background image

 

24 

 

If adjustme
nut on the 
wrench.  T
the set scr
Allen wren

8. Once the r

retaining n
supply to t
reconnect 
barbed fitt

9. Install the 

screws thr
and tighten
over tighte

10. Reinstall a

 

8.4 Spoo

The spool valv
actuator while 
position of the 

 
Replacing the

To replace the
proceed as out

 Phillips 

sc

 
1. Make sure
 
2. Disconnec
 
3. Remove th

and sliding
is clear of 
sheet meta
assembly. 

 

WARN

module
caution
Do not
spool. 
are ext
on the 

 

4. Remove th

Phillips-he
the spool. 

 
5. Carefully r

connecting

 
6. Verify that

the machin
is to be pla

 
7. Carefully s

driver mod

ent is needed, 

top of the regu

Then adjust the

rew on the top 

nch. 

regulator press

nut on the top o

the positioner, 

the flexible tub

ing on the side

plastic board c

rough the plast

n evenly, using

en.  (See figure

all covers. 

ol Valve 

ve routes the su

venting the opp

spool valve is c

e Spool Valve

 spool valve, re

tlined below.  T

crewdriver 

e the valve is by

ct the power an

he spool valve 

g the cover ass

the slot.  It is n

al cap, hydroph

 (Figure 14.) 

NING:

 The spoo

e assembly) is 

n when handlin

 handle the spo
 The tolerance

tremely tight.  C

spool may cau

he spool valve 

ead screws and

 (Figure 12.) 

remove spool b

g clip.  Excessi

the three O-rin

ned platform w

aced.  (Figure 2

slide the spool 

dule assembly. 

loosen the set 

ulator using the

e regulator pres

of the regulato

sure is set, tigh
of the regulator

remove the ba

bing from the re

e of the driver m

cover.  Insert th

ic cover into th

g a Phillips scre

e 15.) 

pply air to one s

posite side.  (Se
controlled by the

fer to figures 12
he following too

ypassed or in a

nd air supply to 

cover by remo

sembly backwa

not necessary t

hobic filter, or O

ol (extending fr

easily damage

ng spool and sp

ool by the mac

s between the 

Contamination 

use the spool to

block by remov

d carefully slidin

by sliding end o

ve force may b

ngs are in the c

where the new s

24.) 

into the connec

Use

screw retainin

3

/

8

 in. open-en

ssure by turning

or with the 

3

/

32

 in

ten the set scre

r, remove the a

rbed tee, and 

egulator to the 

module 

he three retainin

e threaded bos

ewdriver.  Do n

side of the 

ee figure 1.)  The

e driver module

2, 14 and 25 and
ols are required:

a safe condition

the unit. 

oving the screw

ards until the ta

o remove the 

O-ring from this

rom the driver 

ed.  Use extrem

pool valve bloc

chined portions 

block and spo

in the block or

o hang. 

ving the two 

ng the block off

of spool out of 
bend the spool.

counterbores o

spool valve blo

cting clip of the

er instructions –

nd 

n. 

ew 

ir 

ng 

ss 

not 

n. 

me 

k.  

of 

ol 

r

on 

ck 

8. Car

mac
(Fig
unti
hole

 
9. Inst

a Ph

 
10. Slid

valv
Inst
(See

 
11. Rec

perf

 
 

8.5 

The spo
elemen
chambe
pressur
 

Replac

To repla
12 and 
tools ar

 Ph

 
1. Rem

slidi
clea
rem
with

 
2. Rem

elem

 
3. Rem

out 

 
4. Inst

sho

 

Figure 

– Digital Positio

refully slide the

chined surface 

gure 12.)  Slide

l the two retain

es in the base.

tall two spool va

hillips screwdri

de the spool va

ve until the tang

tall the spool va

e figure 12.) 

connect power 

form a stroke c

Spool Valv

ool valve cover

nt in a two-piece

er from dirt and
re vent for exha

cing Filter in S

ace the filter in

17 and procee

re required: 

illips screwdriv

move the spool

ing the cover a

ar of the slot.  T

moved and clea

h compressed a

move the O-ring

ment and set a

move the molde

of the chambe

tall O-ring into b

wn in figure 17

17: Spool Valv

oner 3200MD  

e block over the

of the housing

e the block towa

ning holes line 

alve screws an

iver.  (See figu

alve cover asse

g engages into

alve cover scre

and air supply

calibration. 

ve Cover 

r incorporates a

e cover.  This p

d moisture and 

aust air from th

Spool Valve Co

n the spool valv

ed as outlined b

ver 

l cover by remo

assembly backw

The sheet meta

ned with a bru

air.  (Figure 12

g from around 

aside.  (Figure 1

ed filter elemen

er cover vent pi

base of chamb

7. 

ve Cover Assem

LGENIM0059-

 

flowse

e spool, using t
g base as a reg

ard the driver m

up with the thre

nd tighten secu

re 13.) 

embly over the 
o the housing s

ew and tighten 

y to the position

a coalescing fil

protects the sp

 provides a low

he spool valve.

over 

ve cover, refer 

below.  The fol

oving the screw
wards until the 

al cover may be

sh or by blowin

.) 

the hydrophob

17.) 

nt by pulling it s

ece. 

ber cover vent p

mbly 

 

-04  09/11   

erve.com

 

the 

gister.  
module 

eaded 

urely with 

spool 

lot.  

securely.  

ner and 

lter 

pool valve 

w back 

 

to figures 
lowing 

w and 

tab is 

ng out 

bic filter 

straight 

piece as 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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