background image

 

30 

 

10 Req

This section p
responsibilitie
(SIL 2) per IEC
 
 

10.1 Fail S

The fail safe s

 Fail 

Safe 

full stroke
Output (P

 Fail 

Safe 

95 % of fu
pressure 

 Note 

that 

positioner
dependin
the valve 
applicatio

 
 

10.2 Safet

The Logix 320
the following c

 Loss 

of 

su

 Fail 

Safe 

S

 Removal 

o

 Fail 

Safe 

S

 Disconnec

 Fail 

Safe 

S

 
The Logix 320
following safet

 Analog 

inp

 Analog 

ou

 Pilot 

Relay

 Position 

D

 Pilot 

Relay

 
For a detailed
7.10, 

Logix 32

 
 

uirements

provides inform

s in order to m

C 61508 Parts 

Safe State 

state for the Log

State 1: the sp

e such that Out

Port) 2 is open t

State 2: the sp

ull stroke such 

and Output (Po

these represe

r.  The valve fa

g on spring co

fail-safe state 

on. 

ty Function 

00MD positione

conditions: 

pply pressure (

State 1. 

of analog input 

State 1. 

ction of feedbac

State 1 or 2 (co

00MD positione

ty related cond

put less than ap

tput power less

y Response Ala

eviation Alarm

y Position Limit

 description of 

200MD Status C

s for Safet

ation and addit
eet Safety Inte

1-3. 

gix 3200MD po

pool valve is at 

tput (Port) 1 is v

to supply press

pool valve is at 

that Output (P

ort) 2 is open to

nt the fail safe 

ail safe state ma

nfiguration and

is appropriate 

er moves to fail

less than appro

power (less th

ck arm mechan

onfiguration dep

er detects and 

ditions: 

pproximately 2

s than approxim

arm (user adjus

 (user adjustab

t Alarm. 

these alarms, 

Conditions

Use

ty Integrity

tional user 

egrity Level 2 

ositioner: 

less than 5 % 

venting and 

sure. 

greater than 

ort) 1 is supply

o venting. 

state of the 

ay be different 

d tubing.  Ensu

for your 

l-safe state upo

oximately 7 psi)

an 4.0 mA). 

nism. 

pendent). 

annunciates th

.0 mA. 

mately 12.5 V.

stable settings

ble settings). 

see section 

er instructions –

of 

re 

on 

). 

he 

). 

10.3 

A typica
state du
or a sud
respons
subzero
 
A typica
state du
respons
than 8 i
 
A typica
state du
or a sud
Howeve
size, str
tubing s
position
moving
capacity
ensure 
 

*  Tests

temp
quart
close

 

10.4 

T

The Flo
below w
Analog
as the c

 Ana

 Ana

 Dete

  P

s

  P

  P

 
Upon d
at less t
long as
 
Should 
will con
 
The set
Position
occurre
alarm. 
level.  T
8 secon
 

– Digital Positio

Fail Safe S

al response tim
ue to a comple

dden command
se time may be

o (F) temperatu

al response tim
ue to linkage p

se time may be
in.) 

al response tim
ue to a comple

dden command
er, the respons

roke length, sta

size, supply pre

ner air flow cap

g to a fail-safe p

ty.)  Test the fin

it meets your r

s were with a 2

erature 74 °F (

ter inch tubing, 

e, 0.75 in. strok

Diagnostic 
Time 

owserve 3200M

within 1.0 seco

Output to less

condition exists

alog input less t

alog output pow

ection of one o

Pilot Relay Res
settings). 

Position Deviat

Pilot Relay Pos

etection of the 

than or equal t

s the alarm pers

any of the safe

ntinue to attemp

ttings of the Pil

n Deviation Ala

ence of a physi

Ensure these 

The Pilot Relay

nds to generate

oner 3200MD  

State Respo

me for the spoo

ete and sudden

d change is les

e slower, possi

ures.) 

me for the spoo

in failure is les

e slower with s

me for a valve to

ete and sudden

d change can b

se time will vary

arting position,
essure, and tem

pacity affects th

position.  (See 
nal valve assem

requirements. 

25 in. double ac

(23.3 °C), 60 p

 starting at 50 

ke, 1.5 in. feedb

Annunciati

MD Positioner w

nd of occurren

s than or equal 

s. 

than approxim

wer less than a

of the following 

sponse Alarm (

tion Alarm (use

sition Limit Alar

 alarms, the An

to 3.6 mA for a

sists. 

ety related alar

pt to control to 

lot Relay Resp

arm affect the t

cal problem an
settings are ad

y Position Limit

e if the spool st

LGENIM0059-

 

flowse

onse Time

ol to move to a 

 loss of supply

ss than 50 ms *

ibly up to 1 sec

ol to move to a 

s than 200 ms
troke lengths lo

o move to a fa

 loss of supply

be less than 15

y widely with a

 fail safe direct

mperature.  Th

he speed of the

section 4.1 for 

mbly response 

cting actuator, a

si (4.1 bar) sup

% open, movin

back arm. 

ion and Res

will report the c

ce by transition

to 3.6 mA for a

ately 2.0 mA. 

pproximately 1

safety related 

(user adjustable

er adjustable se

rm. 

nalog Output w

t least 5 secon

rms arise, the p

the analog inp

ponse Alarm an

time between th

nd the generati
djusted to an ac

t Alarm can tak

ticks suddenly.

-04  09/11   

erve.com

 

fail safe 

y pressure 

*.  (The 

cond with 

fail safe 

*.  (The 

onger 

il safe 

y pressure 

50 ms *.  

actuator 

tion, 

he 

e valve 
r air flow 

time to 

ambient 

pply, 
ng to 

sponse 

conditions 

n of the 

as long 

12.5 V. 

alarms: 

ettings). 

will remain 

nds or as 

positioner 

put signal. 

nd the 

he 

on of the 

cceptable 

ke up to  

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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