the product and train its employees and contractors in the safe use of Flowserve products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing con...